Impact of baking conditions and storage temperature on staling of fully and part-baked Sangak bread

Bread staling involves a combination of physico-chemical phenomena that leads to a reduction of quality. This study aims at evaluating the impact of baking conditions (280 °C, 8 min; 310 °C, 5.5 min; 340 °C, 4 min), baking type (of fully baked (FB) and part-baked (PB)) and storage temperature (−18, 4 and 20 °C) on the staling of Sangak bread. Results showed that lower baking temperature with longer baking time produced drier bread with higher firmness. In FB Sangak breads, amylopectin retrogradation, amount of unfreezable water and firmness (measured by compression test) increased during storage at positive temperatures but hardness (determined by Kramer shear test) decreased significantly during first day of storage. The recrystallized amylopectin traps the free water resulting in crumb hardening. Water is also absorbed by the dry crust resulting in changes of rheological properties in the crust and crumb, and finally in staling. Storage at 4 °C resulted in increasing melting enthalpy of amylopectin crystallite in comparison with storage at 20 °C. Also it was found that firmness of PB breads due to rebaking was significantly lower than FB breads. There were no significant changes in staling parameters of FB and PB stored at −18 °C.     

Impact of the baking kinetics on staling rate and mechanical properties of bread crumb and degassed bread crumb

This paper presents a study on the impact of baking conditions on crumb staling. Breads were baked at 220 °C, 200 °C and 180 °C corresponding to 6, 8 and 10 min to rise the temperature to 98 °C in the crumb (heating rates 13, 9.8 and 7.8 °C/min respectively with an initial temperature of 20 °C). A new protocol has been developed, consisting in baking a slab of degassed dough in a miniaturized oven to mimic the baking conditions of conventional bread making. Texture tests were done during staling on degassed crumb and on conventional crumb. Calorimetry tests showed that during storage, amylopectin recrystallisation occurred before crumb stiffening. A first order kinetics model was used to fit the evolution of the crumb texture (Young's modulus) and of the recrystallisation of amylopectin. The results showed that the hardening of the crumb during staling occurred after retrogradation of amylopectin. In addition, the staling rate was faster for faster baking kinetics. A mechanical model showed that the relative Young modulus is proportional to the square of the relative density of the crumb.     

Volume, texture, and molecular mechanism behind the collapse of bread made with different levels of hard waxy wheat flours

Physico-chemical properties of bread baked by partially replacing normal wheat (Triticum aestivum L.) flour (15, 30, and 45%) with two hard waxy wheat flours were investigated. Substitution with waxy wheat flour resulted in higher loaf volume and softer loaves. However, substitution at >30% resulted in excessive post-bake shrinkage and a ‘key-hole’ shape with an open crumb structure. Bread crumb microstructure indicated a loss of starch granule rigidity and fusing of starch granules. The cells in the interior of the bread did not become gas-continuous and as a result, shrunk as the loaf cooled. Soluble starch content was significantly higher in bread crumb containing waxy wheat flour than in control bread. Debranching studies indicated that the soluble starch in bread made with 30-45% hard waxy wheat flour was mostly amylopectin. Incorporation of waxy wheat flour resulted in softer bread immediately after baking but did not retard staling upon storage.     

Properties of bread made from frozen dough containing waxy wheat flour

The quality of bread made from frozen dough is diminished, and staling rate is increased by changes that occur during freezing and storage. New cultivars of waxy wheat flour (WWF), containing higher levels of amylopectin, may help improve the quality of baked products. Bread quality and staling were investigated for bread containing 0–45% WWF and 55–65% water after freezing and 90-day frozen storage. The specific volume was highest with 15% WWF substitution and 60% water in bread made from both unfrozen and frozen dough. With higher levels of WWF and lower water content, bread staling rates decreased. Bread with higher levels of WWF were darker and had greater color variation. ¹H NMR studies showed that bread with greater WWF and water had higher transverse relaxation (T₂) times (9–11 ms), but less change in T₂ during storage. This research demonstrated that specific combinations of WWF and water produced a better quality of bread after dough freezing.     

Properties of bread made from frozen dough containing waxy wheat flour

The quality of bread made from frozen dough is diminished, and staling rate is increased by changes that occur during freezing and storage. New cultivars of waxy wheat flour (WWF), containing higher levels of amylopectin, may help improve the quality of baked products. Bread quality and staling were investigated for bread containing 0–45% WWF and 55–65% water after freezing and 90-day frozen storage. The specific volume was highest with 15% WWF substitution and 60% water in bread made from both unfrozen and frozen dough. With higher levels of WWF and lower water content, bread staling rates decreased. Bread with higher levels of WWF were darker and had greater color variation. ¹H NMR studies showed that bread with greater WWF and water had higher transverse relaxation (T₂) times (9–11 ms), but less change in T₂ during storage. This research demonstrated that specific combinations of WWF and water produced a better quality of bread after dough freezing.     

Impact of different baking processes on bread firmness and starch properties in breadcrumb

The influence the quality and shelf life of baked product has previously been reported to be effected by the time and temperature of the baking process. In this study, dough was baked at 219 °C by using different ovens (conventional, impingement or hybrid) or with doughs of different sizes (large or small) for varying times. During baking the temperature profile at the dough center was recorded. Texture, thermal properties and pasting characteristics of baked product with reference to baking conditions were investigated. Small breads baked in the hybrid oven had the highest heating rate (25.1 °C/min) while large breads baked in conventional oven had the lowest heating rate (6.0 °C/min). When the data are viewed as a function of heating rate in this study, the enthalpy of amylopectin recrystallization, rate of bread firmness and the amount of soluble amylose were all-lower at the slower heating rate. The differences observed in product firmness following storage are potentially a consequence of the extent of starch granule hydration, swelling, dispersion and extent of reassociation; all of which are affected by the heating rate during baking.     

Changes in Textural,Pasting and Thermal Properties of Wheat Buns and Tortillas During Storage

The texture, pasting and thermal properties of two common baked products made from wheat flour, buns and tortillas, were characterised periodically over 8 days of storage. Firmness of buns and tortillas increased throughout storage as measured using a texture analyser. Pasting viscosities of crumb-water slurries were measured with a Rapid Visco Analyser. Pasting viscosities at 74 °C, 95 °C of fresh products (one min after baking) were significantly lower than their respective dough pasting viscosities. No particular trend was observed in the pasting properties of bun and tortilla samples upon further storage up to 8 days. Amylose solubility decreased significantly immediately after baking in both buns and tortillas and continued to decrease throughout the storage period. Thermal analysis with a differential scanning calorimeter detected amylopectin recrystallisation almost immediately after baking (1 min) in tortillas, whereas amylopectin recrystallisation in buns was evident only after storage for 1 day. Amylopectin recrystallisation in tortillas continued to increase during storage. Overall, the harsher processing of buns, i.e. higher temperature, longer time and higher moisture environment, resulted in greater dispersion of amylose and amylopectin, and retrogradation of amylose in buns than in tortillas. Further, amylopectin crystallisation by itself did not contribute to staling, because more amylopectin crystallisation was observed in tortillas than in buns, even though the shelf life of tortillas is longer than buns.     

NMR-baking and Multivariate Prediction of Instrumental Texture Parameters in Bread

To study the kinetics of the bread baking process, transverse relaxation (T₂) of protons was measured during a baking process performed inside the magnet of a pulsed low field¹H nuclear magnetic resonance (NMR) instrument. Experimental NMR relaxation data were analysed both by chemometric data analysis and by multi-exponential curve-fitting. Throughout the entire baking process from dough to bread three T₂-components were determined. During the NMR-baking process significant shifts were observed in the characteristic time constants at c. 55 °C (gelatinisation of starch) and at c. 85 °C. In a second experiment staling of white bread crumb aged 0–8 days was investigated by texture analysis and NMR relaxation. High correlations (r>0·9) between texture parameters and NMR relaxation data of bread crumb were found by partial least squares regression (PLSR) models. Firmness and elasticity as measured by a Texture Analyser were predicted with an estimated error (RMSECV) of 150 (range 200–2200) and 0·032 (range 0·4–0·7), respectively. Future texture of the bread samples was also predictable by use of NMR relaxation data from the early storage period (day 0 to day 3).     

Monitoring the staling of wheat bread using 2D MIR-NIR correlation spectroscopy

Staling of bread is a major source of food waste and efficient monitoring of it can help the food industry in the development of anti-staling recipes. While the staling fingerprint in the mid-infrared region is fairly well established this paper set out to find the most informative parts of the near-infrared spectra with respect to staling. For this purpose, two-dimensional correlation spectroscopy on near- and mid-infrared spectra of wheat bread crumb during aging was employed for the first time. The important mid-infrared absorption band at 1047 cm⁻¹ related to amylopectin retrogradation was found to correlate positively with increased bread hardness and to co-vary with the near-infrared band at 910 nm in the short wavelength region (r² = 0.88 to hardness), the near-infrared band at 1688 nm in the 1. overtone region (r² = 0.97 to hardness) and to the near-infrared band in the long wavelength region at 2288 nm (r² = 0.97 to hardness). The spectral information from the first principal component on near-infrared and the first principal component on mid-infrared was found to be highly correlated by a r² = 0.98. It is demonstrated that the major bread staling processes such as amylopectin retrogradation and water loss can be followed with both near- and mid-infrared spectroscopy.     

Influence of formulation and process on the aromatic profile and physical characteristics of bread

This work consisted of two complementary sets of experiments in which breads differing in their recipe and/or process were characterised according to their odorant perception, volatile compound composition and physical properties. The results revealed that commercial partially baked and/or partially baked frozen breads were characterised by a different odour compared to commercial conventional, fully baked frozen and frozen dough breads, which were perceived similarly. These differences were explained by their variable aromatic composition. By analysing breads based on the same recipe but from different processes, it was demonstrated that adding a freezing stage before dough proofing or at the end of the conventional process, as well as after partial baking, did not influence bread aroma. Likewise, partial baking had no effect on bread odour and aromatic profile. Thus, the aromatic differences between commercial conventional, fully baked frozen and frozen dough breads on the one hand, and commercial partially baked breads on the other hand, were due to their different formulations. Concerning bread physical properties, the recipe also influenced bread crust/crumb ratio and density. Moreover, adding a partial baking stage to the process led to breads with a more compact crumb.     

Effects of storage on the physico-chemical properties of corn tortillas prepared with glycerol and salt

Corn tortillas have a short shelf life due to increased firmness and microbial spoilage. Commercial corn tortillas use carboxymethyl cellulose (CMC) to delay staling; however this gum is expensive when compared to the rest of the tortilla ingredients. Glycerol has been added to bread and wheat tortillas to increase pliability and salt has been shown to mask the flavor of glycerol in corn tortillas. The possibility to reduce staling in corn tortillas by adding glycerol/salt as an alternative to CMC was investigated by monitoring changes in physico-chemical properties during 2 weeks of storage at 25 °C. Molecular and macroscopic changes were followed using thermal and mechanical analysis. During storage an increase in amylopectin recrystallization was observed in all samples. The “freezable” water content of all tortillas decreased over the first 3–5 days of storage with an increase after 7 days, while moisture content and water activity remained constant. Glycerol/salt tortillas exhibited a sharper transition region in the DMA temperature scan suggesting a more homogenous sample. CMC tortillas were significantly stiffer than glycerol tortillas after 14 days of storage. Glycerol/salt combinations may offer at least a partial replacement for CMC since it helped control the stiffness, water homogeneity and distribution during storage.     

Improvement in gluten-free rice bread quality by protease treatment

The wide prevalence of gluten-related disorders has led to increase in the demand for gluten-free foods. Rice is a gluten-free and less allergenic cereal. However, bread made from rice flour, i.e., gluten-free rice bread, is generally of poor quality because rice flour cannot develop a network with gluten-like properties. In this study, we investigated the effects of protease treatment on gluten-free rice to improve the quality of its bread. Bread treated with a commercial protease from Bacillus stearothermophilus (thermoase) was of higher quality, i.e., good crumb appearance, high volume, and soft texture, depending on the amount of enzyme added. Rice proteins in the protease-treated bread were analyzed by sodium dodecyl sulfate-polyacrylamide gel electrophoresis, which showed that glutelins and prolamins were hardly digested by thermoase in comparison with other proteins. Scanning electron microscopy revealed that many cellular structures were formed in the thermoase-treated bread; however, these structures were rare in the untreated control. Bread crumb color was not affected by the treatment. The staling rate was much lower for the thermoase-treated bread than for the control. These results indicate that thermoase treatment can be successfully used to improve the quality of gluten-free rice bread by partial digestion of rice proteins.     

Crystallinity changes in wheat starch during the bread-making process: Starch crystallinity in the bread crust

The crystallinity of starch in crispy bread crust was quantified using several different techniques. Confocal scanning laser microscopy (CSLM) demonstrated the presence of granular starch in the crust and remnants of granules when moving towards the crumb. Differential scanning calorimetry (DSC) showed an endothermic transition at 70 °C associated with the melting of crystalline amylopectin. The relative starch crystallinity, as determined by X-ray and DSC, from different types of breads was found to lie between 36% and 41% (X-ray) and between 32% and 43% (DSC) for fresh bread crust. Storage of breads in a closed box (22 °C) for up to 20 days showed an increase in crust crystallinity due to amylopectin retrogradation both by X-ray and DSC. However, DSC thermograms of 1-day old bread crust showed no amylopectin retrogradation and after 2 days storage, amylopectin retrogradation in the crust was hardly detectable. ¹³C CP MAS NMR was used to characterize the physical state of starch in flour and bread crumb and crust. The intensity of the peaks showed a dependence on the degree of starch gelatinization.     

Effect of inulin with different degree of polymerization on plain wheat dough rheology and the quality of steamed bread

The aim of this study was to evaluate the effect of different polymerization degree of inulin on plain wheat dough rheology and quality of steamed bread. It was found the water absorption of dough decreased with the increasing of short-chain (FS) and natural inulin (FI) and increased with the increasing of long-chain inulin (FXL) higher than 7.5%. Three kinds of inulin all increased the development time, stability and farinograph quality number and decreased softening degree of the dough. When proof time was less than 90min, the extensibility increased with the substitution of 5% of FS, 5% of FI and 2.5% of FXL. The resistance to extension, ratio number of resistance to extensibility and energy all increased with the increasing of FS and FI as well as the time. While the energy increased with FXL substation at 45min and dropped thereafter, regardless of the concentration. The addition of inulin all enhanced the brightness, specific volume and hardness of steamed bread and decreased the water content, vaporization enthalpy, springiness, recovery, and cohesiveness. During the storage, inulin reduced the change rates of relative hardness, recovery, and cohesiveness and increased the change rate of relative enthalpy, which restrained the staling rate of steamed bread.     

Volume change of bread and bread crumb during cooling,chilling and freezing,and the impact of baking

During baking, bread dough undergoes an expansion followed by a slight contraction at the end of baking. The contraction during baking has been evidenced by some authors. However, there is a limited amount of literature about the contraction of the crumb during the chilling phase and also during the freezing phase in the case of freezing. A study has been carried out to better understand the impact of the baking degree on the contraction of the crumb during chilling after baking and during freezing. The volume of the samples has been evaluated with a laser volumeter. Breads (70 g dough) were baked until reaching 75 °C, 85 °C, 95 °C, 98 °C and then 98 °C for 10 min. Results showed that a longer baking resulted in a lower contraction of the bread. The volume change was between 25% and 2.5% for baking at 75 °C—0 min dwell and 98 °C—10 min dwell, respectively. The contraction was compared to the contraction of degassed bread crumb samples, which was more important. SEM pictures showed that the degree of baking also corresponded to a very different structure of the crumb. For the longer baking, the starch granules were fully gelatinized and no ghosts of starch granules were visible. The magnitude of the contraction was thus associated with the degree of baking and with the degree of starch granule destructuration.     

Effect of the thermostable xylanase B (XynB) from Thermotoga maritima on the quality of frozen partially baked bread

The effect of the recombinantly produced xylanase B (XynB) from Thermotoga maritima MSB8 on the quality of frozen partially baked bread (FPBB) was investigated. Addition of XynB to wheat flour dough resulted in a significant increase in dough extensibility (L), swelling (G), and a decrease in dough resistance to deformation (P), configuration. Bread crumb characteristics were studied by differential scanning calorimeter (DSC) and dynamic-mechanical analysis (DMA). The results show that addition of XynB leads to improvements in the bread quality of FPBB and retards bread staling compared to the control. The greatest improvements were obtained in specific volume (+35.2%) and crumb firmness (−40.0%). The control FPBB was significantly firmer in texture and higher in amylopectin recrystallization than the bread with XynB. During frozen storage of FPBB with and without XynB for 8 weeks, the crumb firmness increased gradually and the specific volume slightly decreased with the frozen storage time. The ΔH values of freezable water (FW) endothermic transitions increased with frozen storage time for all samples. However, addition of XynB lowered the ΔH values indicating a decrease in FW. Therefore, XynB is useful in improving the quality of FPBB. DMA was also used to monitor the shrinking behavior of the samples. Addition of XynB increased the contraction during chilling but significantly diminished the total shrinking and frozen-state shrinking of the bread crumb during the freezing process.     

Staling of fresh and frozen gluten-free bread

The difficulty in finding gluten-free bread and its high price make it necessary to prolong its shelf life to facilitate its availability. Freezing is an interesting alternative. The storage of bread at over zero temperatures, 20 °C and 4 °C, showed faster staling at refrigerator temperatures. A good relationship between crumb firmness and the extent of starch recrystallization was obtained, although the effect of water loss was also detected. The study of freezing and frozen storage at −14 °C and −28 °C for 7 days showed a substantial effect of the storage temperature on gluten-free bread quality and shelf life. Breads stored at −28 °C retained a quality similar to that of fresh breads while a marked deterioration of the breads stored at −14 °C was observed. This effect, the strongest on bread texture, was a result of starch recrystallization. The glass transition, T_g’ and onset of ice melting, T_m’ of the maximally freeze-concentrated bread crumb were −37.1 ± 0.6 °C and −19.3 ± 0.2 °C respectively. The higher amount of unfrozen water at −14 °C could explain the acceleration of reactions responsible for bread staling during frozen storage. The use of storage temperatures below T_m’ is recommended to retain high quality of the gluten-free bread during frozen storage.     

Simulating the formation of bread crust in a DMTA rheometer

Water evaporates very fast from the surface layers of dough, enhanced by high heating rates at the beginning of baking. The rheological properties of the surface layers play an important role during the baking process, especially in local and overall expansion and water loss. The aim of this study was to determine the rheological properties of bread dough in the heat-moisture dynamics of the baking process, especially in surface drying and delayed drying conditions. The DMTA method was used in tensile mode in order to expose the samples to fast dehydration to simulate real bread crust. The degree of starch gelatinization was demonstrated by the disappearance of the “Maltese cross” (polarized light microscopy). Temperature and water content were monitored during baking. The modulus evolution depended on both the heat and moisture evolution (i.e. immediate or delayed in the present study). In contrast to reports in the literature, starch gelatinization was observed even under drying conditions. Nevertheless, comparison between samples under drying and under delayed drying conditions suggested that water content prevailed in the rheological changes.     

The effect of chitosan oligosaccharides on bread staling

The aim of this work was to investigate the effects of chitosan oligosaccharides and chitosan on the rate of staling and properties of bread crumb and crust. Rates of crumb firming varied with storage time. The possible mechanisms including prevention of amylose–lipid complexation, acceleration of dehydration from both starch and gluten, adsorption of chitosan onto the starch surface and increase of moisture migration rate from crumb to crust are proposed and analysed. Chitosan oligosaccharides and low molecular weight chitosan increase bread crumb staling rate to a much lesser extent than does middle molecular weight chitosan.     

Effect of partial gelatinization and retrogradation on the enzymatic digestion of waxy rice starch

The effect of partial gelatinization and retrogradation on in vitro enzymatic digestibility of waxy rice starch was investigated, and the relationship between the residual crystallinity and digestibility measured. An aqueous dispersion of starch (5%, dry weight basis) was partially gelatinized by heating at different temperatures (60, 65, or 70 °C for 5 min). The relative melting enthalpy values of the starch samples, based on the melting enthalpy of native starch, were 69.0, 36.7, and 8.5%, respectively. Retrograded starch samples were also prepared by storing a fully gelatinized starch paste (5% starch) at 4 °C for 2, 4, or 7 d, and the relative melting enthalpy values for the starch samples were 36.7, 67.2, and 79.9%, respectively. The partial gelatinization and retrogradation changed the enzymatic digestion behavior of the waxy rice starch samples, and the changes were significant in the initial stage of digestion. The digestion rate was reduced as the melting enthalpy increased. The amounts of slowly digestible starch (SDS) and resistant starch (RS) correlated positively with the relative melting enthalpy of the partially gelatinized or retrograded starch samples. The glycemic index (GI) estimated using an in vitro digestion test correlated negatively with the relative melting enthalpy. At similar melting enthalpy levels, the partially gelatinized starch samples were more resistant to enzymatic digestion than the retrograded starch samples, indicating that the thermal history and the crystalline morphology affected the enzymatic digestion behavior of starch.