Dyeing behavior of laser-treated polyester

Polyester fabric was pre-treated with laser, followed by dyeing. The experimental results revealed that the rate of dyeing was greatly increased but the final percentage of dye exhaustion at equilibrium did not show any significant change. Based on the thermodynamic parameter of dyeing, it was concluded that laser treatment could provide the possibility of developing a low temperature dyeing process. Morphological and thermal studies revealed that obvious surface structure changes occurred. In the morphological analysis, ripple-like structure was found after laser treatment. This ripple-like structure may have captured more dye particles which could improve the dyeing behavior of polyester fibre. On the other hand, thermal analysis result revealed that the surface of polyester becomes highly amorphous on laser treatment, due to ablation. Meanwhile, XPS analysis showed that hydrophilic functional groups were introduced on to the laser-treated polyester fibre surface. As a result, surface physical and chemical changes induced by laser affect the dyeing behavior of polyester fibre. However, the laser treatment could not impart any adverse effect on color fastness to crocking and washing.     

An investigation in structural parameters of needle-punched nonwoven fabrics on their thermal insulation property

The thermal characteristics of hollow polyester fibers were compared with solid polyester fibers in order to study their processing behavior and performance characteristics. The effects of different processing and structural properties including fiber diameter, bulk density of layer, and surface pressure on layers of needle-punched nonwoven fabrics with hollow fibers on thermal resistance properties were also investigated. The results show that hollow fibers have a higher thermal resistance in comparison with solid ones. This is a consequence of air trapping inside the fibers, higher bulkiness, and higher surface area of hollow fibers. Furthermore, thermal resistance of microfibers is better than those of macrofibers in both hollow and solid fibers. The thermal resistance of nonwoven subjected to this study, have an inverted-U-shaped pattern versus the bulk density of the fabric. The results also showed that thermal resistance of needle-punched nonwoven fabrics can be affected by the range of heater temperature during the test, however considerably can be affected by fabric thickness as a main structural property of nonwoven fabrics.     

Surface pretreatment of polyester fabric for ink jet printing with radio frequency O2 plasma

Plasma treatment of textiles is becoming more and more popular as a surface modification technique. It not only changes the outermost layer of a material without interfering with the bulk properties but also offers the advantage of greater chemical flexibility to obtain multifunctional textiles. Inkjet printing is becoming increasingly important and popular for the printing of textiles. When polyester fabric is inkjet printed with pigment-based inks, the printed patterns have poor color yield and easily bleeding. As a result, the fabric requires pretreatment prior to the stage of ink-jet printing. In the present study the polyester fabric was printed with magenta pigment ink after radio frequency O₂ plasma surface-treatment. At such condition, polyester fabric could obtain the effects of features with enhanced color yield and excellent pattern sharpness. The results showed that there were better patterns when the polyester fabric was treated for 9 min at a working pressure of 40 Pa and a working power 80 W. SEM images indicated that radio frequency oxygen plasma induced modifications to the surface of polyester fabric with more micro pits. Water absorption time measurement showed that the hydrophilicity of polyester fabric was remarkably improved after treatment. Anti-bleeding performance of the fabric was improved greatly, too. Therefore, radio frequency O₂ plasma treatment with the ink-jet printing technique could improve the final printed properties of polyester fabric.     

A study of physical modification on grey cotton by laser irradiation

The surface morphology of the CO₂ laser treated grey cotton fabrics was studied which showed a characteristics sponge-like structure on cotton fibres after treating with CO₂ laser irradiation. The laser treatment parameters ranging from 100 to 150 pixel time and 40 to 70 dot per inch (dpi) were irradiated on the grey cotton fabrics directly and the degree of physical modifications, such as surface morphology, wettability and fabric strength, were changed accordingly with various laser treatment parameters. The surface morphology, wettability and tensile strength of cotton fibre treating with laser were evaluated using different instruments, such as Scanning Electron Microscope (SEM), contact angle meter and tensile strength machine. In spite of creating a sponge-like structure on fibre surface after treating with laser, the wettability of the samples was highly improved but the tensile strength was decreased.     

Tunable functional properties on polyester fabric using simultaneous green reduction of graphene oxide and silver nitrate

Here, a novel method is introduced to create tunable properties on the polyester fabric through diverse chemical modifications. The polyester fabric was primarily modified with NaOH or ethylenediamine to enhance the surface activity. This will produce diverse chemical groups on the polyester fabric surface including carboxylate, hydroxyl and amine groups. The fabric was treated with grahene oxide through exhaustion method. The silver nitrate was then added and simultaneously reduced with grapheme oxide using ascorbic acid and ammonia to produce reduced graphen oxide/silver nanocomposites (rGO/Ag) on the fabric surface. The synthesized nanocomposites were characterized by TEM and Raman spectra. The presence and uniform distribution of the nanocomposites on the fabric surface was also confirmed by SEM images and EDX patterns. The electrical resistivity was varied on the raw and modified polyester fabric due to the diverse formation of the graphene nanosheets network on the fabric surface. More Ag particles were formed on the surface of the alkali hydrolyzed polyester whereas more graphene nanosheets deposited on the aminolyzed polyester fabric. Also the hydrolyzed polyester fabric exhibited higher antibacterial properties with the lowest silver nitrate in the processing solution. The aminolyzed fabric showed a lower electrical resistance than the hydrolyzed and raw fabrics with the same amount of GO in the procedure bath. The aminolyzed polyester fabric indicated higher affinity towards GO produced higher antibacterial properties before reduction and without silver nitrate however lower electrical resistance obtained after reduction comparing with other samples.     

Development of mathematical models and estimation for the mechanical properties of organic fiber reinforced polyester composites

Organic fiber from animal waste was used for the development of environmentally friendly animal fiber based polyester composites using cow hair. The cow hair fibers were cut into 10 mm lengths to produce the needed short fiber for random dispersion in the matrix. Before use, some of the fibers were treated with sodium hydroxide for fiber surface modification while some were left as untreated. Composites were developed using predetermined proportions of the fibers in an open mould production process. Samples were formed into tensile and flexural shape in their respective moulds and were stripped off the moulds after curing while further curing was ensured for 27 days before testing. Tensile and flexural properties of the cow hair fiber reinforced polyester composites were evaluated from which it was discovered that the untreated fiber reinforced composites possess better enhancement of mechanical properties compared to the treated fiber reinforced composites and the unreinforced polyester material. Mathematical models for the tensile and flexural properties were developed using statistical packages and estimation using developed software. The developed models revealed high degree of correlation between the experimental values and the predicted values. This denotes that the models can be used to predict the mechanical properties of cow hair reinforced polyester composites for various reinforcement contents.     

Surface properties and locations of gluten proteins and lipids revealed using confocal scanning laser microscopy in bread dough

Surface properties of gluten proteins were measured in a dilation test and in compression and expansion tests. The results showed that monomeric gliadin was highly surface active, but polymer glutenin had almost no surface activity. The locations of those proteins in bread dough were investigated using confocal scanning laser microscopy and compared with polar and nonpolar lipids. Added gluten proteins participated in the formation of the film or the matrix, surrounding and separating individual gas cells in bread dough. Gliadin was found in the bulk of dough and gas ‘cell walls’. Glutenin was found only in the bulk dough. Polar lipids were present in the protein matrix and in gas ‘cell walls’, as well as at the surface of some particles, which appeared to be starch granules. However, nonpolar lipid mainly occurred on the surface of particles, which may be starch granules and small lipid droplets. It is suggested that the locations of gluten proteins in bread dough depends on their surface properties. Polar lipid participates the formation of gluten protein matrix and gas ‘cell walls’. Nonpolar lipids may have an effect on the rheological properties by associating with starch granule surfaces and may form lipid droplets.     

Effect of fabric sound and touch on human subjective sensation

In order to investigate the relationship between subjective sensation for fabric sound and touch and the objective measurements, eight different apparel fabrics were selected as specimens. Sound parameters of fabrics including level pressure of total sound (LPT), level range (ΔL), and frequency differences (Δf) and mechanical properties by Kawabata Evaluation System (KES) were obtained. For subjective evaluation, seven aspects of the sound (softness, loudness, pleasantness, sharpness, clearness, roughness, and highness) and eight of the touch (hardness, smoothness, fineness, coolness, pliability, crispness, heaviness, and thickness) were rated using semantic differential scale. Polyester ultrasuede was evaluated to sound softer and more pleasant while polyester taffeta to sound louder and rougher than any other fabrics. Wool fabrics such as worsted and woolen showed similar sensation for sound but differed in some touch sensation in that woolen was coarsest, heaviest, and thickest in touch. In the prediction model for sound sensation, LPT affected postively subjective roughness and highness as well as loudness, whileΔL was found as a parameter related positively with softness and pleasantness. Touch sensation was explained by some of mechanical properties such as surface, compressional, shear, and bending properties implying that a touch sensation could be expressed by a variety of properties.     

Evaluation of the Electromagnetic Shielding Effectiveness of Carbon-Based Screen Printed Polyester Fabrics

Electromagnetic shielding has a very emerging role in the textile applications. Screen-printing is a well-known, easy and cost effective process for textile printing. In this study, carbon black and graphite particles were used to impart electromagnetic shielding property to polyester fabric by screen printing technique. To this aim, printing pastes containing carbon materials were prepared with different binder concentrations. The electrical resistance, surface morphology, color coordinates and washing fastness properties of screen printed polyester fabrics were investigated. The washing durability of electromagnetic shielding effectiveness of carbon based printed fabrics as a function of binder concentration have also been studied. Electromagnetic shielding effectiveness was evaluated in the frequency ranges between 15-3000 MHz. The results showed that the electromagnetic shielding properties of fabric were affected by increased binder concentration. The most durable electromagnetic shielding effectiveness after washing process was obtained at highest binder concentration. The surface morphologies and color difference values of printed fabrics after washing process also provided a positive contribution.     

Effects of electron-beam irradiation crosslinking on PA6 fibers

Irradiation crosslinking of PA6 fibers with and without the presence of triallyl cyanurate (TAC) was investigated. The dose for incipient gel formation was 500 kGy for pristine PA6 fibers and it decreased to 12 kGy when 5 % TAC was incorporated. Changes in structure and properties of irradiated PA6 fibers were analyzed by X-ray diffraction, infrared spectroscopy and thermal gravimetric analysis. Irradiation crosslinking improved the anti-dripping properties of PA6 fibers effectively. Irradiated samples showed an increase of the breaking strength and then a decrease at further doses due to radiolysis effect, the elongation at break decreased during the irradiation process. Irradiation crosslinking had not changed the crystal form and crystallinity decreased first and then increased to some extent. DSC measurement reported that the melting temperature decreased with increasing the dose. The thermal stability decreased after irradiation whereas the amount of nonvolatile residue at 600 °C increased as the irradiation dosage increased. The infrared spectra of irradiated samples were identical with the unirradiated, no new bands were observed.XPS analysis showed that the number of C-C band increased after irradiation which proves that branching and crosslinking has occurred.     

Antistatic effect of atmospheric pressure glow discharge cold plasma treatment on textile substrates

Hydrophobic synthetic textile substrates, nylon and polyester fabrics, were continuously treated in an atmospheric-pressure-glow-discharge-cold-plasma reactor using He and air. The samples were evaluated for antistatic properties by measuring the static charge build-up and half charge decay time. The 60 sec air-plasma treated nylon fabric produced only 1.53 kV of charge and showed a significantly smaller half decay time of 0.63 sec compared to static voltage of 2.76 kV and a half decay time of 8.9 sec in the untreated nylon fabric. In comparison, the He plasma treated nylon fabrics showed relatively less improvement by producing static charge built-up of 2.12 kV and half charge decay time of 1.1 sec. Similar improvements were obtained for polyester (PET) fabrics as well. The treated samples showed good antistatic properties even after five laundry wash cycles. The surface characteristics of the samples were investigated using SEM, AFM, and ATR-FTIR. The results revealed that the improvement on antistatic properties are attributable to increase in the surface energy of the fabrics due to the formation of hydrophilic groups and increase in the surface area due to the formation of nano-sized horizontal and vertical channels on the fibre surface. The study suggests that plasma treatment may be used for imparting effective antistatic finish on otherwise hydrophobic substrates.     

The effects of UV irradiation exposure on the structure and properties of polypropylene/ZnO nanocamposite fibers

Unfilled polypropylene and polyropylene/ZnO nanocomposite fibers were produced using a melt spinning apparatus; then the fibers were exposed to UV irradiation. The structure and properties of the fibers were examined using scanning electron microscopy, tensile measurements, wide angle X-ray diffraction (WAXD), Fourier transform infrared (FTIR) spectroscopy, birefringence measurements and differential scanning calorimetry (DSC). Following 150 hours of exposure to UV irradiation, some transverse cracks on the surface of unfilled polypropylene fibers were observed. It was observed that both carbonyl and hydroperoxide indexes, which are the criteria for the detection of UV degradation of the fibers, were increased due to the increase in the UV irradiation exposure time and the increase in these indexes was smaller for nanocomposite fibers than those of unfilled Polypropylene fibers. It was also observed that crystallinity, crystallite size and total molecular orientation of UV irradiated nanocomposite fibers were increased in comparison with non-irradiated nanocomposite fibers. It was also found that the extent of increase in molecular orientation of the fibers was higher comparing to that for the nanocomposite fibers due to the UV irradiation exposure for the unfilled polypropylene fibers. Tensile properties of both unfilled and nanocomposite fibers were decreased after UV irradiation; this reduction correlated with the extent of the increase in molecular degradation of the fibers, as determined by measuring carbonyl and hydroperoxide indexes.     

Sound absorption and viscoelastic property of acoustical automotive nonwovens and their plasma treatment

Sound absorption property, viscoelastic property and the effect of plasma treatment of four automotive nonwoven fabrics on these properties are discussed in this research paper. Needle-punched fabrics used for vehicle headliner include 2 polyester fabrics made of hollow polyester fibers or solid polyester fibers, and 2 polypropylene-composite cellulose fabrics made of jute fibers or kenaf fibers, manufactured with the same web structure of apparent fabric density and fabric thickness. Hollow polyester fiber fabric has the highest sound absorption and the highest loss factor, the second highest is jute fiber fabric. The viscoelastic property is found to be related to the sound absorption property of fabric. The plasma treatment on nonwoven fabrics changes their sound absorption and viscoelastic property as well as their fabric weight and pore size. Hollow polyester fabric shows the increased sound absorption and viscoelastic property after the treatment with the increased pore sizes, while regular polyester fabric displays insignificant changes. The cellulose fabrics are more affected by plasma treatment compared to the polyester fabrics in terms of fabric weight loss and pore size, and jute fabric is more affected than kenaf fabric due to fiber weakness. The jute fabric demonstrates the decreased sound absorption and viscoelastic property, while kenaf fabric shows the increased sound absorption with the unchanged viscoelastic property after the treatment.     

The effect of fabric balance and fabric cover on surface roughness of polyester fabrics

The effects of fabric balance and fabric cover on surface roughness values of textured polyester woven fabrics with different constructional parameters were investigated. The warp yarn properties (type, count and warp density) were kept constant while the effect of variation in weft yarn density and weave pattern were studied. Measurements were conducted on pre-treated white fabric samples and the results assessed in relation to their constructional properties. A general overview of the results showed that surface roughness values of polyester fabrics affected by fabric balance and fabric cover and the effects were related to fabric thickness, yarn densities, yarn crimp, positioning of yarns in fabric structure. A change in weave pattern from sateen to plain increased the fabric balance and fabric cover, but decreased the surface roughness. Similarly, an increase in weft density increased the fabric balance and fabric cover, but decreased surface roughness. In order to produce fabrics with smooth surface properties yarn density should be increased, yarn float lengths decreased, cover of fabrics increased and fabric balance improved.     

Simultaneous synthesis of nano ZnO and surface modification of polyester fabric

In this study, synthesis of zinc oxide nanoparticles was carried out along with the hydrolysis of polyester fabric using sodium hydroxide to increase the surface activity and enhance the nanoparticles adsorption. The polyester fabrics were treated with zinc acetate and sodium hydroxide at different bath conditions, ultrasound and stirrer, resulting in formation of ZnO nanospheres and ZnO nanorods. The presence of zinc oxide with different shapes on the surface of the polyester fabrics was confirmed by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Also, the X-ray diffraction patterns established the composition of wurtzite structure of zinc oxide. The self-cleaning property of treated polyester fabrics was evaluated through discoloring dye stain under sunlight irradiation. The antibacterial activities of the samples against two common pathogenic bacteria including Escherichia coli and Staphylococcus aureus were also assessed. The results indicated that the photocatalytic and antibacterial activities of the ultrasound treated polyester fabrics were superior compared to the stirrer treated samples.     

Analysis and in-plane shear characterization of polyester plain fabric by yarn pull-out method

The aim of this study was to determine the in-plane shear properties of polyester fabric by the pull-out method and analytical relations were developed to calculate the shearing properties. After the yarn in the fabric was pulled from the top ravel region before the start of the crimp extension stage, it was found that fabric shear strength and rigidity increased when the number of pulled ends increased. In addition, when the fabric width and length increased, fabric shear strength and rigidity increased. On the other hand, the shear strength and rigidity values in untreated fabric were high compared to that of treated fabric due to the fabric treatments by softening agent. It was observed that fabric sample dimensions and the number of pull-out ends as well as the fabric treatments influenced fabric shear strength and rigidity. Also, the shear jamming angles were found to be based on the number of pulled ends. Fabric local shearing properties could be identified by pulling the yarn ends in various regions of the fabric. This could be important for the handling of the fabric during formation. The results generated from this study showed that polyester fabric shear could be measured by the yarn pull-out test.     

Disperse inkjet inks with a new antibacterial agent as additive: Properties and application to polyester and polyamide fibres

Two water based disperse inkjet inks for polyester textile printing with antibacterial properties were prepared. The antibacterial activity was due to the presence of polyhexamethylene bisguanidine (PHMBG). The surface tension, pH, viscosity and conductivity of all inks formulations were monitored over a period of time for the evaluation of ink stability and suitability. The inks were used for application on polyester and polyamide samples by exhaustion (dyeing) and wash, light fastness and colour measurements were made on the dyed samples. The optimum application level required to give long lasting antimicrobial protection was determined by carrying out a series of antimicrobial testing.     

Application of silver nanoparticles to industrial sewing threads: Effects on physico-functional properties & seam efficiency

In this study, the role and impact of silver nanoparticles on industrial sewing threads have been investigated. Study of nanocoating on industrial sewing threads may be useful especially in the areas where skin comes in contact with the garments where anti-bacterial properties may be very useful. Silver particles are considered to have excellent anti bacterial properties. To understand the impact on sewability, investigation was focused to changes at the structural level, changes in physical and surface properties, tensile properties and anti-microbial properties of the nanotreated sewing threads. The structure and morphology of the silver nanoparticles on the sewing threads was observed by scanning electron microscopy (SEM) and quantitatively confirmed by fourier transform infrared spectroscopy (FT-IR). A number of experimental methods and mathematical formulae were used to test individual threads. Custom designed fixtures were used for the study. All the results have been statistically analyzed and found to be significant. The effect of silver nanoparticles on physical properties, functional properties and seam efficiency was illustrated. The difference of the impact of silver nanoparticles on cotton and polyester sewing threads has been compared. It was found that silver nanotreatment leads to a significant reduction of tensile strength. The warp-way seam strength increased where as weft-way seam strength decreased due to damage of yarn. Deformation properties of the threads are not influenced significantly by nanotreatment. The nanotreatment of threads improves its frictional properties significantly. The threads also acquire effective anti-microbial properties with silver nanotreatment. Study of the impact of nanotreatment on the properties of cotton and polyester samples showed a bigger impact on cotton samples than polyester samples. The effect was durable even after several laundering treatments.     

Application of PU-sealing into Cu/Ni electroless plated polyester fabrics for e-textiles

Electroless metal plated fabrics are favorable to be used as e-textiles due to the excellent conductivity and peculiar properties of textiles such as flexibility. But, the electrical durability is not enough to be used as e-textiles. Therefore, we applied polyurethane(PU)-sealing (single-sealing vs. double-sealing) onto the electroless metal plated polyester fabrics (Ripstop vs. Mesh) to reinforce the electrical durability. We investigated the changes of electrical properties of the PU-sealed metal plated fabrics after laundering by a multi-meter, examined the surface changes using scanning electron microscope, and checked the metal existence using energy dispersive X-ray spectroscopy. And, we finally proved the possibility of the fabric strips as transmission lines by alternating conventional earphone lines. PU double-sealing showed higher performance on Ripstop polyester fabrics even after being laundered 10 times, which was almost the same as Cu-based typical conductive lines did.     

Preparation of inorganic silica nanofibers containing silver nanoparticles

Silica nanofibers containing silver nanoparticles were successfully prepared using sol-gel chemistry and electro-spinning technique. Solution of tetraethly orthosilicate in ethanol containing silver nitrate was aged to have sufficient viscosity and electrospun to form nanofibers. Upon thermal treatment, the gelation reaction between silanols was completed in the prepared silica nanofibers, and at the same time, silver ions in the nanofiber changed to metallic silver or silver oxides. The reduction of silver ions could be also achieved by UV irradiation, and the generated silver nanoparticles were present preferentially on the surface of the silica nanofibers. On testing release behavior of silver ions, it was found that most of silver remained in the silica nanofiber. The silica nanofibers containing silver nanoparticles exhibited excellent antibacterial and deodorant properties.