On line tool breakage monitoring method based on power information and cross-correlation algorithm

In order to reliably monitor unexpected tool failure and prevent workpiece or machine tool from possible damages in batch machining, a tool breakage on-line monitoring method based on power information and cross-correlation algorithm is proposed. In this method, wavelet coefficients of spindle-power signal are used as the characteristic vector of machining information, and then the vector sequence extracted from a normal machining process via Mallat wavelet is defined as the reference template for monitoring cutting tool condition. In batch machining, real-time characteristic vector of the workpiece in machining process is extracted via an improved real-time wavelet algorithm. The correlation of two vector sub-sequences within a sampling time window, which is described by generalized cross-correlation coefficient, decreases apparently when the tool is broken. The generalized cross-correlation coefficient is defined as tool condition index (TCI), and tool breakage can be detected by monitoring the TCI with a threshold value. Experiments show that the method can accurately identify tool breakage failures in normal machining condition, and thus it is practical.     

A Practicable Engineering Algorithm ofParallel Machining System

Parallel machining system is a kind of typical production environment.Its scheduling algorithm has Np_Completeness if E/T is optimal criterion.In this paper,an advanced heuristic algorithm is developed.The new algorithm's property lies in simplified computation,low complexity and easy programming.It has been shown that the heuristicalgorithm can be used in engineering.     

山区桥址处CFD计算域的选取方法

山区桥址处风场具有较强的随机性与不确定性,在选取其CFD计算域时,盲目参考已有的工程可能会造成较大的模型误差,或增加大量的计算开销。为解决该问题,提出了山区复杂地形CFD计算域选取的方法与步骤,验证了其准确性。具体方法为：设置一个大范围的基准计算域进行初算,通过后处理软件绘制平均风压系数极差随高度的变化曲线、壁面附近水平面上的静压偏差等值云图以及横风向各平面静压值与对应边界面的均方根差值曲线,分别筛选出基准计算域在高度方向、顺风向及横风向上对整体风场贡献可忽略的区域,余下部分则可用于该区风场的求解。     

Algorithm of Cutter Machining Position during Numerical Controlled Last Carving

Numerical control last making machine is a machine that is used to process shoe last. A new principle of numerical control machining shoe last is put forward aiming at the deficiency of current carving last system. On the basis of the principle, the algorithm of cutter machining position during numerical controlled carving last is analyzed in detail. The complex problem of the calculation of cutter machining positiion is resolved by applying spherical milling cutter that is often used in machining free_curve surface today and taking account of practical situation of the shoe last_making machine. At the same time, the calculation of cutter machining position is realized by program using Visual C++6.0. As a result, the calculation time of cutter machining position is reduced greatly and the efficiency of design is improved. Moreover, the process of carving last is agile and precision of carving last is ensured.     

高陡边坡整体与局部失稳的强度折减及安全度判别分析

为了实现从整体和局部都能较为准确地分析弧状高陡边坡安全稳定性,指导露天采矿高陡边坡设计,采用有限差分强度折减法分析边坡稳定性,获得边坡整体的安全系数。对每个计算单元引入安全度进行分析,获得边坡局部安全系数;将最大节点位移时步曲线收敛性作为边坡失稳的判定准则,弥补了采用其他准则时由于人为指定容差而引起的较大误差;以某铁矿西南边坡为例,运用FISH语言编制强度折减法、失稳准则和安全度相关程序进行计算。研究表明：有限差分强度折减法、基于最大节点位移时步曲线收敛性的失稳准则和计算单元安全度相结合的边坡稳定性分析方法适合于弧状边坡稳定性分析,研究为弧状高陡边坡设计提出了新的思路。     

Analysis on Three -Dimensional Numerical Controlled Last Machining Algorithm

On the basis of applying three dimensional discrete formative technology to describing last surface, working principle of numerical controlled last carving machine is briefly introduced. Then the algorithm of ascertaining milling cutter machining position during the machining process is analyzed in detail. We establish a three dimensional reference frame with spatial analytic geometry and obtain the spatial equation of milling cutter rotary surface. According to last machining character, we put forward a machining algorithm named Minimal Distance Method and is used to calculate the milling cutter machining position. Finally, the glabrous degree of last made by us has reached the conventional demand.     

Optimization of Structure Parameters in Ultra-precision Plane Honing

The structure parameters of honing wheel have effects on machining accuracy in ultra-precision plane honing. This paper put forward to the optimization of structure parameters. By calculating the machining accuracy coefficient and wear coefficient of triangle radial structure honing wheels, it is obvious that the suitable triangle radial structure honing wheel can improve machining accuracy of workpiece.     

Concurrent Optimal Design for the Mechanical Product Accuracy and its Mathematical Model

A new method,the concurrent optimal design for the mechanical product accuracy is addressed presented, this method is very suitable to a concurrent engineering context. Differing from the convensional tolerance design method, this method establishes a direct link between product working accuracy and machining precision of the parts. Therefore, in the product design phase,the optimal machining tolerances which satisfy the product working accuracy can be determined. Using this method, the design and manufacturing time and cost can be enormously reduced and product quality can be guaranteed.     

A new determination method of tool step for 5 axis NC machining

The peculiar non linear error in the 5 axis NC machining is studied. An improved tool step determination method for the 5 axis NC machining is proposed, in which the non linear error is compensated. Both the arc chord error and the non linear error are considered when computing the tool step, and the comprehensive error is taken as the function of the tool path parameter. Due to the difficulty of gaining the derivative of this function and the tool step according to the prescribed tolerance, the secant method is improved to guarantee the real solution locating in the converging range which is adopted to compute the tool step. The implementing example shows that the proposed method can compensate the non linear error effectively with meeting the prescribed tolerance. The exact tool step can be gotten efficiently with the improved secant method.     

Worm wheel grinding method of convex pitch line non-circular gear

To overcome the precision machining difficulty of non-circular gear, a convex pitch curve of non-circular gear and worm grinding method is presented. Firstly, worm wheel is reduced to rack cutter and a rack machining convex pitch curves of non-circular gears sport model is set up. Then based on the structure of CNC worm wheel grinding machine tools and machining principle, electronic gear box of machine tools is designed and active and following axes are planned. At the mean time, the synchronous coefficient of machine tools between synchronization is deduced by machining principle of equal arc-length, and interaction models of grinding are established. At last, the worm wheel manual presetting cutter methods with non-circular gear are given and worm grinding wheel mounting angle, axial position and axial location parameter can be adjusted along the gear.     

Fault Section Diagnosis Algorithm of Distribution Networks Based On Topology Identification

An algorithm of fault section diagnosis based on topology identification for distribution networks is presented. By decomposing the topologic matrix which describing the distribution network into two parts,one part only contain the complex coupling factor ,and the other ignore the complex coupling factor. Using this method, the fault zones in distribution network can be identified and isolated efficiently, and the vertexes of the zones can also be identified automatically. This approach adapts to the changefully network structures.     

FPGA Implementation of Pipelined FFT

A pipelined FFT processor designed for fast and real-time requirements with FPGA is introduced. This FFT processor can be used to real-time frequency analysis and its working frequency can reach to 75 MHz. The leakage error is reduced through multiply the sampled signal by a weighting window. In order to improve FFT's working frequency and economize FPGA resources, an algorithm of 1024-point complex to compute 2048-point real data is adopted. In addition, an approximate algorithm to compute module value of complex number is introduced.     

Research on Seismic Behavior of Top-bear Arch Bridge with Viscoelastic Damping Braces

This paper proposes a new method of structure control that to set damping braces in a top - bear arch bridge. Lumped damping can be introduced to structures to reduce seismic response. The FEM analysis of Nimu bridge which is braced with viscoelastic dampers had done. The results show that the viscoelastic damping braces can remarkably decrease displacement within the arc plane, which is an efficient structure control method.     

葡萄加工副产品的综合利用研究

葡萄加工后的副产物葡萄籽、皮常常作为废料,被丢弃或发酵后用作肥料。这样不仅造成环境的污染,而且也不利于充分利用资源。而从中提取出有效物质并进行加工利用,既可以降低生产成本,又可以提高资源的利用率。因此,对葡萄加工副产物的综合利用研究,具有十分重要的意义:变废为宝——既保护环境,又提高经济效益。通过对葡萄加工生产产生的副产品的综合利用情况的论述,发现利用方法主要有:从葡萄籽中提取葡萄籽油、低聚原花青素(OPC)以及单宁等物质,从发酵后的皮渣中提取色素、果胶、酒石酸等物质。     

Influence of high speed rotating cathode on the precision of micro-electrochemical drilling hole

The metal parts with small holes are widely used in the fields of aeronautics and astronautics. micro-electro chemical machining (micro-ECM) provides a viable alternative for drilling micro/small holes on metal parts with acceptable quality. This paper discusses the phenomenon of gas film formation of a certain insulation effects on the cathode, because of the cathode high speed rotating. Effects of several process factors, such as the cathode rotating speed on the radial of overcut, value of surface roughness and stray corrosion are investigated. The results show possibilities of improving the machining accuracy by utilizing cathode higher speed rotating.     

Adaptive neighborhood method & GA for solving the vacancy route optimization of machining

The mathematical model of vacancy course path optimization of laser machining is built and changed to the travelling salesman problem (TSP). The Nearest Neighbor (NN) is modified to Adaptive Neighborhood Method (ANM). In ANM one mimics the traveller whose rule of thumb is not always to go next to the nearest as yet unvisited location. The next city is randomly selected from the unvisited cities in adaptive neighborhood. While solving the TSP, ANM is used to create the initial population at first, then iterations are done through selection, cross and mutation operation. In selection, the proposed algorithm only keep 90% samples from the previous generation, the remained agents are supplied by the new sample created by ANM. The results show that the algorithm shortens vacancy course in laser machining and the manufacturing efficiency is improved.     

QRS complexes detection using quadratic b-spline wavelet transform algorithm

Aiming at the low accuracy and low adaptability of wave detection, a QRS complexes detection algorithm is proposed based on quadratic b-spline wavelet, while combined with binary search algorithm and arc approximating curve algorithm. The signal is decomposed with quadratic b-spline wavelet through Mallat algorithm and the R wave is detected by adjusting the threshold with binary search and modulus maximumizing. The T wave and P wave are detected by using arc approximating curve algorithm based on the least square. This algorithm is certified with the ECG signals from MIT-BIH database and is demonstrated that the algorithm enhanced the adaptability of R wave detection and improved the accuracy of T wave and P wave detection. The simulation experiment shows that the improved algorithm can effectively improve the automatic detection capabilities of ECG signals.     

Parameter Design for Machining Quenched Internal Helical Gears by EDM

Aiming at the problem of machining quenched internal helical gears, a method and its equipment are discussed and designed, which is used for machining quenched internal helical gears by EDM. Its characteristic and principle are proposed. The modifying design of the electrode gear and the calculating method of its modification coefficients is presented. Analyzing for the error of the machining equipment is done. The results show that this problem can be solved by EDM, the electrode gear is the modification gear of machined gear and the machining accuracy can be improved by controlling errors.     

Corner Point Detection Based on Adaptive Line Approximation

The detection of corner points is one of the basic problems of computer vision. Usually the key question of detecting corner points is how to calculate curvature. This paper presents a novel approach of calculating the backward and forward direction of reference point based on the adaptive line approximation. Our line approximation method objects minimize the distance error and the length of approximation widow adaptively changes with the approximation error. Our adaptive method finds a compromise between the length of approximation widow and the calculation precise. The experiments results show, the method can robustly, effectively and precisely locate corner point for curves with apparent corners with little computation.     

A Kind of Adaptive Generalized Predictive Control for a Nonlinear System

This paper,using Hammerstein model to express a kind of nonlinear system,presents a new kind of Adaptive Generalized Predictive control for Nonlinear systems(NAGPC). This method divides the whole system into two parts: linear subsystem and nonlinear one. In the first part,a new algorithm ,whose computation quantity is less and speed is faster,is developed according to the characteristics of gain controlling Matrix F in the Generalized Predictive Control (GPC). Mean while, the interpolation method is used to develop one step root solving procedure and the result can be used as the whole system input in the second part. Simulation studies show that the general algorithm NAGPC is strong in robustness,good in stability and fast in computation.