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1.
Reducing corn steep time by adding lactic acid instead of relying on in situ fermentation was studied. Corn at two initial moisture levels (15 and 20%) was steeped for 18 hr in a countercurrent steep system. The initial SO2 target concentration in steepwater was 2,000 or 3,000 ppm, while the initial lactic acid concentration in steepwater was 0, 0.28, or 0.55%. Adding lactic acid under all steeping conditions decreased steepwater pH, accelerated SO2 absorption, and increased the amount of solids released from corn. Adding lactic acid during steeping also increased the first grind slurry density and made germ skimming easier than when no lactic acid was added. Starch yields for the hybrid used in this study under all steep conditions were comparable to those from 24‐hr steeping, except when steeping corn with an initial moisture content of 15% in ≈2,000 ppm of SO2 alone. For the 20% moisture corn, adding lactic acid to fresh steepwater significantly improved the starch yield at ≈2,000 ppm of SO2 for 18‐hr steeping. At ≈3,000 ppm of SO2, adding lactic acid did not increase the starch yield for the hybrid used. The protein content in starch was significantly lower when lactic acid was added. Pasting properties of starch were not affected by adding lactic acid. The hybrid used in this study had an initial moisture content of 20% and could be wet‐milled without affecting starch yield, starch protein content, and pasting properties.  相似文献   

2.
The role of lactic acid (LA) in corn wet-mill steeping is not well understood. Because LA is known to improve wet-milling starch yields and steepwater contains a large amount of proteinaceous material, one of the effects of LA in steeping may be to help break down the endosperm protein matrix. Protein solubilization was studied for four different steeping solutions containing LA, sulfur dioxide (SO(2)), a combination of LA and SO(2), or no added chemicals at temperatures between 44 and 60 degrees C with steep times of up to 48 h. The accumulation of proteinaceous material in steepwater with time was sigmoidal regardless of the steeping chemicals or temperature. The initial slow rate of solubilization appeared to be due to incomplete kernel hydration. Significantly greater amounts of protein were released in the presence of LA than in its absence, with the greatest amounts found when steeping was performed with both LA and SO(2). The increase of proteinaceous material in steepwater containing LA was not due to low pH, because steeping solutions containing other organic and inorganic acids did not increase steepwater protein. The effect of LA concentration was also studied. In the absence of SO(2), higher concentrations of LA resulted in higher steepwater protein concentrations. The opposite trend was observed in the presence of SO(2). Similar steepwater protein concentrations were obtained with DL-lactic acid and L-lactic acid, indicating that the additional protein release was not sensitive to isomeric effects.  相似文献   

3.
The relative effectiveness of dehulling, potassium hydroxide dipping (alkali concentrations 0.2, 0.5, and 1.0 %), and ethyl oleate spraying (aqueous emulsion 1%, v/v) to increase the rate of water absorption by dent and flint corn during steeping was compared with untreated corn samples. These pretreatments increased the water absorption rate of both hybrids when compared with the untreated control samples. To evaluate the observed increase, the diffusion coefficients of pretreated and untreated corn samples were estimated. Corn grains steeped in SO2 aqueous solution and variable lactic acid concentrations (0.2, 0.5, and 1.0%, v/v) were performed. Absorption rates for lactic acid concentrations were ≈0.5% higher than those steeped only in SO2 solution. This effect was more marked for dent than for flint corn. Corn samples pretreated with potassium hydroxide had lower starch yields than the control. However, the presence of lactic acid in steepwater increased the starch yield of dent and flint corn, particularly for the samples treated with alkaline solution. This procedure was particularly beneficial for flint corn. An effective release of the starch granules was achieved within 24 hr of steeping.  相似文献   

4.
To better understand the role of lactic acid (LA) in corn wet‐milling, steeping studies were performed on different yellow dent corn hybrids using four different solutions containing LA, sulfur dioxide (SO2), a combination of LA and SO2, or no added chemicals. Although there was variation in protein solubilization among the hybrids, protein release was consistently higher when LA was included in the steepwater than when it was excluded (both with and without SO2). Several groups have reported that starch recoveries are improved when steepwater contains LA. To explore the relationship between protein solubilization and starch yield as effected by LA, several yellow dent hybrids were steeped in 0.20% SO2 and 0.50% LA‐0.20% SO2 solutions and milled to recover starch by a 100‐g laboratory corn wet‐milling procedure. In all instances, both starch yields and protein solubilization were enhanced in solutions containing LA. These results support the hypothesis that direct dissolution of the endosperm protein matrix by LA contributes to the improved starch recoveries.  相似文献   

5.
Nixtamalization is the primary step in the production of products such as corn chips, tortilla chips, tacos, and corn tortillas. The process involves cooking and steeping of corn in lime and excess water to produce nixtamal. Commercial nixtamalization results in 5–14% corn solids loss in the liquid generated during cooking‐steeping and washing. Loss of corn solids not only causes economic loss to corn processors but also creates costly waste and wastewater disposal problems. Empirical results show that, besides corn kernel characteristics, processing parameters are critical variables influencing corn solids loss and effluent pH during nixtamalization. This work was designed to systematically study the impact of processing parameters on corn dry matter loss and effluent pH generated during nixtamalization by using response surface methodology. Corn cooking temperature and lime concentration were more critical factors influencing corn solid loss than were cooking and steeping time. In the ranges studied, total dry matter loss increased only up to ≈8 hr of steeping and then leveled off. By optimizing the nixtamalization protocol, effluent dry matter loss can be minimized.  相似文献   

6.
Our report shows the calcium ion diffusion process through the different parts of maize kernels (pericarp, endosperm, and germ) during the traditional nixtamalization process as a function of steeping time (t) 0–24 hr. The cooking step of the nixtamalization process used 3 kg of maize kernels in 6L of water and 2% calcium hydroxide (w/w). The cooking temperature was 92°C for 40 min. The calcium content of the samples was measured using atomic absorption spectroscopy. We found that the whole instant corn flour, pericarp, endosperm, and germ, had a nonlinear relationship to steeping time, showing a local maximum at 9 hr. Analysis of the different parts of the nixtamalized kernels showed that in short steeping times (0–5 hr) calcium diffusion took place mainly in the pericarp. Calcium diffusion in the endosperm and germ occurred gradually over longer steeping times. However, the physical state of the kernels (broken kernels) accelerated the diffusion process. Calcium diffusion occurred first in the pericarp, followed by the endosperm and germ. Immediately after cooking (t = 0 hr), we found a 1.148% calcium content in the pericarp, 0.007% in the germ, and 0.028% in the endosperm. After 24 hr of steeping, the calcium contents were 2.714% in the pericarp, 0.776% in the germ, and 0.181% in the endosperm. In another study, the calcium content in the endosperm was measured by first separating the 10% from the outermost, followed by another 10% from the next endosperm tissue, and concluding with the remaining 80%. Calcium ions were present mainly in the outermost layers of the endosperm. The damaged kernels steeped for more than 5 hr showed greater calcium concentrations than the undamaged counterparts.  相似文献   

7.
This study showed the protein changes in Quality Protein Maize (QPM H‐368C) during the traditional nixtamalization process as a function of the steeping time from 0 to 15 hr. Protein content (N × 6.25), pH, protein fractionation, reactive lysine, essential amino acids, and protein digestibility were analyzed to explain the protein quality modifications in nixtamalized corn flours (NQF). The thermoalkaline process increased significantly (P ≤ 0.05) the protein content (5.57 ± 0.86%) in NQF obtained at 3, 5, 7, 9, 11, 13, and 15 hr of steeping time compared with native corn or corn without treatment (NC). The pH values of NQF were not proportional to the steeping time and significantly different (P ≤ 0.05) between them. At 5 hr critical steeping time, the total lysine and reactive lysine content decreased severely (36 and 32%, respectively) with statistical differences (P ≤ 0.05) compared with NC. On the other hand, the tryptophan content decreased significantly (P ≤ 0.05) at steeping times of 5–15 hr (38.70 ± 6.7%) compared with NC. The changes in the lysine and tryptophan content were not proportional to the steeping time. The protein recovery in the albumin and globulin fraction diminished (P ≤ 0.05) with respect to raw corn. The protein recovery for γ‐zeins, glutelin‐like proteins, glutelins, and residue increased. A significant (P ≤ 0.05) decrease was found in the essential amino acids in NQF with 3–7 hr of steeping time compared with NC. Equally important was the reduction in protein digestibility observed in NQF steeped at long steeping times (11–15 hr) with significant (P ≤ 0.05) differences compared with NC. The protein solubility distribution along the steeping step and the essential amino acids location, specifically lysine in corn kernel, could explain partially the protein quality changes observed in this research. Finally, these results contribute to reconciling discrepancies associated with the protein quality modifications in nixtamalized corn reported previously in literature.  相似文献   

8.
Corn (Zea mays L.) is an important source of protein for humans and animals. Because dent corn is highly responsive to nitrogen (N) fertilization, substantial amounts of N are used for corn production. Application of N fertilizer may reduce protein quality of corn kernels through an increase in zein content. The objective of this study was to determine if corn endosperm characteristics influence the effect of N fertilization on protein quality. In 1988, six corn hybrids differing for endosperm characteristics were grown at two locations in Ohio and with two N rates, 34 and 200 kg/ha. The waxy hybrid had a greater concentration of fraction I protein than the non‐wary hybrid. These two hybrids did not differ for other fractions except fraction III at Columbus. The soft endosperm hybrid had a higher concentration of fraction I protein than the hard endosperms hybrids. Soft and hard endosperm hybrids differed for fraction II protein for the 34 kg N/ha fertilizer rate but not the 200 kg N/ha fertilizer rate. These two classes of hybrids did not differ for fraction III protein. Increasing N fertilizer increased fraction II concentration for all hybrids. Concentrations of the other two protein fractions did not respond to fertilizer rate. The increase in fraction II concentration with N fertilization may result in a decrease of protem quality and feed value. Although all hybrids responded to N fertilizer, some hybrids had bigger increases in fraction II proteins than other hybrids.  相似文献   

9.
This work presents the study of the structural changes of the endosperm of Quality Protein Maize (QPM H-368C), modified by alkaline cooking at two different temperatures (72 and 92°C) and steeping time of 0–7 hr. Structural changes in the outermost 10% layers, the subsequent 10%, and the remaining 80% of the endosperm as a function of the steeping time were studied using scanning electron microscopy (SEM), X-ray diffraction, and differential scanning calorimetry (DSC) techniques. SEM images revealed that soft and hard endosperm have different shapes and packing factors. The X-ray diffraction patterns of the hard and soft endosperm from raw corn suggest that the hard endosperm consists mainly of amylopectin and has a bigger relative crystallinity quality than the soft endosperm. Samples cooked at 72 and 92°C with and without the (Ca(OH)2 and steeped for 0, 3, and 7 hr, showed structural changes, X-ray diffraction patterns from the outermost 10% layers and subsequent 10% of the endosperm were completely amorphous. This fact is related to the total or partial gelatinization of the starch. The crystallinity in the internal layers of endosperm (remaining 80%) did not have significant changes after the treatments and exhibited the characteristic patterns of crystalline amylose and amylopectin. DSC measurements in the outermost layers of the endosperm did not exhibit the characteristic endothermic peak of starch (from 64 to 81°C) compared with the raw sample, while the endotherm peak for 80% of the endosperm internal layers appears in all cases (72 and 92°C). According to these results, a new definition of the nixtamalization process can be developed as follows. During the nixtamalization process there is a total gelatinization of the starch granules from the most external layers, and a partial gelatinization of the innermost internal layers of the endosperm.  相似文献   

10.
Pasting and thermal properties of starch from corn steeped in the presence of lactic acid and at different steeping times (8, 16, 24, 32, and 40 hr) were investigated. Corn kernels were steeped at 52°C with 0.2% (w/v) SO2 and with and without 0.5% (v/v) lactic acid. The isolated starch obtained by corn wet‐milling was characterized by determining starch recoveries, retrogradation, and melting transition properties of the lipid‐amylose complex by differential scanning calorimetry (DSC), and pasting properties by the Rapid Visco Analyser (RVA). Damaged granules and the starch granule size were determined by using microscopic techniques. Starches from corn steeped in the presence of lactic acid (LAS) were compared with control starch (CS) steeped without lactic acid. Greater starch recoveries were obtained for LAS samples than for CS samples, and practically no damaged starch was present in the former preparations. The presence of lactic acid affected the RVA profiles and steeping time affected the viscosities of the starch suspensions. In general, the RVA parameters of LAS suspensions were lower than those of CS suspensions. No great modification of the thermal properties was observed; only a slight decrease in amylopectin retrogradation and in the melting enthalpy of the amylose‐lipid complex was observed. Hydrolysis of the starch during steeping seems the most probable explanation to the starch modifications produced by lactic acid addition.  相似文献   

11.
Three yellow dent corn hybrids (FR1064×LH59, FR600×FR1087, and FR618×LH123HT) from the 1994 crop, one hybrid (FR1064×LH59) from the 1995 crop, and two hybrids (FR1064×LH59 and FR618×LH123HT) from the 1996 crop were used to study the effect of storage time and storage temperature on starch yields. Samples of all of the corn hybrids were stored under one of two conditions: in a 4°C cold room or under a shed exposed to ambient conditions. The hybrids from the 1994, 1995, and 1996 crops were stored for up to 24, 12, and 3 months, respectively. No significant differences were found between starch yields of the hybrids with respect to storage time. However, there was a significant difference in hybrids from the 1994 samples. Starch yields of two of the three corn hybrids (from the 1994 crop) stored in the 4°C cold room were higher when compared to the starch yields of the same hybrids stored at ambient conditions.  相似文献   

12.
Surface‐fouling tendencies of raw light steepwater (LSW) and membrane‐filtered light steepwater (FSW) from corn wet‐milling were studied using an annular fouling probe. The probe contained a heated surface to simulate the surface temperature of an evaporator. The heated region caused a fraction of solids in the steepwater to adhere to the surface, thus fouling the probe over time. FSW samples were prepared by filtering LSW using a microfiltration membrane with a nominal pore size of 0.1 μm. Fouling tendencies of both samples were established at an initial probe wall temperature of 99°C. Batches (30 L) were circulated through the fouling probe until the inner surface temperature of the probe reached 200°C. Temperature and power supplied to the probe were measured over time and used to calculate fouling resistance and rate of fouling. Measurement of maximum fouling resistance and fouling rate had a coefficient of variation (COV) of 5.1 and 7.4%, respectively. Maximum fouling resistances attained over a 12‐hr period were 0.36 and 0.049 m2 °C/kW for LSW and FSW, respectively. Average rates of fouling were 4.53 × 10‐4 and 0.82 × 10‐4 m2 °C/kW/min for LSW and FSW, respectively, showing an 80% decrease in fouling rate using microfiltration to remove 19% of solids.  相似文献   

13.
This study was conducted to investigate the effect of steeping conditions of waxy rice, temperatures (15, 25, and 35°C) and time periods (1, 11, and 21 days) on the expansion ratio of gangjung (a traditional Korean oil‐puffed rice snack). Physicochemical properties of waxy rice flour steeped under various conditions and expansion properties of gangjung made of the steeped waxy rice flour were investigated, and multiple regression analyses were applied between those properties to identify major physicochemical factors that optimally predict the expansion ratio of gangjung. As steeping temperature and time periods of waxy rice changed from the lowest to the highest, the expansion ratio of gangjung markedly increased (from 1,022 to 2,533%). Yet, the expansion ratio of the waxy rice sample steeped for 11–21 days at 35°C was not significantly different from the sample steeped for 21 days at 25°C, indicating that the lengthy steeping process for gangjung making can be shortened by increasing the steeping temperature. Physicochemical properties include moisture (γ = 0.85), protein (γ = –0.91), ash (γ = –0.84), potassium (γ = –0.89), magnesium (γ = –0.88), phosphorous (γ = –0.91), peak viscosity (γ = 0.77), and breakdown (γ = 0.94) of steeped waxy rice flour. These properties were highly correlated with expansion ratio (P < 0.01). Multiple regression analysis showed that the expansion ratio of gangjung was predicted successfully by the phosphorous content and breakdown value of steeped waxy rice flour.  相似文献   

14.
Studies were undertaken to determine the fate of the mycotoxins, fumonisins, during the process of alkaline cooking (nixtamalization), using normal-appearing corn that was naturally contaminated with fumonisin B(1) (FB(1)) at 8.79 ppm. Corn was processed into tortillas, starting with raw corn that was cooked with lime and allowed to steep overnight; the steeped corn (nixtamal) was washed and ground into masa, which was used to make tortillas. Calculations to determine how much of the original fumonisin remained in the finished products took into consideration that FB(1) will be converted to hydrolyzed fumonisin B(1) (HFB(1)) by the process of alkaline cooking. All fractions, including steeping and washing water, were weighed, and percent moisture and fumonisin content were determined. Tortillas contained approximately 0.50 ppm of FB(1), plus 0.36 ppm of HFB(1), which represented 18.5% of the initial FB(1) concentration. Three-fourths of the original amount of fumonisin was present in the liquid fractions, primarily as HFB(1). Nixtamalization significantly reduced the amount of fumonisin in maize.  相似文献   

15.
The fate of DNA during steeping, wet-milling, and subsequent processing of maize was examined using a sensitive polymerase chain reaction (PCR-based) detection system. The system used specific amplification of maize DNA sequences by primers generated toward plant nuclear- and chloroplast-encoded genes. The PCR method facilitated analysis of DNA content in food products, which is an important issue in use of genetically modified organisms. In a conventional laboratory wet-milling countercurrent steep system, DNA was detected in maize kernels throughout the process but was not found in steepwater. After kernels were wet-milled, DNA was detected in the starch, germ, coarse fiber, and wet gluten fractions but not in the fine fiber fraction. When dried by heating at 135°C for 2 hr, DNA was degraded to undetectable levels in the wet-milled gluten fraction and hydrated kernels. DNA was not detected in feed pellets, starch, dextrose, sorbitol, or high-fructose maize syrup made from industrial wet-milled samples. Although DNA could be detected in laboratory wet-milled fractions, some degree of degradation occurred after extended exposure to steepwater. Countercurrent steepwater samples from the later stages of the steeping process were able to degrade DNA. The level of DNA degradation appeared to correspond to the presence of sulfur dioxide and may represent a physiochemical rather than an enzyme-mediated process. Our results indicate that some steps in the steeping and wet-milling process can degrade maize genomic and plastid DNA.  相似文献   

16.
In this report, the effect of temperature on the calcium content of Quality Protein Maize (QPM H-368C) during the nixtamalization process as a function of the steeping time for three cooking temperatures (72, 82, and 92°C) is presented. Also, for the first time, we report in physico-chemical terms the end of the cooking stage during the nixtamalization process that was established when the moisture content in corn kernels reached a value of 36% (w/w) with a lime concentration of 1% (w/v), independent of the cooking temperature. Atomic absorption spectroscopy was used to determine the calcium concentration in the whole kernel and in its different anatomical components (pericarp, endosperm, and germ) as well as in 10% of the outermost layers, the next 10%, and the remaining 80% of the endosperm as a function of the steeping time. It was found that if the cooking temperature increases, the calcium content increases also. For steeping times in the range of 5–7 hr, a relative maximum was found in the calcium contents of 0.24, 0.21, and 0.18% (w/w) in QPM H-368 flours at 92, 82, and 72°C, respectively. Calcium was found in the most external layers in the endosperm and minimum diffusion occurs in the internal 80%. Phosphorous was measured by using UV spectroscopy and the results showed that it remains constant at 0.24% throughout the process. Scanning electron microscopy analysis was used to explain the calcium ion diffusion in the kernel. The physical changes in the pericarp govern the calcium diffusion process.  相似文献   

17.
Starch yield was significantly affected by all three main unit operations in alkali wet‐milling (debranning, roller milling, and steeping). The conditions for the three unit operations were studied using a single hybrid. Studies on debranning showed that optimal separation between pericarp and corn endosperm was obtained when corn was soaked in a 1.5–2% NaOH solution at 85°C for 5 min. Passing debranned corn through smooth roller mill once or twice did not affect the product yields, but passing the corn through the roller mill three times decreased the germ yield because of a large amount of broken germ. A 62% higher processing rate could be achieved when passing corn through the mill twice than by passing it through the mill once. The gap should be set at 2.0 mm when passing corn through the mill once, and it should be set at 3.5 mm for the first pass and 2.0 mm for the second pass when passing corn through the mill twice. Starch yield was more sensitive to NaOH concentration and steep temperature than to steep time. The highest starch yield was obtained when steeping corn in 0.5% NaOH for 1 hr at 45°C.  相似文献   

18.
A corn wet-milling process in which alkali was used was studied as an alternative to the conventional corn wet-milling procedure. In the alkali wet-milling process, corn was soaked in 2% NaOH at 85°C for 5 min and then debranned mechanically to obtain pericarp as a coproduct. Debranned corn was cracked in a roller mill, and the cracked corn was steeped with agitation for 1 hr in 0.5% NaOH at 45°C. The cracked and steeped corn was then processed to separate germ, fiber, and gluten by steps similar to those in conventional wet-milling. Alkali wet-milling yielded soakwater solids, pericarp, germ, starch, gluten, and fine fiber. The protein content of the starch and the starch content of the fiber from the alkali process were lower than those from the conventional process.  相似文献   

19.
The effect of adding lactic acid and sulfur dioxide at different times from the start of batch steeping on corn starch yields was studied. Five commercial hybrids were steeped with 0.5% lactic acid or 0.2% sulfur dioxide added over the first 15 hr of steeping and wet-milled following a 100-g corn wet-milling procedure. No significant differences were observed in starch yields when lactic acid was added to the steep solution (SO2 and water) from 0 hr (start of steeping) to 15 hr. Addition of SO2 to the steep solution (lactic acid and water) resulted in significantly higher average starch yields when SO2 was added between 5 and 15 hr compared with addition at 0 hr (SO2 and lactic acid for full 24 hr of steeping). Based on the results of the first experiment, a second experiment was done in which one of five original hybrids was steeped for 24 hr, during which lactic acid or SO2 was added until 23.9 hr (i.e., 5 min before milling) after the start of steeping. Similar results were found in the second experiment. Residual protein in starch samples did not exceed 0.85%. Steepwater protein content decreased with delays (16–20 hr) in adding either chemical to the steep solution. A significant effect on starch pasting properties of chemicals and duration of chemicals in steep-water was observed. Testing these findings using a larger scale (1,000 g) corn wet-milling procedure produced results similar to those obtained with the 100-g corn wet-milling procedure.  相似文献   

20.
Coarse and fine fiber fractions obtained from the corn wet‐milling processes, with and without steeping chemicals (SO2 and lactic acid), were evaluated microscopically for structure and analytically for recovery of phytosterol compounds from the fiber oil. Microscopic results showed that wet milling, with and without chemicals during steeping, changed the line of fracture between pericarp and endosperm and therefore affected the recovery of the aleurone layer in coarse (pericarp) and fine (endosperm cellular structure) fiber. Analytical results showed that most of the phytosterols and mainly phytostanols in corn fiber are contributed by the aleurone layer. Hand‐dissection studies were performed to separate the two layers that comprise the wet‐milled coarse fiber, the aleurone, and pericarp layer. Analyses revealed that the aleurone contained 8× more phytosterols than the pericarp.  相似文献   

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