Superheated steam treatment of rubberwood to enhance its mechanical,physiochemical, and biological properties

ABSTRACT

This research was aimed to investigate mechanical properties, color and cell-wall components changes, and durability of pre-dried rubberwood (Hevea brasiliensis) after superheated steam (SS) treatment. Wood samples were treated at different SS temperatures (140–180°C) for 1–3?h. The highest compression strength parallel-to-grain, hardness and impact strength were found for samples treated at 160°C for 3?h (30.7% higher than untreated), at 150°C for 1?h (26.6% higher than untreated) and at 150°C for 2?h (52.6% higher than untreated), respectively. The surface color became darker after each treatment in comparison with the untreated wood. The number of accessible hydroxyl groups decreased and the relative cellulose crystallinity increased with SS temperature, indicating decreased hygroscopicity of the treated wood. Also, SEM micrographs of wood surface showed consistent decrease in starch particles with treatment temperature. Both decay and termite resistances of treated rubberwood improved with treatment temperature. All the analyzes showed that dried rubberwood treated with SS had some improvements in the mechanical properties, decreased hygroscopicity, and increase resistance to decay.     

Colour responses from wood,thermally modified in superheated steam and pressurized steam atmospheres

Abstract

In this study, two different methods were used to produce thermally modified wood. One was carried out in a typical kiln drying chamber using superheated steam (SS) and the other used pressurized steam in an autoclave cylinder (PS). Overall, both processes followed the same principles and the wood was not treated with any chemicals. Two wood species were studied, Scots pine (Pinus sylvestris) and Norway spruce (Picea abies). Treatments in the autoclave were carried out under pressure using temperatures of 160°C, 170°C and 180°C. Temperatures of 190°C and 212°C were used in treatments in the chamber at normal air pressure. The colour was measured using L*C*H colour space. Results for both species showed that similar L* (lightness) can be reached at lower (20–30°C) temperatures using PS compared with SS treatment. The hue angle of PS-treated wood was smaller than that of SS-treated wood. No significant difference in C* (chroma) was detected. The difference in E value between PS- and SS-treated wood was smaller for Norway spruce than for Scots pine. The residual moisture content was about 10% higher in wood treated by the PS process compared with the SS process.     

Three-dimensional finite element modelling of heat transfer for linear friction welding of Scots pine

Finite element numerical analyses were performed to determine three-dimensional heat flux generated by friction to wood pieces during linear friction welding. The objective was to develop a computational model to explain the thermal behaviour of welded wood material rather than experimental methods, which are usually expensive and time consuming. This model serves as a prediction tool for welding parameters, leading to optimal thermo-mechanical performance of welded joints. The energy produced by the friction welding of small wood specimens of Scots pine (Pinus sylvestris L.) was determined by thermocouples and used as input data in the model. The model is based on anisotropic elasticity and the thermal properties were modelled as isotropic. This numerical simulation gave information on the distribution of the temperature in the welding interface during the entire welding process. A good agreement between the simulation and experimental results showed the appropriateness of the model for planning welded wood manufacture and prediction of thermal behaviour of wood during other mechanically induced vibration processes. The specimens presented in this model required a heat flux of 11 kW/m² to achieve a satisfactory welding joint.     

Radial mechanical properties of high-temperature dried Norway spruce (Picea abies) wood

Abstract

Wood drying experiments were conducted in which the temperature and the drying rate were controlled independently. The mechanical properties of dried wood in radial loading were analysed in relation to drying parameters. Mass loss, due to thermal degradation of the wood structural components, occurred predominantly in slow high-temperature drying processes. Despite the higher mass loss, slowly dried wood showed similar radial strength and stiffness to rapidly dried wood. The formation of irreversible hydrogen bonds (hornification) within the wood structure may compete with the effects of mass loss on the radial mechanical behaviour of wood. However, both the mass loss and the hornification resulted in wood specimens with lower hygroscopicity. Application of slow high-temperature drying to reduce microscopic cell-wall damage, caused by anisotropic shrinkage of cell-wall layers, did not seem to affect the radial mechanical properties of wood. The effects of stress relaxation within the wood cell wall on the mechanical behaviour of wood may be offset by the degradation of structural components along with drying. Radial mechanical properties may be improved by rapid high-temperature drying up to high final dryness.     

热改性木材化学成分变化及其影响因素

木材易产生吸湿变形和腐朽等问题，影响其应用效果。热改性处理可有效提升木材的尺寸稳定性和耐久性，并具有无毒、环保的特点，是一种极具潜力的木材改性方法。文中综述了木材组分（纤维素、半纤维素、木质素、抽提物）在热改性过程中发生的化学变化，以及木材树种和部位、处理介质、处理温度和时间对木材热降解的影响。经不同热改性工艺处理后，木材的化学成分变化存在较大差异。探明热改性工艺、热改性材化学成分变化和性能之间的响应机制，将有助于开发或优化热改性技术，从而得到性能优异的热改性材，拓宽其应用领域。     

Improvement of mechanical properties of thermally modified hardwood through melamine treatment

Specimens of beech, ash, lime and poplar were thermally modified (T) and treated with an aqueous solution of melamine (M) resin to investigate the mechanical changes after combined (double) modification (TM). Density, solution uptake, weight percent gain, bulking and equilibrium moisture content were recorded to ensure proper treatment. Samples for Brinell hardness and three-point bending were cured at 120°C under dry conditions. The WPGs of the two treatment groups M and TM were similar, but bulking of TM specimens was negative. This might indicate an incomplete penetration into the thermally modified cell wall in combination with a potential leaching of soluble hemicellulose components by the alkaline impregnation solution. The decreased hardness of heat-treated wood was substantially increased by melamine treatment (combined modification). Both modifications and their combination slightly increased the modulus of elasticity. The modulus of rupture was increased after melamine treatment, decreased after thermal modification and combined modification. The work in bending was severely reduced for all treatments. Melamine treatment of thermally modified wood was carried out successfully and some mechanical properties were improved. Double-modified wood with increased modulus of rupture (MOR) and extraordinary surface hardness would be suitable for non-structural outdoor applications such as decking and cladding.

Abbreviations: ANOVA: Analysis of variance; EMC: Equilibrium moisture content; EMC_R: Reduced (corrected) equilibrium moisture content; IB: Impact bending strength; M: Melamine treated; MOE: Modulus of elasticity; MOR: Modulus of rupture; MUF: melamine-urea-formaldehyde resin; OD: Oven dry density; R: Untreated references; RH: relative humidity; SC: Solid content; SU: Solution uptake; T: Thermally modified; TM: Thermally modified and melamine treated (double modification); WB: Work in bending; WPG: Weight percent gain     

Finger-jointing green softwood: Evaluation of the interaction between polyurethane adhesive and wood

Abstract

Existing European standards for finger-jointing of load-bearing lumber require the wood to be dried before gluing. This article presents a study on the properties of green-glued finger joints, wet wood being bonded prior to drying. Issues to consider, in comparison to finger-jointing of dry wood, are mechanical performance of the joint, absorption of the polymer by the wood in its natural/wet state, and the chemical reactions of the adhesive on contact with water. Finger-jointed samples were tested in bending, and the glue joints analysed by optical microscopy, scanning electron microscopy and microdensitometry. A patented one-component polyurethane adhesive developed for gluing-green wood which has a moisture content usually higher than 70% was used in the study. The resulting green-glued joints showed improved strength properties in comparison to dry-jointed joints. The results confirm that green-glued joints provide a wide, continuous wood/adhesive interface from one substrate to the other. The adhesive penetrates several cells deep and the density of the wood adjacent to the joint surfaces is increased. The results also indicate that the patented adhesive forms covalent bonds to the wood substrate.     

Effect of heat treatment intensity on some conferred properties of different European softwood and hardwood species

Effect of heat treatment intensity on some conferred properties like elemental composition, durability, anti-swelling efficiency (ASE) and equilibrium moisture content (EMC) of different European softwood and hardwood species subjected to mild pyrolysis at 230 °C under nitrogen for different durations has been investigated. Independently of the wood species studied, elemental composition is strongly correlated with the mass losses due to thermal degradations which are directly connected to treatment intensity (duration). In all cases, an important increase in the carbon content associated with a decrease in the oxygen content was observed. Heat-treated specimens were exposed to several brown rot fungi, and the weight losses due to fungal degradation were determined after 16 weeks, while effect of wood extractives before and after thermal treatment was investigated on mycelium growth. ASE and EMC were also evaluated. Results indicated important correlations between treatment intensity and all of the wood conferred properties like its elemental composition, durability, ASE or EMC. These results clearly indicated that chemical modifications of wood cell wall polymers are directly responsible for wood decay durability improvement, but also for its improved dimensional stability as well as its reduced capability for water adsorption. All these modifications of wood properties appeared simultaneously and progressively with the increase in treatment intensity depending on treatment duration. At the same time, effect of extractives generated during thermal treatment on Poria placenta growth indicated that these latter ones have no beneficial effect on wood durability.     

Physical and mechanical properties of wood after moisture conditioning

Some properties of wood (hinoki:Chamaecyparis obtusa) moisture-conditioned by an adsorption process from a dry state and by two desorption processes (from a water-saturated state and from a state with a moisture content slightly below the fiber saturation point) were investigated. The moisture contents of wood conditioned by the adsorption process and by the desorption process continued to approach to one another for the moisture-conditioning period of over 50 weeks. Accordingly, sorption hysteresis should be regarded as a transitional phenomenon that occurs during the process of approaching the true equilibrium, which requires a long time. The wood conditioned by the desorption process beginning from a water-saturated state showed slightly smaller dimensions than those conditioned by the adsorption process with the same moisture content; however, the wood conditioned by the desorption process from a moisture content below the fiber saturation point showed slightly larger dimensions than those conditioned by the adsorption process. The wood conditioned by the adsorption process from a dry state showed a higher modulus of elasticity and modulus of rupture than did the wood conditioned from a water-saturated state with the same moisture content. The mechanical properties of the wood also varied based on the states at which the desorption process was started. This is a notable characteristic of the relation between the drying condition and the mechanical properties of wood.     

热处理对木材力学性能的影响综述

热处理可有效提高木材尺寸稳定性,同时对木材力学性能也有明显的影响。文中按照力学指标分别综述热处理工艺对静曲强度/弹性模量、抗压强度、脆性/冲击韧性及其他力学性能的影响,进而总结热处理对木材力学性能影响机理的研究进展;提出可以从以下方面深化热处理技术的研发:一是热处理技术研发时宜根据应用领域科学选择合适的力学指标,二是进一步拓展热处理介质以控制力学性能损失,三是进一步探索热处理对木材不同力学指标的影响机理。     

Micropores and mesopores in the cell wall of dry wood

To investigate micropores and mesopores in the cell walls of dry wood, CO₂ gas and N₂ gas adsorption onto dry wood were measured at ice-water temperature (273 K) and liquid nitrogen temperature (77 K). CO₂ gas adsorption isotherms obtained were used for determining micropore volumes smaller than 0.6 nm by the HK method (Horvath-Kawazoe method), and N₂ gas adsorption isotherms obtained were used for determining the mesopore volume between 2 nm and 50 nm by the Barrett-Joyner-Halenda (BJH) method. Micropores and mesopores existed in cell walls of dry wood, and the cumulative pore volume was much larger for micropores than for mesopores. Micropores in the cell wall of dry wood decreased with elevating heat treatment temperature, and the decreased micropore was reproducible by wetting and drying. Mesopores did not decrease so much with elevating heat treatment temperature. Micropore volumes for the softwood Hinoki and the hardwood Buna were compared. A larger amount of micropores existed in hardwood Buna than in softwood Hinoki, and this relationship was considered to correspond to the difference in thermal softening properties for lignin in water-swollen Hinoki and Buna. This result probably indicates that micropores in the cell walls of dry wood relate to the structure of lignin.     

Classification of Picea abies Pulpwood According to Wood and Stand Properties

Different classification systems for Norway spruce (Picea abies (L.) Karst.) pulpwood were compared. The classification systems were applied on truckloads or single logs in southern Sweden. Truckload classification according to mean annual growth ring width gave better separation of the wood properties basic density, juvenile wood and dry matter content, than classification according to harvest type (first thinning, later thinning or final felling). The assortments did not have significantly different wood brightness. Sorting at log level according to diameter, mean annual growth ring width or number of annual growth rings, which could be done at harvesting, did not drastically improve differentiation of the mean values of the wood properties or reduce variance compared to truckload classification. The variation in wood properties within assortments remained large owing to the large variation in wood properties between and within logs. Substantial reduction in dry matter variation could be achieved by truckload classification during the summer.     

利用热压还原法制备3D-W/rGO导电材料

利用木材天然多孔的网状结构及富含活性基团羟基和羧基的特性,通过冷热水循环结合冷冻处理的方式,提高了木材的渗透性;利用脉冲式真空浸渍法将氧化石墨烯(GO)与木材充分结合,再使用热压法将木材内部的GO还原,使木材具有三维导电性能。结果表明:当GO质量浓度为3 mg/m L,压缩率为45%,热压温度为220℃,热压时间为45 min时,木材/石墨烯三维导电材料(3D-W/r GO)性能最佳,纵向、径向和弦向体阻率分别为3.0×10²,7.0×10²和3.9×10³Ω·cm。对3D-W/r GO的形貌、结构和性能进行研究,激光共聚焦显微镜和扫描电子显微镜分析结果表明,还原性氧化石墨烯(r GO)在木材管道中均匀分布;X射线光电子能谱和傅里叶红外光谱表明,GO以酯键和氢键的形式与木材紧密结合,且r GO在木材机体中的还原程度较大;X射线衍射光谱分析显示,材料结晶度数值减小;综合热分析表明,材料的热稳定性有所提高。和木材相比,3D-W/r GO的力学性能及尺寸稳定性均有明显提升,是一种极具前景的导电材料。     

Field test of resistance of modified wood to marine borers

Abstract

Five mineral fillers were tested for wood–plastic composites (WPCs): calcium carbonate, two different types of wollastonite, soapstone and talc. The impact of the fillers on the mechanical properties of the composites was studied. The experiments included bending tests, tensile tests, Brinell hardness and scanning electron microscopy experiments. The amount of wood, mineral and plastic (polypropylene) was kept steady. Only the mineral type was changed during the tests. A control sample without any mineral added was also manufactured. The mineral addition improved the tensile strength of the WPCs. The hardness of the composite was also improved when the minerals were added, and along with the increasing mineral hardness, the hardness of the composite increased. The wollastonite acicular shape was crushed during the manufacturing process, so the phase of the process in which the minerals are added requires careful consideration.     

Effect of fungal exposure on the strength of thermally modified Norway spruce and Scots pine

Abstract

Thermal modification at elevated temperatures changes the chemical, biological and physical properties of wood. In this study, the effects of the level of thermal modification and the decay exposure (natural durability against soft-rot microfungi) on the modulus of elasticity (MOE) and modulus of rupture (MOR) of the sapwood and heartwood of Scots pine and Norway spruce were investigated with a static bending test using a central loading method in accordance with EN 408 (1995). The results were compared with four reference wood species: Siberian larch, bangkirai, merbau and western red cedar. In general, both the thermal modification and the decay exposure decreased the strength properties. On average, the higher the thermal modification temperature, the more MOE and MOR decreased with unexposed samples and increased with decayed samples, compared with the unmodified reference samples. The strength of bangkirai was least reduced in the group of the reference wood species. On average, untreated wood material will be stronger than thermally modified wood material until wood is exposed to decaying fungi. Thermal modification at high temperatures over 210°C very effectively prevents wood from decay; however, strength properties are then affected by thermal modification itself.     

Effects of densification on untreated and nano-aluminum-oxide impregnated poplar wood

Effects of densification of poplar wood (Populus nigra) impregnated with nano-aluminum oxide (NA) and pre-treated with water vapor for 4 and 6 h were investigated in the present study. Physical and mechanical properties of treated poplar wood were measured according to the ASTM D-143 standard specifications, and then compared with the untreated specimens. Results showed significant improvement in all properties as a result of densification. A 4-h vapor pre-treatment improved effects on both physical and mechanical properties. When the duration of vapor-treatment increased to 6 h, wood polymers degraded to the extent that the improvements due to the vapor pre-treatment decreased substantially, though the final results were still significant improvements compared with the control specimens. High thermal conductivity coefficient of NA slightly but not significantly improved properties. Due to the high spring-back after 15 days, densified poplar is not recommended for applications in which densified wood will be exposed for long periods to high humidity or to direct water.     

Thermo-hydro and thermo-hydro-mechanical wood processing: An opportunity for future environmentally friendly wood products

Abstract

This state-of-the-art report presents the basic concepts of some of the thermo-hydro (TH) and thermo-hydro-mechanical (THM) wood processes that are in use today, i.e. heat treatment, compression of wood in the longitudinal or transverse direction and wood welding. The reasons for the growing interest in TH and THM techniques are discussed, and the development of the different concepts, from first ideas to current status, is briefly presented. The physical and chemical changes that occur in wood during TH and THM processing according to the latest research are also presented. Finally, developments that are close to or already have an industrial application are presented, and the challenges for further development of the heat treatment, compression and wood welding processes are discussed. The TH processing of wood is based entirely on water and heat, and a THM process incorporates an additional mechanical force. The purpose of wood transformation by a TH or a THM process is to improve the intrinsic wood properties, to acquire a form and functionality desired by engineers without changing its eco-friendly characteristics or hindering its further use in the total material life cycle. Only a few of the recently developed techniques, e.g. heat treatment, wood welding and various densification applications, have been industrialized to some extent. There are many reasons for this relatively low transfer of the research results to a full up-scaled industrial production. Some of them are related to unsolved problems at the laboratory level on small-sized samples and others are related to the scaling-up processes in industry. Furthermore, the ageing of heated wood leads to deterioration with time, in some cases there is an unpleasant odour, the strength of the wood decreases substantially and the wood becomes more brittle. These are new challenges which need to be resolved by the collaboration of researchers from the different scientific domains of academia, research institutes and industry.     

采用H2O2溶液对落叶松表面进行活化处理的研究

为提高用水性高分子异氰酸酯胶粘剂(API)胶接的落叶松木材的胶接性能,采用H2O2溶液对落叶松表面进行活化处理.试验结果表明采用H2O2溶液处理落叶松木材表面可以提高其胶接强度,用H2O2溶液处理过的落叶松表面比未处理过的落叶松素材的常态压缩剪切强度提高15%.文中还讨论了采用H2O2溶液对落叶松表面进行活化处理可以提高其胶接强度的主要机理.通过傅立叶红外吸收光谱(FTIR)证明用H2O2溶液处理落叶松木材表面可以提高其常态压缩剪切强度的机理主要是氧化作用,即用H2O2溶液处理落叶松木材表面后,其表面或获得活性基团羰基.通过对其表面接触角的测定可以看出,H2O2溶液处理过的落叶松表面润湿性增加,这对胶接有利.     

Chemical modification of wood: A short review

Abstract

For most markets for wood, it is used without any treatments or modifications. When wood is used in adverse environments, it may be treated with chemicals to help prevent decay, improve water resistance, reduce the effects of ultraviolet radiation or increase fire retardancy. Many of these treatments involve the use of toxic or corrosive chemicals that can harm the environment. Chemical modification of wood provides an alternative by providing protection against water, decay, UV and thermal degradations by bonding chemicals to the cell wall polymers that do not leach out. Dimensional stability and decay resistance are two major properties that can be greatly improved by simple reactions with acetic anhydride.