Photo-thermal conversion and thermal insulation properties of ZrC coated polyester fabric

Zirconium carbide (ZrC) films are deposited onto polyester fabric through magnetron sputtering. The deposited films are then examined by using field scanning electron microscopy and energy dispersive X-ray spectroscopy. The photothermal conversion property, film thickness, infrared reflectance and transmittance, and thermal conductivity are also evaluated. The results show that the highest far-infrared emissivity of polyester fabric deposited with ZrC is 0.9379. The ZrC deposited samples showed a small increase in thermal conductivity with a difference of 0.0611W/m·K, and a higher photothermal conversion efficiency with a temperature increase of 27.5 °C in 100 s, when the thickness of the ZrC film is 1920 nm. These therefore indicate that coating fabrics with ZrC through magnetron sputtering is an environmentally friendly means to produce textiles with photo-thermal conversion and heat insulation properties.     

Optimization of papain treatment for improving the hydrophilicity of polyester fabrics

The goal of this study was to establish optimal conditions for improving the hydrophilicity of polyester fabrics. The hydrolytic activity of papain was determined by measuring the number of carboxylic groups in the treatment solution. Papain treatment conditions-such as pH, temperature, treatment time, and enzyme concentration-were optimized by measuring hydrolytic activity, moisture regain, and wettability. Optimal papain treatment conditions were identified as a pH of 7.5, temperature of 30 °C, treatment time of 60 min, and papain concentration of 100 %(o.w.f.). The moisture regain for polyester fabrics treated with papain improved to 1.28±0.02 %, a 2.7-fold increase compared to that of untreated polyester fabrics. As the hydrolytic activity increased, the moisture regain and wettability of the treated fabrics improved. L-cysteine and sodium sulfite did not affect the moisture regain of papain-treated polyester fabrics.     

Lipase treatment of polyester fabrics

The aim of this paper is to improve moisture regain of PET fabrics using a lipase treatment. Effects of nine lipase sources, lipase activator and nonionic surfactant on moisture regain of PET fabrics are examined. Moisture regains of lipase-treated samples improve by two times in average compared with untreated and buffer-treated samples. Alkaline treatment creates larger pitting by more aggressive attack into fiber which is proved by SEM and water contact angle measurement. Moisture regain by alkaline treatment (0.568 % ± 0.08) does not improve. However, lipase-treatment (L2 treatment) improves moisture regain up to 2.4 times (1.272 % ± 0.05). Although lipase treatment is more moderate than alkaline treatment, lipase hydrolysis on PET fabrics improves moisture regain, efficiently. K/S values improved confirm that carboxyl and hydroxyl groups are produced on the surface of PET fabrics by lipase hydrolysis. Moisture regain and dyeability improve by lipase hydrolysis on PET fabrics.     

Studies on electro-conductive fabrics prepared by in situ chemical polymerization of mixtures of pyrrole and thiophene onto polyester

This article reports on development, characterization, and performance of electro-conductive textiles prepared by in-situ chemical polymerization of mixtures of pyrrole and thiophene onto a polyester fabric. It was observed that a mixture of pyrrole and thiophene at 4:1 molar ratio resulted in the lowest surface resistivity among all the mixtures and the individual monomers studied. This electro-conductive fabric exhibited exponential voltage-current relationship. Further, it showed substantial fall in surface resistivity under the exposure of ultra-violet radiation. Under the application of DC voltage across it, an exponential rise in surface temperature was observed and the coefficient of rise in temperature was found to be directly related to the duration of voltage applied. Further, when subjected to mechanical straining, it displayed a decrease in resistivity followed by an increase of resistivity.     

Characterization of conductive polypyrrole coated wool yarns

Wool yarns were coated with conducting polypyrrole by chemical synthesis methods. Polymerization of pyrrole was carried out in the presence of wool yarn at various concentrations of the monomer and dopant anion. The changes in tensile, moisture absorption, and electrical properties of the yarn upon coating with conductive polypyrrole are presented. Coating the wool yarns with conductive polypyrrole resulted in higher tenacity, higher breaking strain, and lower initial modulus. The changes in tensile properties are attributed to the changes in surface morphology due to the coating and reinforcing effect of conductive polypyrrole. The thickness of the coating increased with the concentration of p-toluene sulfonic acid, which in turn caused a reduction in the moisture regain of the wool yarn. Reducing the synthesis temperature and replacing p-toluenesulfonic acid by anthraquinone sulfonic acid resulted in a large reduction in the resistance of the yarn.     

The comparison of phosphorus-nitrogen and sulfur-phosphorus-nitrogen on the anti-flammability and thermal degradation of cotton fabrics

Phosphorus-nitrogen (P-N) or sulfur (S) containing compounds are well known for their effectiveness as flame retardant additives for many polymeric systems. When either phosphorus or nitrogen is combined with sulfur, the new systems prove to be successful combinations. This research aims to learn the impact of two systems, P-N and S-P-N, on the flammability and thermal properties of cotton fabrics. The process includes the synthesis of two compounds, tetraethyl piperazine-1,4-diyldiphosphonate (TEPP) and O,O,O',O'-tetramethyl piperazine-1,4-diyldiphosphonothioate (TMPT), and the evaluation of flammability, thermal degradation, and surface morphology of the treated fabrics. Both compounds exhibit similar burning behavior and show improved flame retardancy and thermal properties when used on various cotton fabrics. Some unique flame retardant properties for the two compounds are also disclosed.     

Surface modification of polyester fabrics by enzyme treatment

In this study, the effect of enzymatic hydrolysis using lipase and cutinase on poly(ethyleneterephthalate) (PET) fabrics was investigated in an attempt to improve the hydrophilicity of these fabrics. The hydrolytic activity of the enzymes was expressed for variations in pH levels, temperatures, enzyme concentrations, and treatment times. The effects of using a nonionic surfactant were examined by measuring moisture regain and surface wettability. Finally, the fabric characteristics that were affected by enzyme treatment were evaluated by tensile strength and scanning electron microscopy. The optimal treatment conditions for lipase were determined to be a pH of 4.2, a temperature of 50 °C, a lipase concentration of 100 %, and a treatment time of 90 min; those for cutinase were determined to be a pH of 9.0, a temperature of 50 °C, a cutinase concentration of 100 %, and a treatment time of 60 min. At optimal enzymatic treatment conditions, we got the significant results of increase on the moisture regain and the water contact angle (WCA) and water absorbency effectively decreased. Triton X-100 facilitated cutinase hydrolysis on PET fabrics; however, it was ineffective for lipase. With enzymatic treatment, the tensile strength did not decrease.     

Platinum recovery using inherently conducting polymers and common fabrics

The recovery of platinum from solutions containing [PtCl₆]²⁻ using inherently conducting polymer (ICP) powders, membranes and coated fabrics has been investigated. Polyaniline (PAn) powders were able to recover platinum from solution, whereas polypyrrole (PPy) powders and membranes displayed almost no ability to perform this task. Uncoated pieces of nylon and nylon-lycra showed a significant capacity to recover platinum metal, unlike each of the other common fabrics investigated. Surprisingly the amount of platinum recovered by nylon-lycra was not improved by coating the fabric with a layer of ICP. Pieces of nylon-lycra that had previously been soaked in solutions containing [PtCl₆]²⁻ released only a small percentage of the bound metal when treated with 5 % HCl. However, subsequent treatment with aqua regia released all of the remaining platinum. A mechanism of platinum recovery by nylon and nylon-lycra involving coordination to functional groups present in their polymeric structures is proposed.     

Effect of hollow polyester fibres on mechanical properties of knitted wool/polyester fabrics

The physical and mechanical characteristics of hollow polyester fibres were compared with solid polyester fibres in order to establish their processing behaviour and performance characteristics. The effects of hollow fibres on fabric properties were investigated by using microscopy and tests of tensile and bursting strength, pilling, abrasion resistance, water vapour permeability, and handle. The results show that tensile strength of hollow polyester fibres and yarns are negatively affected by the cavity inside the fibre. Hollow fibres also have higher stiffness and resistance to bending at relaxed state. Fabrics made from hollow polyester/wool blends and pure wool fabrics show three distinguishable steps in pilling. During pilling, hollow fibres break before being pulled fully out of the structure, leading to shorter protruding fibres. Microscopy studies showed that the breakdown of hollow fibres started during entanglement by splitting along the helical lines between fibrils. KES results showed that the friction between fibres and the fibre shape are the most important parameters that determine the fabric low stress mechanical properties. However, in some aspects, the hollow structure of the fibre does not have a significant effect.     

Preparation and photocatalytic activity of bismuth tungstate coated polyester fabric

Bi₂WO₆ particles were prepared and then coated on the polyester fabric. Surface morphology, crystal structure, and chemical structure of the Bi₂WO₆ particle coated polyester fabric were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). Photocatalytic activity was evaluated by the degradation of methylene blue (MB) under ultraviolet light irradiation. Influences of the different concentrations of Bi₂WO₆ on the deposit weight and the photocatalytic activity of the Bi₂WO₆ particle coated polyester fabric were investigated. In addition, UV protection of the Bi₂WO₆ particle coated polyester fabric was examined. The results show that Bi₂WO₆ particles are uniformly coated on the surface of the polyester fabric. The Bi₂WO₆ particles coated on the polyester fabric are irregular and are orthorhombic. In addition, the Bi₂WO₆ particle coated polyester fabric exhibits excellent photocatalytic activity and UV protection. The average degradation efficiency of MB in the presence of the Bi₂WO₆ particle on the polyester fabric coated with 10 g/l Bi₂WO₆ reaches 98.6 % after being illuminated for 7 h. Therefore, the Bi₂WO₆ particle coated polyester fabric shows excellent photocatalytic stability for dyes degradation.     

Reflectance prediction of colored polyester fabrics by a novel formula

This paper focuses on the reflectance prediction of colored (unicolored) fabrics considering relationship between fractional reflectance values and cover factors of fabrics woven from polyester yarns. A novel equation for the calculation of relation between fractional reflectance and cover factor was proposed and usage of the equation was assessed by reflectance measurements. 48 dyed polyester fabrics having different constructional parameters were used and fabrics differed from each other by their cover factors. Warp yarn type and count, warp density and warp yarn twist were the same but weft yarn count, weft yarn fiber count and weft density were different for the fabrics in experimental sub-groups. The reflectance measurements were conducted on the dyed fabric samples as well as on the individual yarn systems (warp and weft) of the same fabrics. The proposed equation was tested according to different fabric constructional parameters and reasonable results with the experimental data were obtained. The possibilities of general use of derived mathematical relations between theoretical and measured reflectance values were researched. The relation obtained was used to explain the effects of different constructional parameters on reflectance behavior of fabric surfaces.     

Optimization of the processing conditions and prediction of the quality for dyeing nylon and lycra blended fabrics

This paper is intended to determine the optimal processing parameters applied to the dyeing procedure so that the desired color strength of a raw fabric can be achieved. Moreover, the processing parameters are also used for constructing a system to predict the fabric quality. The fabric selected is the nylon and Lycra blend. The dyestuff used for dyeing is acid dyestuff and the dyeing method is one-bath-two-section. The Taguchi quality method is applied for parameter design. The analysis of variance (ANOVA) is applied to arrange the optimal condition, significant factors and the percentage contributions. In the experiment, according to the target value, a confirmation experiment is conducted to evaluate the reliability. Furthermore, the genetic algorithm (GA) is combined with the back propagation neural network (BPNN) in order to establish the forecasting system for searching the best connecting weights of BPNN. It can be shown that this combination not only enhances the efficiency of the learning algorithm, but also decreases the dependency of the initial condition during the network training. Most of all, the robustness of the learning algorithm will be increased and the quality characteristic of fabric will be precisely predicted.     

Predicting the air permeability of polyester/cotton blended woven fabrics

The aim of this study was to model the air permeability of polyester cotton blended woven fabrics. Fabrics of varying construction parameters i.e. yarn linear densities and thread densities were selected and tested for air permeability, fabric areal density and fabric thickness. A total of 135 different fabric constructions were tested among which 117 were allocated for development of prediction model while the remaining were utilized for its validation. Four variables were selected as input parameters on basis of statistical analysis i.e. warp yarn linear density, weft yarn linear density, ends per 25 mm and picks per 25 mm. Response surface regression was applied on the collected data set in order to develop the prediction model of the selected variables. The model showed satisfactory predictability when applied on unseen data and yielded an absolute average error of 5.1 %. The developed model can be effectively used for prediction of air permeability of the woven fabrics.     

Fabrication of electromagnetic shielding polyester fabrics with carboxymethyl chitosan-palladium complexes activation

Electromagnetic shielding polyester fabrics were prepared using carboxymethyl chitosan-palladium (CMCS-Pd) complexes as activation solution, followed by electroless nickel plating. CMCS-Pd complexes were prepared by the complexing adsorption between CMCS and Pd²⁺. The effects of reaction time and pH value on the adsorption of Pd²⁺ by CMCS were discussed. The maximum adsorption capacity was calculated as 4.27 mmol/g. CMCS-Pd complexes were characterized by ultraviolet (UV) spectrophotometer and Fourier transform-infrared (FTIR) spectroscopy. The induction time of electroless plating decreased gradually with the increase of Pd²⁺ concentration. The lowest surface resistance 125 mΩ/sq of the treated polyester fabric was obtained when Pd²⁺ concentration in CMCS-Pd complex was 1.5 g/l. The prepared polyester fabrics had excellent electromagnetic shielding effectiveness (SE) of 40–60 dB. The treated polyester fabrics were also characterized by scanning electron microscopy (SEM). Results showed that CMCS-Pd was effective to form an active catalyzed layer on polyester substrate and the 1.5 g/l Pd²⁺ was sufficient to initiate electroless nickel plating reaction. The CMCS-Pd complex activation and electroless nickel plating treatment caused small changes in the polyester fabrics’ tensile strength and air permeability.     

Frictional and tensile properties of conducting polymer coated wool and alpaca fibers

Wool and alpaca fibers were coated with polypyrrole by vapor-phase polymerisation method. The changes in frictional and tensile properties of the single fibers upon coating with the conductive polymer are presented. Coating a thin layer of polypyrrole on the alpaca and wool fibers results in a significant reduction in the fiber coefficient of friction, as the conducting polymer layer smooths the protruding edges of the fiber scales. It also reduces the directional friction effect of the fibers. Depending on the type of fiber, the coating may slightly enhance the tensile properties of the coated fibers.     

Development of superhydrophobic polyester fabrics using alkaline hydrolysis and coating with fluorinated polymers

Alkaline hydrolysis is one of the most classic fiber finishing methods, however, its potential as tuning surface superhydrophobicity in mass scale has not been studied much. In this research, fine roughness was formed on the polyester fiber surfaces by alkaline hydrolysis at room temperature and fluorinated polymer mixtures were further coated. The developed superhydrophobic fabrics were evaluated in terms of structural changes, mechanical properties, surface hydrophobicity, and permeability for practical applications. As alkaline hydrolysis treatment time increased, surface roughness was increased as a lot of nano-craters were generated with the decrease of fabrics weight and tensile strength as well. As air pockets formed through nano-craters on the fiber surfaces, static contact angle increased, and shedding angle tended to decrease. In this study, the sample treated with alkaline hydrolysis for 20 minutes showed the highest static contact angle of 167.8±1.3° and lowest shedding angle of 4.4±2.3°. Considering tensile strength loss, however, the 15-minute alkaline hydrolyzed fabrics which showed static contact angle of 162.2±2.7° and shedding angle of 8.8±0.2° was selected as the optimal condition for practical application. The newly developed superhydrophobic fabrics were found to have higher water vapor and air permeability than those of untreated samples. At the same time, fluoropolymer coating played a certain role for tensile strength and water vapor permeability demonstrating the importance of understanding and designing proper fluorinated-compound treatment processes.     

Characteristics of double-layer coated fabrics with and without phase change materials and nano-particles

Stability in a low temperature environment is needed for a textile to be used as winter wear. This research was presented the characteristics of fabrics by double-thin-layered coating with and without phase change materials (PCM) and several nano-sized inorganic particles (N-particles). Silica, Ag, Zr, and carbon types of N-particles were used for investigating the N-particles effect. For the experimental method, the PCM and N-particles were coated consecutively in the wet and dry coating process, respectively. The N-particles on the surface of the coated fabrics were confirmed by energy dispersive spectroscopy (EDS), and after double-layer composite coating, the adhesion durability, water vapor permeability, water penetration resistance, DSC, thermographic photography, far infrared (FIR) emission effect, and the thermal insulation of the coated fabrics were tested for investigating the performances. Their compatibility and adhesion were superior when the add-on of N-particles was 10 %. From the DSC reproducibility results, we verified that the N-particles coated fabric preserved its thermal stability by absorbing latent heat. On the other hand, the FIR emission rate and energy of the Ag N-particle based sample were not better than the control sample.     

The effect of fabric balance and fabric cover on surface roughness of polyester fabrics

The effects of fabric balance and fabric cover on surface roughness values of textured polyester woven fabrics with different constructional parameters were investigated. The warp yarn properties (type, count and warp density) were kept constant while the effect of variation in weft yarn density and weave pattern were studied. Measurements were conducted on pre-treated white fabric samples and the results assessed in relation to their constructional properties. A general overview of the results showed that surface roughness values of polyester fabrics affected by fabric balance and fabric cover and the effects were related to fabric thickness, yarn densities, yarn crimp, positioning of yarns in fabric structure. A change in weave pattern from sateen to plain increased the fabric balance and fabric cover, but decreased the surface roughness. Similarly, an increase in weft density increased the fabric balance and fabric cover, but decreased surface roughness. In order to produce fabrics with smooth surface properties yarn density should be increased, yarn float lengths decreased, cover of fabrics increased and fabric balance improved.     

Application of PU-sealing into Cu/Ni electroless plated polyester fabrics for e-textiles

Electroless metal plated fabrics are favorable to be used as e-textiles due to the excellent conductivity and peculiar properties of textiles such as flexibility. But, the electrical durability is not enough to be used as e-textiles. Therefore, we applied polyurethane(PU)-sealing (single-sealing vs. double-sealing) onto the electroless metal plated polyester fabrics (Ripstop vs. Mesh) to reinforce the electrical durability. We investigated the changes of electrical properties of the PU-sealed metal plated fabrics after laundering by a multi-meter, examined the surface changes using scanning electron microscope, and checked the metal existence using energy dispersive X-ray spectroscopy. And, we finally proved the possibility of the fabric strips as transmission lines by alternating conventional earphone lines. PU double-sealing showed higher performance on Ripstop polyester fabrics even after being laundered 10 times, which was almost the same as Cu-based typical conductive lines did.     

Analysis and tensile characterization of air-entangled textured polyester woven fabrics depending on interlacement and yarn sets

The aim of this study was to understand the failure mechanism of two dimensional dry fabric structure considering yarn sets and interlacements. For this purpose, data generated on air-entangled textured polyester woven fabric under the simple tensile load and analyzed by developed regression model. The regression model showed that warp and weft directional tensile strengths of satin fabric were higher than those of plain and rib fabrics in unravel sample. This might be related to the number of interlacements of the fabrics. There was not a considerable difference between warp directional tensile strength of ravel and unravel satin fabrics, whereas weft directional tensile strength of ravel satin fabric decreased rapidly with respect to its unravel form. The satin fabric showed the highest warp directional tensile strength among the others. The lowest weft directional tensile strength was received from ribs fabric. In semi-ravel sample, all fabrics showed low warp and weft directional tensile strength values except in plain fabric. Warp directional tensile elongation of plain fabric was the highest in unravel sample. Satin fabric showed the highest warp directional tensile elongation in the ravel sample. Warp directional tensile elongations of all the fabrics in the semi-ravel sample became low. Weft directional tensile elongation of satin fabric was the highest in unravel sample. In addition, satin and plain fabrics showed the highest weft directional tensile elongations in the ravel sample. Weft directional tensile elongations of all the fabrics in the semi-ravel sample became low except in ribs fabric.