Effect of wheat bran and enzyme addition on dough functional performance and phytic acid levels in bread

Effects of bran concentration, bran particle size distribution, and enzyme addition – fungal phytase, fungal alpha-amylase – on the mixing and fermentative behaviour of wheat dough and on the amount of phytic acid remaining in bread have been investigated using a factorial design of samples 2⁴. Bran concentration and bran particle size significantly affected all Farinograph parameters, whereas enzyme effects were particularly observed on both the water absorption of the flour and the parameters characterizing the overmixing. Water absorption was maximized in doughs with higher fine bran addition and/or in doughs with no enzymes, and was minimized in blends containing coarse added bran and alpha-amylase and/or alpha-amylase and phytase. alpha-Amylase addition had a significant positive effect on dough development and gassing power parameters during proofing. At low bran addition, phytate hydrolysis takes place to a greater extent than at high bran addition levels. Combination of bran with amylolytic and phytate-degrading enzymes could be advisable for overcoming the detrimental effect of bran on the mineral availability (phytase) or on the technological performance of doughs (alpha-amylase).     

Wholemeal wheat bread: A comparison of different breadmaking processes and fungal phytase addition

The effect of different breadmaking processes (conventional, frozen dough, frozen partially baked bread) and the effect of the storage period on the technological quality of fresh wholemeal wheat breads are investigated. In addition, the impact of the exogenous fungal phytase on the phytate content was also determined. Results showed that breadmaking technology significantly affected the quality parameters of wholemeal breads (specific volume, moisture content, crumb and crust colour, crumb texture profile analysis and crust flaking) and frozen storage affected to a different extent the quality of the loaves obtained from partially baked breads and those obtained from frozen dough, particularly crust flaking. Freezing and frozen storage of wholemeal bread in the presence of fungal phytase decreased significantly the phytate content in whole wheat breads. The combination of fungal phytase addition, breadmaking process and frozen storage could be advisable for overcoming the detrimental effect of bran on the mineral bioavailability.     

Molecular weight distribution and content of water-extractable β-glucan in rye crisp bread

Rye crisp doughs and breads were made from three rye flours with different falling numbers (i.e. different enzyme activity), with or without oat bran rich in β-glucan (OBG) added, and with different fermentation times. The aim of the study was to investigate the effect of endogenous enzymes in the flour on molecular weight and content of water-extractable β-glucan in the doughs and breads. The molecular weight distribution of β-glucan was unimodal for the flours, with a calcofluor average molecular weight of about 90×10⁴ g/mol for the rye flours, and 150×10⁴ g/mol for rye flours with added OBG. The molecular weight decreased with increasing fermentation time for all doughs, but was almost unchanged during oven-baking. The calcofluor average molecular weight was highest in doughs and breads made of flour with highest falling number (i.e. lowest enzyme activity), indicating that the endogenous enzymes in the flour were responsible for the breakdown of β-glucan. During fermentation, water-extractable β-glucan was released from the insoluble matrix, probably by the endogenous enzymes in the flour. When the molecular weight of the water-extractable β-glucan decreased, they probably associated with each other or with other components in the dough to form unextractable complexes. The content of water-extractable β-glucan did not change during oven-baking.     

Effect of Barley and Barley Components on Rheological Properties of Wheat Dough

The effects of addition of whole barley and barley components (starch, β-glucans and arabinoxylans) on rheological properties of dough prepared from wheat flours with variable gluten quality (cv. Glenlea, extra-strong; cv. Katepwa, very strong; cv. AC Karma, strong; and cv. AC Reed, weak) were investigated in these studies using Mixograph and dynamic rheological measurements. Whole barley meal, starch and non-starch polysaccharides from hulless barley with variable starch characteristics (normal, high amylose, waxy, and zero amylose waxy) were tested. Upon addition of either β-glucans or arabinoxylans, significant increases in peak dough resistance, mixing stability, and work input were recorded in all flours. The addition of starch to various wheat flours reduced the strength of the respective flour-water doughs. The improvement of dough strength upon addition of waxy or zero amylose waxy barley meal was associated with the high content of total and soluble β-glucans present in barley samples. The addition of arabinoxylans or β-glucans increased the G′ of wheat doughs; arabinoxylans had a greater effect than β-glucans. Starch substantially decreased the elastic modulus of dough prepared from cv. Glenlea but waxy and high amylose starches increased the G′ of dough prepared from cv. AC Karma. A combination of the high amounts of non-starch polysaccharides and unusual starch characteristics in barley seems to balance the negative effects associated with gluten dilution brought about by addition of barley into wheat flour.     

Effect of barley and oat flour types and sourdoughs on dough rheology and bread quality of composite wheat bread

The potential of sourdough to improve bread quality of barley and oat enriched wheat breads may depend on the characteristics of the added flour (cereal type, variety, extraction rate). We compared the effect of different barley flours and oat bran (substitution level 40%), unfermented and as sourdoughs (20% of total flour), on composite wheat dough and bread characteristics by combining empirical rheological analyses (DoughLab, SMS/Kieffer Dough and Gluten Extensibility Rig) with small-scale baking of hearth loaves. Whole grain barley flour sourdough increased resistance to extension (Rmax) of the dough and improved the form ratio of hearth loaves compared to unfermented whole grain barley flour. However, sourdough showed little effect on the breads prepared with sifted barley flour or oat bran. The breads made with oat bran showed highest bread volume, lowest crumb firmness and highest β-glucan calcofluor weight average molecular weight (MW). The heat treatment of oat bran inactivated endogenous enzymes resulting in less β-glucan degradation. High MW β-glucans will increase the viscosity of the doughs water phase, which in turn may stabilise gas cells and may therefore be the reason for the higher bread volume of the oat bran breads observed in our study.     

Sulfhydryl oxidase enhances the effects of ascorbic acid in wheat dough

Various enzyme families such as sulfhydryl oxidase have been successfully applied to bread production although their mechanism of action has not been fully described yet. In this study, we investigated the effects of the recently characterized fungal sulfhydryl oxidase AoSOX1 in fresh and frozen dough alone and in combination with ascorbic acid. The addition of AoSOX1 to an additive-free dough resulted in a weaker and more extensible dough while opposite effects were detected in the presence of ascorbic acid. The hardening of the doughs registered upon the combined use of AoSOX1 and ascorbic acid was dependent on the amount of enzyme used and not on the amount of ascorbic acid. The ability of the sulfhydryl oxidase to enhance the effects of the ascorbic acid system suggests their combined use as a valuable tool to stabilize the structure of fresh and frozen dough.     

Composition and surface properties of dough liquor

The composition and surface properties of dough liquor isolated by ultracentrifugation have been characterised. Addition of ascorbate had no effect and salts only a limited effect, on the yield, protein content and composition of the dough liquor. Fourier transform infrared spectroscopy (FT-IR) revealed the presence of proteins, lipids, starch oligosaccharides together with the non-starch polysaccharide, arabinoxylan. At high dilution the dough liquor air:water interface was dominated by protein, with surface tensions of around 55 mN/m and high surface elasticity. As the concentration was increased, surface tensions dropped to around 40 mN/m for undiluted dough liquor. This was accompanied by the interface becoming less elastic, and indicated that dough liquor lipids were interacting and disrupting the protein films in concentrated dough liquor. Dough liquors from de-fatted flours remained elastic and gave surface tension values of around 50–55 mN/m even at low dilution, indicating that removal of the lipids gave rise to a purely protein stabilised interface. Addition of salt to the dough had the greatest effect on the surface properties, both reducing surface tension and reducing surface elasticity, probably because the charge screening effect of the salt improved the dispersion of lipids in the dough liquor, thus enabling it to disrupt the protein films more effectively. These results indicate that the aqueous phase of bread doughs lining the gas cells would give rise to a mixed protein:lipid interface. Such interfaces are unstable, and would contribute to the instability of the foam structure of risen dough. In addition they show that dough ingredients may modify gas cell stability (and hence may affect crumb structure), by altering the composition and properties of the aqueous phase of doughs.     

Effects of fungal α-amylase on chemically leavened wheat flour doughs

Chemical leaveners are used in doughs to generate carbon dioxide, as an alternative to yeast, in making a range of bakery products. In this study, the effects of fungal α-amylase and ascorbic acid on chemically leavened doughs were followed by measuring dough extensibility, true rheological properties, the amount of free liquid in doughs following ultracentrifugation and the quality of baked products. As with yeasted doughs, the bake qualities of chemically leavened doughs also improved in the presence of fungal α-amylases. The bake qualities were not affected when the equivalent amount of ascorbic acid was added. The differences in dough formulations were detected from measurements of true rheological properties, not from extensibilities of doughs. The amount of free liquid was larger and of lower viscosity in doughs containing α-amylases. The properties of the continuous liquid phase were found to be important in defining the rheological and baking qualities of doughs.     

Effects of fungal α-amylase on chemically leavened wheat flour doughs

Chemical leaveners are used in doughs to generate carbon dioxide, as an alternative to yeast, in making a range of bakery products. In this study, the effects of fungal α-amylase and ascorbic acid on chemically leavened doughs were followed by measuring dough extensibility, true rheological properties, the amount of free liquid in doughs following ultracentrifugation and the quality of baked products. As with yeasted doughs, the bake qualities of chemically leavened doughs also improved in the presence of fungal α-amylases. The bake qualities were not affected when the equivalent amount of ascorbic acid was added. The differences in dough formulations were detected from measurements of true rheological properties, not from extensibilities of doughs. The amount of free liquid was larger and of lower viscosity in doughs containing α-amylases. The properties of the continuous liquid phase were found to be important in defining the rheological and baking qualities of doughs.     

The effect of particle size of wheat bran fractions on bread quality – Evidence for fibre–protein interactions

The nature of the adverse effects of wheat bran fractions on bread-making quality was studied. Two fractions of bran, representing different tissue layers and having different compositions, were used. The particle size of the bran fractions was varied by various milling techniques. All fractions were added to white flour and water addition was adjusted to obtain dough with a constant consistency.     

Effect of particle size and addition level of wheat bran on quality of dry white Chinese noodles

Wheat bran is one of the major dietary fiber sources widely used in the food industry in order to produce fiber-rich foods. The effects of particle size and addition level of wheat bran on the quality of flour and of dry white Chinese noodles (DWCN) were investigated. Results suggested that increasing wheat bran concentration and particle size decreased midline peak value (MPV). However, the MTxW and MPT increased as particle size increased. Peak viscosity, trough, final viscosity, area of viscosity, breakdown, and setback of blends decreased significantly with increasing bran levels from 5% to 20%, but there were no significant differences in the impact of particle size on pasting properties. For the 5% and 10% addition levels, there was no distinct effect in breaking strength of the noodles when bran size was 0.21 mm and 0.53 mm. Hardness, gumminess and chewiness of cooked DWCN showed a downtrend with increasing addition levels and particle size, while adhesiveness showed uptrend. The total score of DWCN showed a downtrend with increasing of addition level and particle size. For the 5% bran level, the scores of cooked DWCN were more than 83 when wheat bran particle size was 0.21 mm and 0.53 mm. By using 5–10% fine bran or using 5% medium bran in wheat flour, it is possible to satisfactorily produce fiber-rich DWCN.     

Xylanases from microbial origin induce syrup formation in dough

Syrup formation in refrigerated doughs is a problem since it reduces the doughs’ shelf life. Microbial exogenous xylanases associated with wheat kernels were found to play a role in this syruping phenomenon. Using xylanase-producing microorganisms isolated from wheat kernels, we investigated their potency to induce syruping in dough. Growth of the fungal xylanase producer Fusarium sp. (10² colony forming units (CFU)/g dough) and the bacterial xylanase producer Paenibacillus sp. (10⁴ CFU/g dough) in synthetic media and their respective addition to wheat dough could not bring about a significant amount of syruping. However, when these species were grown on moist wheat kernels and an extract of these kernels containing both the organisms and its xylanases was made and added to dough, intensive syruping was noted. This effect was primarily attributed to the xylanases present in the extract. These findings suggest that the involvement of xylanase-producing microorganisms in the syruping phenomenon is situated prior to harvest. Additional quantitative analyses of microbial biomass present on wheat kernels revealed that the fungi in particular could be correlated to higher microbial exogenous xylanase activities on wheat. Our results indicate that the syruping is linked to fungal xylanase production on the wheat kernels in the field.     

Effect of incorporation of an i-type low-molecular-weight glutenin subunit and a modified γ-gliadin in durum and in bread wheat doughs as measured by micro-mixographic analyses

The effects of incorporation of an i-type low-molecular-weight glutenin subunit (LMW-i) and of a modified γ-gliadin showing an additional cysteine residue, on 2 g Mixograph parameters of durum (biotypes 42 and 45 of the Italian cv. Lira) and bread wheat (Australian cv. Kukri) doughs were studied. In bread wheat flour incorporation of the modified γ-gliadin resulted in a significant decrease in dough strength (decreased mixing time and peak resistance), but at the same time it produced a slight increase in dough stability (decreased resistance to breakdown). The incorporation of the LMW-i type into bread wheat dough had minimal effects on dough mixing requirements. The incorporation of both LMW-i type and modified γ-gliadin in durum wheat doughs produced a significant decrease in the overall dough strength, especially in Lira 45 biotype doughs. Reversed phase high-performance liquid chromatography (RP-HPLC), size exclusion high-performance liquid chromatography (SE-HPLC) and two-dimensional gels analyses of control and reconstituted semolina doughs showed that the two polypeptides were in the polymeric fraction. The effect of the incorporation of the two polypeptides in durum and bread wheat doughs showed remarkable differences and the reasons for this is discussed in terms of both intrinsic differences between wheat flour and durum semolina and in methodological approaches.     

Improvement of zein dough characteristics using dilute organic acids

The replacement of gluten in dough products poses a major challenge. Preparing zein doughs in dilute acetic acid and lactic acid, such as produced during sourdough fermentation, was investigated. Increasing acid concentrations (0.7, 1.3 and 5.4% [v/v]) increased zein extensibility and reduced the stress and related parameters. Preparation of zein-maize starch/-rice doughs in dilute organic acids improved dough properties to the extent that the doughs could hold air and be inflated into a bubble by Alveography. Further, they exhibited similar Stability (P), Distensibility and deformation energy (W) to wheat flour dough. Confocal laser scanning microscopy revealed an ordered linear fibril network in zein and zein-rice flour doughs prepared in the dilute acids, which became uniform with increasing acid concentration. SDS-PAGE showed that the acids did not hydrolyse or polymerise the zein. FTIR indicated that the acidic conditions slightly increased the proportion of α-helical conformation in the zein doughs, possibly as a result of deamination. This conformational change may be responsible for the considerably improved zein dough properties. Zein doughs prepared in dilute organic acids show potential as a gluten replacement in gluten-free formulations.     

Effects of wheat bran with different colors on the qualities of dry noodles

White, blue, black and purple red wheat bran powders were prepared by ultrafine grinding to the particle size distribution of 0.5–100 μm. The effects of wheat bran addition on the qualities of dry Chinese noodles were investigated. Rapid Visco Analyzer results suggested that peak viscosity, hot paste viscosity, cool paste viscosity, breakdown viscosity and setback viscosity of the blends decreased with the increasing bran levels from 2.0% to 6.0% (P < 0.05). Color of dough sheet (L*) decreased with the addition of wheat bran, while a* and b* values increased distinctly. Water absorption and firmness of the cooked noodles showed up trends with increasing addition of bran, while cooking loss showed a downtrend. Tensile strength and elongation rate decreased when bran addition was 2.0%, but increased when bran addition reached 4.0%–6.0%. Storage modulus (E′) and loss modulus (E″) showed decreasing trends with increases in bran addition at frequencies of 0.1–10 Hz. SEM revealed that bran presence could slightly decrease surface connectivity between starch granules and gluten. It is possible to produce fiber-rich noodles by using 2.0%–6.0% ultrafine-ground bran in wheat flour.     

The Role of Fat in the Stabilisation of Gas Cells in Bread Dough

Electron microscopy has shown that during dough mixing by the Chorleywood Bread Process, fat crystals develop a crystal–water interface as they emerge from droplets of shortening and that they then adsorb to the gas–liquid interface of bubbles. In this process, the interface surrounding each crystal coalesces with the gas–liquid interface of the bubble. This adsorption process was not observed when triglyceride was added to doughs in the form of oil. The expansion of bubbles during proofing leads to the adsorption of many more fat crystals as they are encountered in the aqueous phase. During baking, fat crystals melt and thereby make it possible for the crystal-liquid interface to be incorporated into the surface of the bubble as it expands. This transfer of interfacial material from crystals to bubble surface explains how the addition of shortening to dough allows bubbles to expand during baking without rupturing, thus producing high volume bread with fine crumb structure. It follows that the amount of interface transferred to bubble surfaces for any given weight of fat is inversely proportional to the size of the crystals in the shortening and that therefore shortenings containing small crystals are more effective in producing high quality bread than those containing large crystals. A mechanism is now proposed which, for the first time, explains the precise role of fat crystals in this process and why the addition of oil is not effective.     

Effects of composition on dough development and air entrainment in doughs made from gluten-starch blends

Gluten and starch are the two main ingredients of a wheat flour dough and it is expected that the extent of air occlusion into the dough would be affected by differences in their relative ratios. The objectives of this paper were to investigate the hydration and development of gluten and how these key events in dough mixing affected air occlusion in gluten-starch doughs. For gluten-starch doughs of the same gluten content, decreasing the water absorption shortened development time and decreased dough density. For formulations of the same water absorption, decreasing the gluten content prolonged the time to development and increased dough density, reflecting less net air entrainment into the dough. The ratios of gluten, starch and water strongly influenced the development of the dough into a good gas-holding material, with the extent of gas entrainment during mixing being evident in measurements of both dough consistency and dough development time.     

Evaluation of the rheological properties of dough and quality of bread made with the flour obtained from old cultivars and modern breeding lines of spelt (Triticum aestivum ssp. spelta)

This work evaluates rheological properties of dough and quality of bread prepared from the flour of ancient varieties and modern breeding lines of spelt compared to common wheat. Spelt flours of old varieties exhibited similar water absorption; the largest was noted in the STH-8 line flour. Spelt doughs had longer development time and were more stable than wheat dough. The doughs made of old spelt varieties were more resistant to extension than that produced from new lines flours. Of the spelt breads, this of the STH-8 line spelt line had the largest loaf volume but smaller than wheat bread. In addition, spelt doughs had similar porosity; the most porous was the bread baked from the Frankenkorn cv, Schwabenkorn cv and STH-8 line flours. Moreover, the crumb of the bread manufactured from the flours of spelt variety Frankenkorn and the STH 28-4614 line showed the greatest resistance to compression and the smallest compressibility.     

Effect of Oxidative Enzymes on Bulk Rheological Properties of Wheat Flour Doughs

The use of enzymes such as peroxidases or glucose oxidase instead of chemical oxidants is a very interesting option for improving breadmaking performance of doughs. In this study the effect of such enzymes on bulk rheological properties of dough was quantified and their influence on the polymer network in dough deduced.Small deformation oscillation and relaxation tests (strain 0·001) are not suitable for discriminating between doughs prepared in the presence of the different enzymes. Flow relaxation tests at high deformation and long relaxation times showed a clear distinction between the effect of peroxidase and glucose oxidase. Peroxidase increases only the number or lifetime of transient bonds, whereas glucose oxidase additionally produced cross-links that were permanent on time scales up to 3 h. Peroxidase probably introduced a second, more transient structure (arabinoxylan network) through the gluten network, whereas glucose oxidase may also have strengthened the gluten network. A higher water addition could not compensate for the effect of peroxidase; on longer time scales the stress remained at a higher level. Similar results were obtained in large deformation biaxial and uniaxial extension tests. Peroxidases only increased stress levels. The addition of glucose oxidase resulted in a higher stress and more intense strain hardening. Only in biaxial extension was an influence of pH observed. An increase in stress level was accompanied by a decrease in fracture strain, making predictions of the effects on bread structure complicated.     

Enzymatic modification and particle size reduction of wheat bran improves the mechanical properties and structure of bran-enriched expanded extrudates

The aim of this study was to examine enzymatic modification of wheat bran, performed in a low-moisture process, and the reduction of bran particle size as means of improving the technological performance of wheat bran in expanded extrudates. Modification of bran by hydrolytic enzymes increased the crispiness and decreased the hardness and piece density of extrudates containing wheat bran and endosperm rye flour in 20:80 ratio. These improvements correlated (P < 0.01 or 0.05) with an increased content of water extractable arabinoxylan and decreased water holding capacity of the bran, as well as with increased longitudinal expansion of the extrudates. Furthermore, bran with a fine average particle size (84 μm) produced extrudates with improved mechanical properties and higher radial expansion than coarse bran (particle size 702 μm). The impact of bran particle size was also observed in the cellular structure of the extrudates as differences in cell size and homogeneity. The bran drying method, oven or freeze drying after enzymatic modification, did not have a major impact on the properties of the extrudates. The study showed that the functionality of wheat bran in extrusion can be improved by enzymatic modification using a low-water process and by reduction of bran particle size.