Surface modification of PET film and fabric by oligo-chitosan treatment

Poly(ethylene terephthalate) (PET) films, comprising surfaces hydrolyzed with caustic soda solution to incorporate the functional groups of carboxylic acids, were treated with a solution containing chitosan oligomer, a cross-linking agent, and a catalyst in order to modify various surface characteristics, including hydrophilicity and anti-staticity. Chitosan oligomers were prepared by depolymerizing chitosan with sodium nitrite. The chitosan molecules were fixed to the PET film surface by the reaction between the carboxylic groups in the PET film and the amino groups of the chitosan molecules. FT-IR(ATR) spectra, surface free energies, anti-staticity and other properties were measured and interpreted in relation to the structural change that was induced in the PET films by these treatments. In addition, we investigated the effect of chitosan oligomer treatment on the handle of polyester fabrics by using Kawabata evaluation system. The hydrophilic and anti-static properties of the PET film were highly improved by alkaline hydrolysis and low-molecular-weight chitosan treatment. The handle of PET fabric was gradually hardened by chitosan treatment with increasing the concentration of chitosan.     

The effect of biodegradable organic acids on the improvement of cotton ink-jet printing and antibacterial activity

In this study, various biodegradable organic acids with varying numbers of carboxylic acid groups were incorporated into the ink formulation both in the presence and absence of sodium hypophosphite (SHP) to investigate the colour yield and antibacterial properties. Ink-jet prints on cotton fabric, which were either pretreated (industry standard practice) or non-pretreated, were analyzed to determine if there is a significant difference in their properties. Antibacterial activities and dye fixation of printed cotton fabrics were also tested. The results indicated that at optimum pH, the non-pre-treated samples printed with ink formulations containing more carboxylic acid groups in their structure (BTCA) in the absence of SHP, demonstrated higher levels of reactive dye fixation and antibacterial properties than pre-treated samples containing no biodegradable organic acid in the ink formulation. The printed cotton fabrics with ink formulation that contained BTCA without dye were characterized by ATR-FTIR and thermogravimetric analysis (TGA) and their morphology was investigated through the use of SEM to determine if cross-linking had taken place.     

Cotton Dyeing and Antibacterial Finishing Using Agricultural Waste by an Eco-friendly Process Optimized by Response Surface Methodology

In this study, Berberis vulgaris L. wood as an agricultural waste was used for dyeing and functional finishing of cotton. To facilitate the attachment of natural dye, citric acid was used to create carboxylic acid functional groups on cotton fibers. The process of crosslinking of cotton fabric with citric acid was optimized in order to obtain the maximum dyeability with the cationic natural dye. The effects of three important factors including citric acid concentration, sodium hypophosphite concentration and curing temperature on the color strength of the dyed samples with woods of barberry tree were analyzed by response surface methodology and the optimum conditions for obtaining the highest color strength was obtained. The crosslinking of citric acid on cotton fibers was confirmed by FTIR spectroscopy. The dyed sample prepared under the optimum conditions of crosslinking showed good wash and light fastness properties besides very good antibacterial activity against gram-negative and gram-positive bacteria.     

Highly Durable and Robust Superhydrophobic/Superoleophilic Cotton Fabric with Well-designed Roughness for Oil/Water Separation

Herein we report a simple and reproducible method for fabricating highly durable and robust superhydrophobic and superoleophilic cotton fabrics via simultaneous radiation-induced graft polymerization of glycidyl methacrylate and subsequent chemical modifications with aminopropyltriethoxysilane and hexamethyldisilazane. The chemical structure and the surface topography of the pristine and the modified cotton fabrics were investigated in detail by ATR-FTIR, XPS, and ²⁹Si NMR, and a grafting layer was successfully immobilized onto the surface of the cotton fabric by forming covalent bonds. Multi-dimensional surface roughness was created by combining micro-sized fibers of the cotton fabric, nanoscaled protuberances of the grafting chain, and molecular level spherical projection points of silicon methyl. The superhydrophobic cotton fabric exhibited long-term stability, ultra-high durability and robustness, and maintained its properties even after 25 wash cycles. The fabric also showed excellent water repellency with a water contact angle of 153 ° and a high efficiency of oil/water separation (98 %). The superhydrophobic/superoleophilic cotton fabric developed in the present work exhibits important potential applications in superhydrophobic textiles and oil/water separation.     

Green Approach for Multifunctionalization of Cellulose-Containing Fabrics

Development of multifunctional textile and clothing products with improved environmental profiles has been demanded both by textile industry and by consumer. Herein, dialdehyde sodium alginate (DASA) and dialdehyde carboxymethyl cellulose (DACMC) have been prepared, characterized and utilized, as an eco-friendly binding/ macromolecular crosslinking/hand building agents, in functional finishing of cellulose-containing fabrics. Fabric samples were treated with the nominated dialdehyde polysaccharide (DAPS, 10 g/l) along with the reactant resin (DMDHEU, 50 g/l), Ag- or TiO₂-NPs as active ingredients (20 g/l) and ammonium persulfate catalyst (5 g/l) using the padding method. After functional finishing, the finished fabrics demonstrated a remarkable improvement in their antibacterial efficacy, UV-blocking ability, self-cleaning capacity, and surface roughness functionality without adversely affecting fabrics resiliency. The variation in these functional properties is affected by kind of DAPS, type of added nanoparticles as well as the treated substrate. Additionally, FTIR, SEM, EDS, and durability to wash measurements for selected samples were performed. Moreover, pre-oxidation of DAPS, functionalization reactions/interactions among the nominated reactants and the textile materials were also suggested.     

Comparison between oxygen and nitrogen plasma treatment on adhesion properties and antibacterial activity of metal coated polypropylene fabrics

In this paper, an attempt was made to apply low temperature plasma treatment to improve the adhesion property of polypropylene fabrics. Oxygen and nitrogen plasmas were used for pre-functionalization of polypropylene fabrics. Then treated and untreated samples were coated with copper using direct current magnetron sputtering for 10 minutes. And the effect of oxygen and nitrogen pre-functionalization on adhesion properties between copper particles and polypropylene surface were studied. The textile properties of treated and untreated samples were evaluated by different standard testing methods in terms of both physical and chemical performances. The morphology changes of fabrics after plasma treatment were characterized by scanning electron microscopy. Fourier transform infrared spectroscopy analyses revealed chemical surface modifications occurring after the plasma treatments. Experimental results of the adhesion properties and surface properties are presented for the metal coated-polypropylene samples before and after low pressure plasma treatment, and results are compared. The adhesion properties of the activated samples are determined by abrasion and rubbing tests. The antibacterial counting test was used for determination of antibacterial efficiency of both treated and untreated samples, and durability of antibacterial properties was compared. The adhesion improvement has been related to the formation of different functional groups and changes in the topology of the surface.     

Facile Fabrication of Durable Antibacterial Cotton Fabric Realized by Thioglycolic Acid and Silver Nanoparticles

In this study, durable antibacterial cotton fabrics were prepared by a simple two-step impregnation method. Firstly, thioglycolic acid (TGA) was grafted onto cotton fabric via esterification with the hydroxyl groups of cellulose, then silver nanoparticles (Ag NPs) were immobilized on the cotton fabric surface via coordination bonds with the TGA thiol groups. As a result, the mean size of Ag NPs coating on the cotton fabric is around 74 nm, and these functionalized cotton fabrics show superior antibacterial properties and excellent laundering durability. After withstand 50 laundering cycles, the obtained cotton fabrics still showed outstanding bacterial reduction rates (BR) against both S. aureus and E. coli, and the rates are all higher than 97 %. Therefore, this method to prepare antibacterial cotton fabric shows great potential applications in socks, cosmetic, and medical textiles.     

Improving Application Performance of <Emphasis Type="Italic">in situ</Emphasis> Polymerization and Crosslinking System of Maleic Acid/Itaconic Acid for Cotton Fabric

Maleic acid (MA) and itaconic acid (IA) used as crosslinking agents for cotton fabrics are more cost-effective than the most efficient nonformaldehyde crosslinker 1,2,3,4-butanetetracarboxylic acid (BTCA), but poor stability of finishing bath and fabric yellowing are the main disadvantage of MA/IA in situ polymerization and crosslinking system. In this research, the application performance improvement of MA/IA crosslinking system for cotton fabrics was studied. Replacement of the widely used sodium hypophosphite (SHP) with potassium hypophosphite (PHP) as catalyst allowed for obtaining a stable finishing bath under ambient temperature and led to improved final durable press (DP) performance of the treated fabrics. The influences of PHP concentration, curing temperature, and curing time on the performance of finished fabrics were investigated. Cotton fabrics treated by MA/IA/PHP crosslinking system exhibited comparable DP performance and laundering durability to that finished with BTCA. To address the fabric yellowing problem, the residual MA and IA attached on the treated fabrics by single-ended ester linkage was determined by HPLC. The data indicated that the degree of fabric yellowing was linearly related to the unpolymerized carboxylic acid MA and IA concentration on the treated fabrics. Several approaches were explored to improve the whiteness of MA/IA/PHP crosslinked fabrics. It was found that steam drying with 30-50 % humidity could effectively improve fabric whiteness. The findings of this study have significant implications for better application of unsaturated polycarboxylic acids in crosslinking of cellulose.     

Synthesis and evaluation of a series of novel monoazo disperse dyes derived from N-carboxylic acid-1,8-naphthalimide on poly(ethylene terphthalate)

A series of novel monoazo disperse dyes based on N-carboxylic acid-1,8-naphthalimides have been synthesized via 4-(4-amino-1,8-naphthalimido) butanoic acid as diazo components and various couplers. The synthesized dyes were characterized with elemental analysis, differential scanning colorimetry, Fourier transform infrared spectroscopy, proton nuclear magnetic resonance, and UV-visible spectroscopic techniques. The molar extinction coefficient, wavelength maxima, and solvatochromism effect were obtained using chloroform, acetone, and N,N-dimethyl formamide as solvent. The results showed that the synthesized dyes had molar extinction coefficient of 20908 to 38939 l mol⁻¹ cm⁻¹, wavelength maxima of 409–549 nm, and positive solvatochromism by changing solvent from chloroform to N,N-dimethyl formamide. The synthesized dyes were applied on poly(ethylene terephthalate) using high temperature method. Dyes 1 and 2 showed high build-up properties on poly(ethylene terephthalate), whereas dyes 3 and 4 offered medium build-up. All the dyes offered excellent heat fastness, good wash and rubbing fastnesses on poly(ethylene terephthalate) fabrics. The hydrolysis of the synthesized dyes in alkali media indicated that the presence of a carboxylic acid group within the dye molecules provides alkali-clearable potential.     

Synthesis of polypropylene carbonate polyol-based waterborne polyurethane modified with polysiloxane and its film properties

Waterborne polyurethane (WPU) prepolymer was synthesized using polypropylene carbonate polyol as the soft segment, dimethylolpropionic acid as a hydrophilic chain extender and isophorone diisocyanate. The prepolymer was modified with aminoethyl aminopropyl dimethicon (AEAPS) to prepare a series of WPU emulsions and films. The structures and the films properties of the WPUs were characterized by Fourier transform infrared spectrometry, gel permeation chromatography, atomic force microscopy, X-ray diffraction, thermogravimetric analysis, dynamic thermomechanical analysis, X-ray photoelectron spectroscopy, water contact angles and water absorption. It was found that pure polypropylene carbonate WPU had a wide molecular weight distribution and its microphase separation was not apparent between its hard and soft segments. The WPU also had a high glass transition temperature (24.5 °C) and its film had a high damping property (tan δ>0.40) from 12 °C to 42 °C. Modification with polysiloxane had enlarged the molecular weight, narrowed the molecular weight distribution and resulted in the microphase separation between the hard and soft segments of WPUs, and this amplified the damping temperature of the WPU films. Along with the increasing utilization of polysiloxane the thermolysis, water resistance and water contact angles of WPU films were improved while the orientation of their structure regularity declined.     

An Eco-Friendly Multifunctional Nano-Finishing of Cellulose/Wool Blends

A new approach for an eco-friendly multi-functionalization of cotton/wool (C/W) and viscose/wool (V/W) blended fabrics was investigated. In this study, Ag-nanoparticle (Ag-NP) and/or ZnO-nanoparticle (ZnO-NP) functional agents were incorporated into the finishing bath along with citric acid (CA) or succinic acid (SA) as ester-crosslinking or esterifying agent, and sodium hypophosphite catalyst using the padding technique. The obtained results indicated that the extent of multi-functionalization expressed as antibacterial activity, UV-blocking functionality and wrinkle recovery ability were determined by kind of nanomaterial, nature of carboxylic acid, i.e., bi- or tri-functional and type of substrate. The results also demonstrated that blended fabrics finished with Ag-NP/ZnO-NP/CA/SHP nano-finishing formulation exhibited outstanding durable multi-functional properties even after 10 washing cycles. In addition, the change in surface morphology and the existence of Ag and/or Zn onto the selected V/W fabric surfaces have been confirmed by SEM and EDX analysis respectively.     

Electrical properties of graphene/waterborne polyurethane composite films

Graphene is classified as a carbon-based material. Structurally, graphene is made up of carbon-based two-dimensional atomic crystals and a one atom thick planar sheet of sp²-bonded carbon atoms. This sort of arrangement in graphene makes it a unique material with exceptional mechanical, physicochemical, thermal, electrical, optical, and biomedical properties. Methods for graphene-based fabric production mainly use graphene-based materials such as graphene (G), graphene oxide (GO), and reduced graphene oxide (rGO) coated on fabric or yarn. Waterborne polyurethane (WPU) is one of the most rapidly developing and active branches of polyurethane chemistry. More and more attention is being paid to graphene-coated fabrics owing to their low temperature flexibility, the presence of zero or very few VOCs (volatile organic compounds), water resistance, pH stability, superior solvent resistance, excellent weathering resistance, and desirable chemical and mechanical properties. It is used as a coating agent or adhesive for fibers, textiles, and leather. Also, graphene-containing materials have been used to enhance the properties of WPU. In this study, graphene/WPU composite solution and film was prepared to conduct basic research for developing electrical heating textiles which is not harmful to the human body, flexible and excellent in electrical properties. Graphene/WPU composite solutions were prepared with a graphene content of 0, 2, 4, 8, and 16 wt%, and graphene/WPU film was prepared with solution casting method. The graphene contents were analyzed for their surface morphology, electrical properties, and electrical heating properties.     

<Emphasis Type="Italic">In situ</Emphasis> deposition of silver nanoparticles on the cotton fabrics

A novel method was developed to prepare the antibacterial cotton fabrics through in situ deposition of silver nanoparticles on the cotton fabrics by the reduction of Ag⁺ without any reductant and dispersant. The data showed that by immersing the cotton fabrics in 160 mM AgNO₃ solution at 90 °C, the amount of silver nanoparticles was increased from 0.6890 to 1.3561 mg per gram of fabrics with the increase of reaction time from 10 to 50 min. The obtained cotton fabrics showed excellent antibacterial activity and laundering durability, in which the bacterial reduction was still 98.5 and 94.3 % to Escherichia coli and Staphylococcus aureus, respectively, even after the fabrics were washed for 20 cycles. Thus, this facile in stitu reduction method without any other reducers or stabilizers may bring a promising and green strategy to produce functional cotton fabrics.     

Application of MCT-βCD to Modify Cellulose/Wool Blended Fabrics for Upgrading Their Reactive Printability and Antibacterial Functionality

Pre-loading of monochlorotriazinyl β-Cyclodextrin (MCT-βCD) onto/within viscose/wool (V/W) and cotton/wool (C/W) blended fabrics provide hosting cavities that can form host-guest inclusion complexes with reactive dyes in postprinting as well as with triclosan derivative or silver nanoparticles/hyperbranched polyamide-amine (AgNPs/HBPAA) composite in subsequent final antibacterial finishing step. Coloration properties, antibacterial activity against (S. aureus) and (E. coli) pathogenic bacteria, durability of the obtained products, according to the above mentioned route, to wash, surface morphology and composition of selected samples were investigated. Results obtained signify that premodification of the nominated substrates with MCT-βCD (10 g/l), followed by reactive printing with mono-or bifunctional reactive dye (20 g/l), and subsequent post-finishing with triclosan derivative or AgNPs/HBPAA composite (15 g/l each) is an efficient treatments sequence for attaining reactive prints with significant antibacterial efficacy and noticeable durability to wash. Surface depositions of selected active ingredients were also confirmed using SEM and EDX analysis.     

Characteristics of Electrical Heating Elements Coated with Graphene Nanocomposite on Polyester Fabric: Effect of Different Graphene Contents and Annealing Temperatures

This paper reports the fabrication of electrical heating elements based on the graphene/waterborne polyurethane (WPU) composite coated on polyester fabric with toughness like that of artificial leather. Samples were prepared with 0, 4, 8, and 16 wt% of graphene by using the knife edge method, and then, the samples were annealed from 100 oC to 160 °C. The graphene content had a large effect on the electrical and electrical heating properties. The surface resistivity was decreased by approximately 6 orders of magnitude with an increase from 0 wt% to 16 wt% graphene/WPU composite fabric. The electric heating properties were also improved, as indicated by the percolation threshold. Samples with various graphene contents were annealed, and it was found that the electrical and electrical heating properties were improved, and the most enhanced properties were obtained when the samples were annealed at 120 °C. The initial modulus and tensile strength were increased in comparison with those of 0 wt% and 16 wt% graphene/WPU composite coated on fabrics, but the elongation at break value was slightly decreased with an increasing graphene content. When the samples were annealed, initial modulus and tensile strength of samples were improved at 120 °C and 140 °C, and they were slightly decreased at 160 °C. However, the elongation at break showed an opposite tendency to the tensile strength. With the increase in content of graphene and annealing at 120 °C and 140 °C, the samples were more stiff and tough, and at 160 °C, the samples were softer. Therefore, graphene/WPU composite coated on polyester fabric by use of the annealing process may have applications in electrical heating elements due to its excellent heating performance and toughness like that of artificial leather.     

Antistatic effect of atmospheric pressure glow discharge cold plasma treatment on textile substrates

Hydrophobic synthetic textile substrates, nylon and polyester fabrics, were continuously treated in an atmospheric-pressure-glow-discharge-cold-plasma reactor using He and air. The samples were evaluated for antistatic properties by measuring the static charge build-up and half charge decay time. The 60 sec air-plasma treated nylon fabric produced only 1.53 kV of charge and showed a significantly smaller half decay time of 0.63 sec compared to static voltage of 2.76 kV and a half decay time of 8.9 sec in the untreated nylon fabric. In comparison, the He plasma treated nylon fabrics showed relatively less improvement by producing static charge built-up of 2.12 kV and half charge decay time of 1.1 sec. Similar improvements were obtained for polyester (PET) fabrics as well. The treated samples showed good antistatic properties even after five laundry wash cycles. The surface characteristics of the samples were investigated using SEM, AFM, and ATR-FTIR. The results revealed that the improvement on antistatic properties are attributable to increase in the surface energy of the fabrics due to the formation of hydrophilic groups and increase in the surface area due to the formation of nano-sized horizontal and vertical channels on the fibre surface. The study suggests that plasma treatment may be used for imparting effective antistatic finish on otherwise hydrophobic substrates.     

Effects of NCO/OH ratios and polyols during polymerization of water-based polyurethanes on polyurethane modified polylactide fabrics

Polylactides (PLAs) are a type of environmental friendly material. PLA fabrics feature excellent performance in terms of texture, comfort, curling effect, crystallinity, and transparency. However, because of its aliphatic polyester structure, PLA is relatively fragile as compared with the commercially available products like PET or Nylon. This study adopted water-based polyurethane (PU) to modify the surface of PLA fabrics, thereby enhancing the fabrics’ mechanical properties. Various polyols such as polytetrahydrofuran (PTMG), polycaprolactone diol (PCL), and polycarbonates diol (PC) were used and various NCO/OH molar ratios were designed in this study. As the PLA fabric was processed by dipping in various PU dispersions, it was found that the breaking strength of the fabric was increased, while its elongation at breakage decreased. Particularly, the breaking strength of the fabric modified by PUD50PC containing 50 weight percent of PC and two other polyols was the most prominent showing an 80 % increase in strength. Furthermore, the abrasion resistance of the PUD50PC-modified PLA fabric showed a roughly 6 times increase as compared to the plain PLA fabric. SEM images also reveal that after processing with water-based PU, the PLA fibers are bonded tightly with the water-based PU molecules to increase the breaking strength of the PLA fabrics.     

Thrombin immobilization to enzymatic modified PET and PAN fabrics and their applications

Enzymatic modification of synthetic materials has immense potential both of the functionalization of polymeric materials, such as poly(acrylonitrile) or polyesters, and the production of polymers for special applications, such as medical devices and enzyme immobilization. In this study, poly(ethyleneterephtalate) and poly(acrylonitrile) fabrics were modified with commercial laccase and nitrilase, respectively. Contact angles of enzymatic modified and unmodified fabrics were measured and it was found contact angles of enzymatic modified fabrics were less than those of unmodified fabrics. Attenuated-Total-Reflection-Fourier-Transform infrared spectroscopy showed that carboxylic acid groups occurred on fabrics after enzymatic modifications. Surfaces of modified and unmodified fabrics were investigated using scanning electron microscopy. Surfaces of unmodified fabrics were smooth but surfaces of modified fabrics were rugged and cracked. Thrombin was immobilized in modified fabrics by using 1-Ethyl-3-(3-dimetylaminopropyl)-carbodiimide. Optimization studies were also performed for the immobilization of thrombin. After prepared material was tested to stop bleeding in vitro conditions and it was found that thrombin immobilized poly(ethyleneterephtalate) and poly(acrylonitrile) fabrics had a reduced recalcification time to 51 % and 89 %, respectively. Thrombin immobilized poly(ethyleneterephtalate) fabric was also tested in in vivo conditions by using Cavia porcellus and it was observed that this material caused bleeding to stop at a ratio of 24.6 %. The results were statistically significant.     

Optimization of enzymatic treatment of polyamide fabrics by bromelain

In this study, we investigated the effects of enzymatic hydrolysis on polyamide fabrics by using bromelain as an enzyme. The hydrolytic activity of bromelain was evaluated on the basis of the number of carboxylic groups formed on the surface of the polyamide fabrics, and it was measured using the reactive dye absorbance. In addition, 2,4,6-trinitrobenzenesulfonic acid was added as an indicator to measure the number of amino groups released into the treatment liquid by the changes in color of the liquid. The optimum treatment conditions were bromelain pH of 6.0, treatment time of 120 min, temperature of 50 °C, concentration of 10 % (owf), and L-cysteine concentration of 70 mM. The weight loss in the fabric after treatment with bromelain facilitated by L-cysteine significantly improved; however, the tensile strengths of the polyamide fabrics did not show any differences. Bromelain hydrolysis of the polyamide fabrics thus improved hydrophilicity without damaging the fabrics’ strength.     

Thrombin immobilization to Poly(Methacrylicacid) graft polymerized PET and PAN fabrics

Poly(ethylene terephthalate) and poly(acrylonitrile) fabrics are the most produced synthetic fabrics in the world. Their production and usage increase at medical textile. There is no functional group in their structure for enzyme immobilization. Hence, they are not inclined to react. However, functional groups could be added to their structure using graft polymerization. In this study, methacrylic acid was graft polymerized to poly(ethylene terephthalate) and poly(acylonitrile) fabrics. Characterization of modified fabrics was carried out and thrombin was immobilized to poly(methacrylic acid) graft polymerized poly(ethylene terephthalate) and poly(acylonitrile) fabrics using 1-Ethyl-3-(3-dimetylaminopropyl)-carbodiimide. Optimization studies were also performed for the immobilization of thrombin. Thrombin immobilized poly(methacrylic acid) graft polymerized poly(ethylene terephtalate) and poly(acrylonitrile) fabrics were reduced recalcification time 30 % and 25 %, respectively. It is the first time, an enzyme was immobilized to fabric and its in vitro applications were performed. Thrombin has not been immobilized to synthetic fabric, yet.