淀粉老化调控对燕麦全粉挤压面条蒸煮品质的影响

燕麦粉不含面筋蛋白,使燕麦全粉面条煮熟后易浑汤、蒸煮损失率大,目前只能温水浸泡复水食用,是限制燕麦更广泛推广的难题之一。为了满足市场对燕麦全粉面条的需求,以利用二级挤压技术生产的燕麦全粉挤压面条为试材,对成型面条进行了调湿老化、蒸制老化及冷冻老化处理,比较了不同老化方式对燕麦全粉挤压面条蒸煮品质的影响。结果表明,调湿老化处理的面条蒸煮损失率最小(2.26%~3.34%),蒸制老化次之(4.19%~5.19%),冷冻老化最大(5.16%~7.97%)。不同老化处理的面条感官评分差异不显著,以调湿老化处理24h的面条感官评分最高(87.2分);调湿老化处理面条的淀粉相对结晶度(12.47%~16.10%)、热焓值(1.044 0~1.056 0J·g-1)及回生值(519.5~558.0cP)均最大,蒸制老化次之,冷冻老化最小。综合分析可知,对燕麦挤压面条进行淀粉老化处理,能够显著降低燕麦全粉挤压面条的蒸煮损失率,最优方式为调湿老化24h。     

Effects of vacuum mixing and mixing time on the processing quality of noodle dough with high oat flour content

The effects of different mixing parameters (vacuum mixing and mixing time) on oat (70% oat flour) and wheat noodle dough were investigated on the basis of textural properties and gluten formation. The results showed that at a vacuum degree of −0.06 MPa and mixing time of 10 min, oat and wheat dough sheets exhibited the highest resistance to extension and glutenin macropolymer (GMP) content, and had the most compact and uniform gluten network. Compared with wheat noodle dough, oat dough had lower resistance to extension, lower tightly bound water content, and higher GMP content. Microstructural examination showed that oat noodle dough had a more aggregated distribution of gluten protein compared with wheat noodle dough under the optimum mixing parameters. Furthermore, the poor binding ability of vital wheat gluten with water molecules caused the indexes of oat noodle dough to be more strongly affected by the changes in mixing parameters than wheat noodle dough.     

Effects of additives on the rheological and mechanical properties of non-conventional fresh handmade tagliatelle

The effects of the following additives on the amaranth (A), quinoa (Q) and oat (O) dough rheological properties and the extruded tagliatelle dough mechanical characteristics were evaluated: carboxymethylcellulose of sodium (CMC), whey protein isolate (WPI), casein (CAS), chitosan (CHIT) and pregelatinized starch (PS). The amaranth, quinoa and oat rheological dough properties and amaranth, quinoa and oat tagliatelle mechanical characteristics were compared to those of their respective controls (ACTRL, QCTRL and OCTRL) and of the SEMOLINA sample. The storage modulus (G′) and loss modulus (G″) values of the quinoa and oat doughs with PS were similar to those of the semolina dough. For all tagliatelle samples, WPI reduced the elastic modulus or Young's modulus towards that of the semolina tagliatelle. Moreover, the additives did not have particular influence on the tenacity with the exception of the amaranth tagliatelle added with WPI.     

Effect of NaCl on rheological properties of dough and noodle quality

To assess the effect of NaCl on processing properties of different varieties of wheat flour and noodle quality, the rheological properties of dough, and the quality of white salted noodles made from three different varieties of wheat flour were evaluated. The results showed that the addition of NaCl had different effects on the rheological properties of different varieties of wheat flour. As NaCl concentration increased, the stability time of both intermediate-gluten and weak-gluten wheat flour increased, while that of strong-gluten wheat flour increased initially and then remained stable. The developing time of strong-gluten wheat flour increased, while those of both intermediate-gluten and weak-gluten wheat flour did not change significantly. The energy values of intermediate- and weak-gluten wheat flour did not change significantly while that of strong-gluten wheat flour increased. NaCl had no apparent effects on the hardness, springiness, gumminess, chewiness and resilience of noodles. The cooking loss of fresh noodles increased positively with increasing NaCl concentration. Microstructure of noodles showed that gluten network structure of noodles became more and more dense with increasing NaCl concentration. The effect of NaCl on gluten protein contributed to the change of rheological properties and noodle quality.     

Development of a standard test for dough-making properties of oat cultivars

Bread is consumed all over the world. However, so far, production of large volume bread is only possible with wheat. Alternatives, such as oats, are less suitable but this is partly due to the lack of knowledge about their functionality for other purposes than porridge, which is their most common use. Existing standard tests for the dough making characteristics of wheat flour are not suitable for oat flour, hampering research to optimize oats for bread-making purposes. We therefore set out to develop a test to evaluate oat in relation to mixing and dough making properties using wheat as a model. It was possible to reproduce the profile of various qualities of wheat flour using mixtures of oat flour and gluten in different proportions. Our standard test was based on a dough system composed of 87.2% oat flour and 12.8% gluten and it presented similar properties to a wheat flour with regard to resistance to extension. This dough system was sensitive and reliable (coefficient of variation lower than 10%) for detecting differences among oat cultivars, and it can be used to screen oat varieties and individual oat components in relation to relevant properties for bread-making purposes.     

Understanding the role of oat β-glucan in oat-based dough systems

B-glucan is one of the components that differentiate oats from other cereals and that contribute to the health-related value of oats. However, so far oats cannot easily be applied in bread-like products without loss of product quality. Here we have studied how the content and viscosity of oat β-glucan affect the technological properties of oat dough in both a gluten-free and a gluten-containing system. In both systems, increasing the β-glucan concentration resulted in an increase of dough stiffness and in a reduction of dough extensibility. β-glucan negatively impacted the elastic properties that additional wheat gluten conferred to oat dough. This effect was smaller for medium-viscosity β-glucan than for high-viscosity β-glucan. Interestingly, dough made from low β-glucan flour (<2%) had increased gas retention capacity. Overall, the impact of β-glucan on the properties of oat dough systems was governed by concentration and viscosity, with or without additional wheat gluten. Our findings indicate that β-glucan is a key component that determines the rheology of oat-based dough systems and, with that, the technological functionality of oat in dough systems.     

Microstructure, fundamental rheology and baking characteristics of batters and breads from different gluten-free flours treated with a microbial transglutaminase

Gluten is a fundamental component for the overall quality and structure of breads. The replacement of the gluten network in the development of gluten-free cereal products is a challenging task for the cereal technologist. The functionality of proteins from gluten-free flours could be modified in order to improve their baking characteristics by promoting protein networks. Transglutaminase (TGase) has been successfully used in food systems to promote protein cross-linking. In this study, TGase was investigated for network forming potential on flours from six different gluten-free cereals (brown rice, buckwheat, corn, oat, sorghum and teff) used in breadmaking. TGase was added at 0, 1 or 10 U/g of proteins present in the recipe. The effect of TGase on batters and breads was evaluated by fundamental rheological tests, Texture Profile Analysis and standard baking tests. Three-dimensional elaborations of Confocal Laser Scanning Microscopy (CLSM) images were performed on both batters and breads to evaluate the influence of TGase on microstructure. Fundamental rheological tests showed a significant increase in the pseudoplastic behaviour of buckwheat and brown rice batters when 10 U of TGase were used. The resulting buckwheat and brown rice breads showed improved baking characteristics as well as overall macroscopic appearance. Three-dimensional CLSM image elaborations confirmed the formation of protein complexes by TGase action. On the other side, TGase showed negative effects on corn flour as its application was detrimental for the elastic properties of the batters. Nevertheless, the resulting breads showed significant improvements in terms of increased specific volume and decreased crumb hardness and chewiness. Under the conditions of this study, no effects of TGase could be observed on breads from oat, sorghum or teff. Overall, the results of this study show that TGase can be successfully applied to gluten-free flours to improve their breadmaking potentials by promoting network formation. However, the protein source is a key element determining the impact of the enzyme.     

燕麦粉对强筋面粉品质特性及其面包品质的影响

面包逐渐成为中国人营养早餐的选择,但面包中膳食纤维含量较低。燕麦是一种食疗兼备的特色杂粮作物,富含膳食纤维。为拓宽燕麦的应用范围、提高面包的营养价值,以优质强筋小麦品种藁优2018和燕麦粉为材料,研究了燕麦粉对小麦面粉面团流变学特性及淀粉糊化特性的影响,并进行了燕麦面包实验室制作和质构分析。结果表明,随着燕麦粉添加比例的增加,面团吸水率逐渐增加,面团稳定时间和粉质质量指数先减小后增加;面团拉伸能量、拉伸长度、拉伸阻力、最大拉伸阻力均逐渐减小。说明燕麦粉对面团拉伸特性各参数均有弱化作用。在藁优2018小麦面粉中添加10%的燕麦粉,既能保证面包的感官品质,又能满足面包营养最大化。     

Effects of endoxylanases,vital wheat gluten,and gum Arabic on the rheological properties,water mobility,and baking quality of whole-wheat saltine cracker dough

The aim of this study was to improve the baking quality of whole-wheat saltine cracker (WWSC) using endoxylanases, vital wheat gluten (VWG), and gum Arabic. SRC results showed both water-SRC and sucrose-SRC of soft white whole-wheat flour (SWWW) were significantly reduced by gum Arabic (r = 0.94, P < 0.05). Alveograph results indicated that the tenacity and extensibility of the whole-wheat dough (WWD) were increased by VWG. Rheometer G′ and G″ moduli increased with higher addition levels of endoxylanases, VWG, and gum Arabic. Low-field nuclear magnetic resonance (LF-NMR) detected three CPMG proton populations (T₂₁, T₂₂, and T₂₃) in WWD. T₂₁ peak area ratio (tightly bound water) reduced and T₂₂ peak area ratio (less tightly bound water) increased with the levels of each additive. LF-NMR results revealed increased water mobility from T₂₁ population to T₂₂ population with addition of these additives, which was beneficial for gluten to form a continuous network. Both stack height and specific volume of WWSC were improved by the use of endoxylanases, VWG, and gum Arabic, but the breaking strength varied. The results of Orthogonal experimental design showed that the most-improved quality WWSC could be produced by combining 0.035% endoxylanases, 1.5% VWG, and 1.5% gum Arabic into SWWW flour.     

Effects of potato/wheat flours ratio on mixing properties of dough and quality of noodles

The effects of potato flour/wheat flour (PF/WF) ratio on the mixing properties of dough and the quality of noodles were investigated. Substitution of wheat flour with potato flour caused the increases in the water absorption and the protein weakening value (C1-C2) of formulated flours, as well as the decrease in the corresponding dough mixing parameters including dough development time (DDT), dough stable time (DST), initial mixing time (C2), maximum torque during heating (C3), minimum torque of hot paste (C4) and the amount of retrogradation (C5-C4), indicating that the addition of PF weakened dough strength but improved degradation resistance. The textural, cooking, sensory characteristics and microstructure of noodle samples were evaluated. The results indicate that adhesiveness, springiness, broken ratio and cooking lose increased progressively with increasing PF content while the score of sensory evaluation continued to decrease. However, hardness, cooking yield and optimum cooked time for the samples of PF content range from 10% to 20% showed a distinctive variation. Environmental scanning electron microscopy (ESEM) confirmed changes in noodle microstructure as PF addition affected gluten network development. In general, noodles with PF content below 40% were acceptable.     

Improvement of noodle quality: The effect of ultrasonic on noodles resting

In order to overcome the existing challenges on the production time and quality, a novel dough resting method of fresh wet noodles via ultrasonic processing was developed. The changes of the starch, protein hydration and gluten network formation after ultrasonic treatment were investigated. The sensory quality, secondary structure and cross section morphology of dough were characterized. The results showed that ultrasonic treatment could improve the texture of wheat dough, promote the hydration of starch and protein, and increase the cooking quality. Compared with the control group, the hardness of fresh noodles decreased by 14.19%, and tensile force significantly increased by 33.43% after treatment under ultrasonic power density of 66 W/L. Viscoelastic, SEM and FTIR characterization results also verified that the angle of loss (tanδ) and surface roughness was decreased, and the content of α-helix significantly increased via ultrasonic treatment. It could be observed that the ultrasonic resting could reduce the surface tension between protein and water molecules to promote the formation of gluten network and protein hydration. Therefore, ultrasonic treatment could facilitate to reduce the resting processing time and improve the quality of fresh wet noodles.     

The impact of protein characteristics on the protein network in and properties of fresh and cooked wheat-based noodles

The relation between protein characteristics, protein network formation and wheat noodle properties was studied. Bovine serum albumin (BSA), soy glycinin, ovalbumin, S-ovalbumin and lysozyme were included in the recipe of wheat-based noodles. The characteristics of these non-wheat proteins impacted the type, rate and extent of protein network formation during noodle dough preparation and cooking, and thereby the properties of fresh and cooked noodles. None of the added proteins enhanced the properties of fresh noodles. BSA and soy glycinin enhanced Kieffer-rig extensibility parameters of cooked noodles. Addition of ovalbumin or S-ovalbumin led to excessive protein polymerization in cooked noodles and lowered their quality. Inclusion of lysozyme lowered the rate and extent of polymerization during cooking. Experiments in which urea, olive oil or urea were added in the recipe showed that non-covalent interactions dominate the properties of fresh noodles while covalent cross-links and hydrogen bonds mainly impact the properties of cooked noodles.     

Wheat flour enriched with oat β-glucan: A study of hydration,rheological and fermentation properties of dough

The objective of this study was to evaluate the effects of the incorporation of oat β-glucan (OβG) on the hydration, rheological and fermentation properties of wheat flour dough. Wheat flour was substituted with OβG at levels varying from 1 g/100 g–5 g/100 g. The addition of OβG significantly increased water absorption and dough development time. The dilution effect of OβG, competing for water and interaction between OβG and gluten proteins, deteriorated the gluten network structure and reduced the stability of dough. Rheological evaluation revealed an increasing tendency to solid-like behavior with increasing addition of OβG. Regarding dough fermentation properties, OβG had no effect on yeast activity but reduced the gas retention capacity of dough. Our findings indicate that OβG is a key component that determines the properties of dough, and excess OβG exhibited poorer processing characteristics compared with control.     

Optimization of non-fermented gluten-free dough composition based on rheological behavior for industrial production of “empanadas” and pie-crusts

Celiac disease is an autoimmune disorder caused by intolerance to gluten, which is found in wheat and similar proteins in barley, rye and oats. The present study was designed to examine the effects of the addition of gums, whey protein concentrate, dry egg, and water to corn and cassava starches on the rheological properties of a non-fermented dough used for the production of “empanadas” (a traditional meal in Latin América) and pie-crusts suitable for people with celiac disease. A 2⁴ full factorial design was chosen. Viscoelastic measurements and texture analysis (puncture and elongation tests) were performed. The increase in gums content and the decrease in water level produced an increase in both moduli (G′ and G″) and a more elastic dough was obtained. Higher protein contents interfered with the formation of the three-dimensional gum network making the dough less ductile. Texture analysis led to similar conclusions to those obtained by dynamic rheological analysis. Formulations containing higher percentages of gums and lower water content led to an appropriate behavior for industrial production of these doughs.     

Effect of barley and oat flour types and sourdoughs on dough rheology and bread quality of composite wheat bread

The potential of sourdough to improve bread quality of barley and oat enriched wheat breads may depend on the characteristics of the added flour (cereal type, variety, extraction rate). We compared the effect of different barley flours and oat bran (substitution level 40%), unfermented and as sourdoughs (20% of total flour), on composite wheat dough and bread characteristics by combining empirical rheological analyses (DoughLab, SMS/Kieffer Dough and Gluten Extensibility Rig) with small-scale baking of hearth loaves. Whole grain barley flour sourdough increased resistance to extension (Rmax) of the dough and improved the form ratio of hearth loaves compared to unfermented whole grain barley flour. However, sourdough showed little effect on the breads prepared with sifted barley flour or oat bran. The breads made with oat bran showed highest bread volume, lowest crumb firmness and highest β-glucan calcofluor weight average molecular weight (MW). The heat treatment of oat bran inactivated endogenous enzymes resulting in less β-glucan degradation. High MW β-glucans will increase the viscosity of the doughs water phase, which in turn may stabilise gas cells and may therefore be the reason for the higher bread volume of the oat bran breads observed in our study.     

Combined effects of glucose oxidase,papain and xylanase on browning inhibition and characteristics of fresh whole wheat dough

In this study, a glucose oxidase (GOX), papain and xylanase combination was developed for fresh whole wheat dough for both browning inhibition and rheological improvement. Measurements of carotenoids extracted from enzyme-treated doughs showed that 0.001% (w/w) GOX could catalyze the oxidization of 40.0% carotenoids and thus cause a decrease of browning index (BI) by 5.20 during dough preparation. For 24 h browning inhibition, 0.010% (w/w) xylanase and papain individuals were able to separately act on the phenolic compounds and polyphenol oxidase, leading to lower BI rises (5.36 and 7.04, respectively) of doughs as compared to the BI rise (13.53) of the control dough; however, 0.020% GOX caused a higher BI rise (16.60) than control although it made BI decrease by 6.34 at 0 h. Rheological investigations on enzyme-treated doughs revealed that both xylanase and papain led to decreases of elastic (G′) and viscous modulus (G″) of doughs while GOX caused increases of G′ and G″. Therefore, an optimal combination composed of 0.010% (w/w) xylanase, 0.005% (w/w) papain and 0.002% (w/w) GOX was carried out using orthogonal experimental design by comparing BI rises in 24 h, which was also proved as a rheological improver for fresh whole wheat dough.     

Use of chemical redox agents and exogenous enzymes to modify the protein network during breadmaking – A review

During breadmaking, a continuous protein network is formed which confers visco-elasticity to dough. The properties of this protein network are highly dependent on the characteristics of the gluten proteins of the wheat flour. A good quality (highly elastic) gluten network retains the carbon dioxide that is produced by the yeast, giving dough and bread with optimal properties. However, the properties of the gluten proteins can differ substantially between wheat flours and are highly dependent on genetic, environmental and post-harvest conditions. Deficiencies in wheat quality for breadmaking can be overcome by incorporating exogenous components which alter the functionality of the gluten proteins during breadmaking. These include additives (e.g. potassium bromate, iodate, chlorine dioxide and chlorine, azodicarbonamide, ascorbic acid and peroxides) and enzymes affecting protein crosslinking. Transglutaminase, glucose oxidase, hexose oxidase and laccase all promote the formation of covalent bonds between gluten proteins and, hence, can serve as alternatives to chemical bread improvers.     

Hydration,polymerization and rheological properties of frozen gluten-water dough as influenced by thermostable ice structuring protein extract from Chinese privet (Ligustrum vulgare) leaves

The effects of thermostable ice structuring proteins (TSISPs) extracted from Chinese privet (Ligustrum vulgare) leaves on water molecular state, dehydration of gluten proteins, secondary structure of proteins, glutenin subunit of glutenin macropolymer (GMP) and rheological properties of gluten doughs during frozen storage were investigated by nuclear magnetic resonance (NMR), attenuated total reflectance-Fourier transform infrared reflectance (ATR-FTIR), reversed phase-high performance liquid chromatography (RP-HPLC) and dynamic rheometry. After frozen storage for 5 weeks, the control sample showed dehydration of gluten proteins and mobility of water molecules in gluten dough increased, significantly indicating ice formation and water redistribution. Secondary structure of gluten proteins changed significantly, α-helix decreased and β-sheet increased. Glutenin subunits depolymerized, indicated by the decrease in high molecular weight glutenins/low molecular weight-glutenins (HMW/LMW) ratio. The decrease in elastic moduli (G′) and viscous moduli (G′') showed the deterioration of rheological properties of gluten dough. The addition of TSISPs inhibited the dehydration of gluten proteins, decrease in α-helix, increase in β-sheet and HMW/LMW ratio, resulting in improved rheological properties of gluten dough.     

Characterization of a gluten reference material: Wheat-contaminated oats

Oat could be a good addition to the Gluten Free diet, but the purity of the oat supply is under scrutiny. As celiac disease becomes more prevalent, better detection tools for gluten in oats are necessary. We aimed to produce reference materials (RMs) of Canada Western Red Spring wheat (CWRS)-contaminated oat flour. Pure, uncontaminated oats flour (cultivars Navan and Gehl) was supplied by Cream Hill Estates. CWRS samples were provided by the Canadian Grain Commission from the 2009 Harvest Sample program. RMs containing 0, 20 and 100 ppm CWRS gluten-contaminated oats were created using a V-shell blender and tested by sandwich-type ELISA for gluten. Marked variations in ELISA results for the RMs were found among different test kits due to differences in capture antibodies and kit construction. The Veratox test was accurate at the 0, 20 and 100 ppm levels but detected only 30% (Veratox) and 50% (Veratox R5) of gluten at the 1000 ppm level; the Ridascreen test was accurate at all levels; the Biokits test detected roughly 10% of the gluten dosage; the Gluten-Check test detected some 30% of the gluten dosage. The RMs created could serve as standards for gluten detection in oat containing foods.     

Pre-harvest glyphosate application effects on properties of β-glucan from oat groats

Pre-harvest glyphosate is applied to cereal grains to control weed growth. However, it has been claimed that oat (Avena sativa L.) composition is affected by pre-harvest glyphosate application. The research was conducted to evaluate differences in properties of β-glucan in grains of pre-harvest glyphosate treated versus untreated oat plants. Two oat cultivars (Rockford and Souris) were grown at Minot and Prosper, ND, in 2015, and glyphosate was sprayed during the soft dough stage, hard dough stage, or not applied. β-glucan viscosity was not significantly (p > 0.05) affected by treatment at soft dough (1082 cP) or mature (1166 cP) stages compared with untreated (1150 cP) controls. Applying glyphosate at the soft dough stage significantly (p < 0.05) reduced the content and solubility of the β-glucan versus untreated samples. β-glucan content and solubility in oat treated at soft dough were 4.35% and 52.1%, respectively, while in untreated samples were 4.65% and 60.6%, respectively. Treatment at soft dough and hard dough stages significantly (p < 0.05) increased weight average molecular weight (M_w) of the high molecular weight fraction of soluble β-glucan (4.4 × 10⁶ and 3.8 × 10⁶, respectively), compared with untreated controls (3.5 × 10⁶). The M_w of the low molecular weight fraction of soluble β-glucan fraction significantly (p < 0.05) increased at soft and hard dough treatments (5.5 × 10⁵ and 3.3 × 10⁵, respectively), versus untreated samples (3.0 × 10⁵). Therefore, glyphosate can be applied when the grain has reached physiological maturity or thereafter.