Fermented Sorghum as a Functional Ingredient in Composite Breads

Whole sorghum flour was fermented (a five‐day natural lactic acid fermentation) and dried under forced draught at 60°C, and evaluated for its effect on sorghum and wheat composite bread quality. In comparison with unfermented sorghum flour, fermentation decreased the flour pH from 6.2 to 3.4, decreased total starch and water‐soluble proteins, and increased enzyme‐susceptible starch, total protein, and the in vitro protein digestibility (IVPD). Fermentation and drying did not decrease the pasting temperature of sorghum flour, but slightly increased its peak and final viscosity. In comparison with composite bread dough containing unfermented sorghum flour, fermented and dried sorghum flour decreased the pH of the dough from 5.8 to 4.9, increased bread volume by ≈4%, improved crumb structure, and slightly decreased crumb firmness. IVPD of the composite bread was also improved. Mixing wet fermented sorghum flour directly with wheat flour (sourdough‐type process) further increased loaf volume and weight and reduced crumb firmness, and simplified the breadmaking process. It appears that the low pH of fermented sorghum flour inactivated amylases and increased the viscosity of sorghum flour, thus improving the gas‐holding capacity of sorghum and wheat composite dough. Fermentation of sorghum flour, particularly in a sourdough breadmaking process, appears to have considerable potential for increasing sorghum utilization in bread.     

Starch–Hydrocolloid Interaction in Chemically Leavened Gluten‐Free Sorghum Bread

A satisfactory chemically leavened gluten‐free sorghum bread method was developed by using a blend of 90% commercially milled sorghum flour and 10% rice, tapioca, or potato starch as the “flour.” The most effective starch/hydrocolloid combinations in the formula were potato starch with 4% xanthan, tapioca starch with 3% hydroxypropyl methylcellulose, and rice starch with 3% xanthan. Overall, there was not a significant difference in the quality of loaves made with each starch/hydrocolloid combination. Rapid visco analysis showed that batter viscosity did not have a significant impact on loaf volume index but did affect crumb grain properties. Batters with lower viscosity produced loaves with better crumb grain.     

Effects of Oat Grain Hydrothermal Treatments on Wheat-Oat Flour Dough Properties and Breadbaking Quality

Hydrothermal treatments, which are routine in oat processing, have profound effects on oat flour dough rheological properties. The influence of roasting and steam treatments of oat grain on dough mixing and breadbaking properties was investigated when hydrothermally treated oat flour was blended with wheat flour. Roasting of oat grain (105°C, 2 hr) resulted in oat flours that were highly detrimental to wheat flour dough mixing properties and breadbaking quality. Steaming (105°C, 20 min) or a combination of roasting and steaming of oat grain significantly improved the breadbaking potential of the oat flours. The addition of oat flours increased water absorption and mixing requirements of the wheat flour dough and also decreased bread loaf volume. However, at the 10% substitution level, steamed oat flours exhibited only a gluten dilution effect on bread loaf volume when wheat starch was used as a reference. Oat flour in the breadbaking system decreased the retrogradation rate of bread crumb starch. The results indicate that adequate hydrothermal treatments of oat grain are necessary for oat flour breadbaking applications. Steamed oat flours used at a 10% level retarded bread staling without adversely affecting the loaf volume.     

Effects of Flour Strength,Baking Absorption,and Processing Conditions on the Structure and Mechanical Properties of Bread Crumb

The objective of this study was to determine the effects of flour type, baking absorption, variation in sheeting, and dough proofing time on the density, crumb grain (visual texture), and mechanical properties (physical texture) of bread crumb. All response variables were measured on the same bread crumb specimens. Bread loaves were prepared by a short‐time bread‐making process using four spring wheat flours of varying strength. After crumb density measurement, digital image analysis (DIA) was used to determine crumb grain properties including crumb brightness, cell size, cell wall thickness, and crumb uniformity. Tensile tests were performed on bone‐shaped specimens cut from the same bread slices used for DIA to obtain values for Young's modulus, fracture stress, fracture strain, and fracture energy. Proof time had the most profound influence on the bread with substantial effects on loaf volume, crumb density, crumb brightness, and grain, as well as crumb mechanical properties. Increasing proof time resulted in higher loaf volume, lower crumb density and brightness, coarser crumb with fewer and larger cells with thicker cell walls, and weaker crumb tensile properties. Varying flour type also led to significant differences in most of the measured crumb parameters that appeared to correspond to differences in gluten strength among the flour samples. With increasing flour strength, there was a clear trend to increasing loaf volume, finer and more uniform crumb grain, and stronger and more extensible bread crumb. Increasing baking absorption had virtually no effect on crumb structure but significantly weakened crumb strength and increased fracture strain. In contrast, varying the number of sheeting passes had a minor effect on crumb cellular structure but no effect on mechanical properties. The experimental data were consistent with a cause‐effect relationship between flour strength and the tensile strength of bread crumb arising as a result of stronger flours exhibiting greater resistance to gas cell coalescence, thereby having fewer crumb defects.     

Sorghum (Sorghum bicolor L. Moench) Flour Pasting Properties Influenced by Free Fatty Acids and Protein

A second unusually high viscosity peak appeared at the cooling stage (50°C) of a Rapid Visco‐Analyser (RVA) profile of short‐term stored (two months at room temperature) whole grain sorghum flour, while freshly ground flour had a typical pasting curve with one viscosity peak at the 95°C holding period. The formation of the second viscosity peak was caused by liberation of free fatty acids (FFA), mainly palmitic (15.6%), oleic (41.9%), and linoleic (37.9%) acids from stored flour. After the flour samples were pretreated with pepsin or the protease thermolysin, the second peak disappeared in the presence of FFA while the high viscosity was partially retained, indicating that flour protein was another essential component to the production of the actual peak. Effects of dithiothreitol (DTT), pH, and NaCl on RVA profiles of stored flour suggested that disulfide‐linked protein and electrostatic interaction are required for the peak production. In the presence of sufficient FFA, similar cooling stage viscosity peaks appeared in the RVA profiles of flour samples from maize, rice, millet, and wheat; thus, the effect was not unique to sorghum flour. Coinciding with previously reported findings from our laboratory of a three‐component interaction and discernable complex in a model system, a similar three‐component (starch, protein, and FFA) interaction was revealed in natural flour systems resulting in formation of an unusual and notably high cooling stage viscosity peak. Practical applications and an interaction mechanism are discussed.     

Effects of Commercial Hydrolytic Enzyme Additives on Japanese‐Style Sponge and Dough Bread Properties and Processing Characteristics

The effects of increasing levels of eight commercial fungal enzymes enriched in four types of activity (α‐amylase, protease, xylanase, or cellulase) on Japanese‐style sponge and dough bread quality and processing characteristics have been studied using a Canadian red spring wheat straight‐grade flour. At optimum levels, the enriched α‐amylases, xylanases, and cellulases increased loaf volume and bread score and reduced crumb firmness, while the proteases only reduced crumb firmness. For α‐amylases, xylanases, and cellulases, optimum levels for crumb firmness were obtained at higher levels of addition than for loaf volume and bread score. At high levels of addition, all four enriched enzyme types reduced loaf volume and bread score and increased crumb firmness relative to optimum levels, with the proteases showing the most dramatic effects. α‐Amylases and cellulases had little impact on dough mixing requirements, while xylanases increased and proteases greatly reduced mixing requirements. All enzymes at optimum levels reduced sheeting work requirements, resulting in softer more pliable dough. Optimum bread properties for α‐amylases, xylanases, and cellulases were attained within a relatively narrow range of dough sheeting work values. This similarity in response suggests a dominant common nonspecific mechanism for their improver action, which is most likely related to water release and the resulting impact on physical dough properties.     

Effects of Varying Weight Ratios of Large and Small Wheat Starch Granules on Experimental Straight‐Dough Bread

One commercial bread wheat flour with medium strength (11.3% protein content, 14% mb) was fractionated into starch, gluten, and water solubles by hand‐washing. The starch fraction was separated further into large and small granules by repeated sedimentation. Large (10–40 μm diameter) and small (1–15 μm diameter) starch fractions were examined. Flour fractions were reconstituted to original levels in the flour using composites of varying weight percentages of starch granules: 0% small granules (100% large granules), 30, 60, and 100% (0% large granules). A modified straight‐dough method was used in an experimental baking test. Crumb grain and texture were significantly affected. The bread made from the reconstituted flour with 30% small granules and 70% large granules starch had the highest crumb grain score (4.0, subjective method), the highest peak fineness value (1,029), and the second‐highest elongation ratio (1.55). Inferior crumb grain scores and low fineness and elongation ratios were observed in breads made from flours with starch fractions with 100% small granules or 100% large granules. As the proportion of small granules increased in the reconstituted flour, it yielded bread with softer texture that was better maintained than the bread made from the reconstituted reference flour during storage.     

Gluten-free sorghum bread improved by sourdough fermentation: biochemical, rheological, and microstructural background

This study was conducted to improve the quality and theoretical understanding of gluten-free sorghum bread. The addition of 2% hydroxypropyl methylcellulose improved bread based on 105% water, 70% sorghum flour, and 30% potato starch. Nevertheless, a flat top and tendency toward a hole in the crumb remained. Sourdough fermentation of the total sorghum flour eliminated these problems. Size-exclusion high-performance liquid chromatography demonstrated that during sourdough fermentation, proteins from the dough liquid were degraded to peptides smaller than kafirin monomers (<19 kDa). Laser scanning confocal microscopy showed aggregated protein in bread crumb without sourdough fermentation, whereas with sourdough fermentation, only small isolated patches of protein bodies embedded in matrix protein remained. In oscillatory temperature sweeps, sourdough fermentation caused a significantly higher resistance to deformation (|G*|) after gelatinization of the above batter relative to batters without sourdough. Results suggest that a strong starch gel, without interference of aggregated protein, is desirable for this type of bread.     

Quality of Flours from Waxy and Nonwaxy Barley for Production of Baked Products

One nonwaxy (covered) and two waxy (hull-less) barleys, whole grain and commercially abraded, were milled to break flour, reduction flour, and the bran fraction with a roller mill under optimized conditions. The flour yield range was 55.3–61.8% in whole grain and increased by 9–11% by abrasion before milling. Break flours contained the highest starch content (≤85.8%) independent of type of barley and abrasion level. Reduction flours contained less starch, but more protein, ash, free lipids, and total β-glucans than break flours. The bran fraction contained the highest content of ash, free lipids, protein, and total β-glucans but the lowest content of starch. Break flours milled from whole grain contained 82–91% particles <106 μm, and reduction flours contained ≈80% particles <106 μm. Abrasion significantly increased the amount of particles <38 μm in break and reduction flours in both types of barley. Viscosity of hot paste prepared with barley flour or bran at 8% concentration was strongly affected by barley type and abrasion level. In cv. Waxbar, the viscosity in bran fractions increased from 428 to 1,770 BU, and in break flours viscosity increased from 408 to 725 BU due to abrasion. Sugar snap cookies made from nonwaxy barley had larger diameter than cookies prepared from waxy barley. Cookies made from break flours were larger than those made from reduction flours, independent of type of barley. Quick bread baked from nonwaxy barley had a loaf volume similar to that of wheat bread, whereas waxy barley bread had a smaller loaf volume. Replacement of 20% of wheat flour by both waxy and nonwaxy barley flour or bran did not significantly affect the loaf volume but did decrease the hardness of quick bread crumb.     

Prediction of Bread Crumb Density by Digital Image Analysis

The cellular structure of bread crumb (crumb grain) is an important factor that contributes to the textural properties of fresh bread. The accuracy of a digital image analysis (DIA) system for crumb grain measurement was evaluated based on its capability to predict bread crumb density from directly computed structural parameters. Bread was prepared from representative flour samples of two different wheat classes, Canada Western Red Spring (CWRS) and Canada Prairie Spring (CPS). Dough mixing and proofing conditions were varied to manipulate loaf volume and crumb density. Sliced bread was subjected to DIA immediately after physical density measurement. Experiments were repeated for the same bread samples after drying to three different moisture contents. Five computed crumb grain parameters were assessed: crumb brightness, cell wall thickness (CWT), void fraction (VF), mean cell area, and crumb fineness (measured as number of cells/cm²). Crumb density ranged from 0.088 to 0.252 g/cm³ depending on proofing and mixing treatments, and was predominantly affected by the former. With increasing crumb density, bread crumb became brighter in appearance, mean cell size and CWT decreased, crumb fineness increased, and the VF decreased. Approximately 80% of the variation in fresh or dried crumb density could be predicted using a linear regression model with two variables, CWT and VF. Results indicated that DIA of directly computed crumb grain could accurately predict bread crumb density after images had been correctly classified into cells and background.     

Characteristics of Noodles and Bread Prepared from Double‐Null Partial Waxy Wheat

Double‐null partial waxy wheat (Triticum aestivum L.) flours were used for isolation of starch and preparation of white salted noodles and pan bread. Starch characteristics, textural properties of cooked noodles, and staling properties of bread during storage were determined and compared with those of wheat flours with regular amylose content. Starches isolated from double‐null partial waxy wheat flours contained 15.4–18.9% amylose and exhibited higher peak viscosity than starches of single‐null partial waxy and regular wheat flours, which contained 22.7–25.8% amylose. Despite higher protein content, double‐null partial waxy wheat flours, produced softer, more cohesive and less adhesive noodles than soft white wheat flours. With incorporation of partial waxy prime starches, noodles produced from reconstituted soft white wheat flours became softer, less adhesive, and more cohesive, indicating that partial waxy starches of low amylose content are responsible for the improvement of cooked white salted noodle texture. Partial waxy wheat flours with >15.1% protein produced bread of larger loaf volume and softer bread crumb even after storage than did the hard red spring wheat flour of 15.3% protein. Regardless of whether malt was used, bread baked from double‐null partial waxy wheat flours exhibited a slower firming rate during storage than bread baked from HRS wheat flour.     

Influences of Baking and Thawing Conditions on Quality of Par‐Baked French Bread

We examined the effects of baking time and temperature for the preparation of par‐baked French bread, and of thawing and second baking conditions on the characteristics of bread prepared from par‐baked bread. Par‐baked French bread with loaf volume and crumb structure comparable to fully baked bread (control) was obtained with ≥6 min baking at 218°C, which increased the crumb temperature to 97°C. Freezing, thawing, and second baking of par‐baked bread decreased loaf volume by ≥100 mL. The second baking time of par‐baked bread, which was adjusted to have the bread crumb subjected to 97°C for 14 min based on the crumb temperature profile, produced a darker crust of bread compared with the control. The par‐baked bread with 6 min of initial baking at 218°C and frozen at ‐30°C required 12 min of second baking after thawing for 180 min to ≈20°C to produce crust color, crumb moisture, and firmness comparable to that of the control. When thawing time of par‐baked bread was shortened from 180 to 0 min, the second baking time required to yield crust color similar to the control increased from 12 to 16 min. The crumb moisture content was higher in bread baked for 16 min without thawing par‐baked bread than those baked after thawing for 45 or 180 min. Lowering the initial baking temperature of par‐baked bread from 246 to 163°C with the adjustment of baking time from 4 to 12 min decreased crumb firmness of the re‐baked (218°C, 16 min) bread from 2.5 to 1.5 N at 2 hr after baking and from 9.8–10.3 to 6.2–6.3 N at 48 hr.     

Effects of (1→3)(1→4)-β-d-Glucans of Wheat Flour on Breadmaking

Water-soluble nonstarch polysaccharides were extracted from commercial hard red winter wheat flour and separated into three fractions by graded ethanol precipitation. The three fractions, F15, F40, and F60, varied in polysaccharide composition. Fraction F15 was rich in watersoluble (1→3)(1→4)-β-d -glucans, and fractions F40 and F60 were rich in arabinoxylans. Addition of individual fractions to a bread formula did not affect bread loaf volume. Addition of fraction F15 to the formula improved bread crumb grain. Treatment of (1→3)(1→4)-β-D -glucan-rich fraction F15 with lichenase before its addition to the bread formula resulted in bread with poor crumb grain. Treatment of the F15 fraction with β-xylanase before its addition to the bread formula resulted in bread with slightly improved crumb grain. Presumably, the (1→3)(1→4)-β-D -glucans in fraction F15 improved crumb grain by stabilizing air cells in the bread dough and preventing coalescence of the cells. Addition of pentosan-rich fractions F40 and F60 to the bread formula did not improve crumb grain and interfered with the improving effect of (1→3)(1→4)-β-D -glucan-rich fraction F15. Hydrolysis of the arabinoxylans in flour by adding β-xylanase to the bread formula resulted in improved crumb grain.     

Rheological and Pasting Properties of Buckwheat (Fagopyrum esculentum Möench) Flours With and Without Jet‐Cooking

Pasting, rheological, and water‐holding properties of buckwheat (Fagopyrum esculentum) flour obtained from whole achenes separated into three particle sizes, and three commercial flours (Fancy, Supreme, and Farinetta) were measured with or without jet‐cooking. Fancy had instantaneous paste viscosity (measured using RVA) after jet‐cooking that was not observed for Supreme or Farinetta, and paste viscosity was lower for the latter two flours. Supreme jet‐cooked flour exhibited higher peak viscosity than flour without jet‐cooking, and paste exhibited high shear‐thinning. Fancy exhibited strongest viscoelastic properties (measured using a rheometer). Jet‐cooking damaged buckwheat flour structure, thereby reducing viscoelasticity. Buckwheat flour pastes experienced shear‐thinning over a wide range of shear rates. Jet‐cooking greatly enhanced water‐holding capacity. Buckwheat flour particle size did not greatly influence paste viscosity. Study showed buckwheat flours have unique pasting and rheological characteristics that have different food applications, which could especially be useful for people with celiac disease as buckwheat is gluten‐free.     

Factors Controlling Gas Cell Failure in Bread Dough

Stress relaxation in the wall of a gas bubble, as measured by the alveograph, was used to study surface tension at the gas-dough interface of doughs from flours producing differing bread crumb grains. The surface tensions in the various wheat flour doughs were not different. Dough rheological properties, as measured by both dynamic oscillatory rheometry and lubricated uniaxial compression, were not different for doughs made from wheat flours that gave breads with different crumb grains. However, when the effect of starch granule size on gas cell wall stability was tested, the presence of a greater proportion of large starch granules in wheat flour dough was sufficient to result in gas cell coalescence and open crumb grain in the final baked product. This suggests that starch granule size is at least one of the factors that affects the crumb grain of bread.     

Baking Performance of Durum and Soft Wheat Flour in a Sponge-Dough Breadmaking Procedure

Breadmaking properties were determined for formulations that included durum, soft, and spring wheat flour, using a pound-loaf sponge-dough baking procedure. Up to 60% durum or soft wheat flour plus 10% spring wheat flour could be incorporated at the sponge stage for optimum dough-handling properties. At remix, the dough stage required 30% spring wheat flour. Bread made with 100% spring wheat flour was used as a standard for comparison. Bread made with 60% durum flour exhibited internal crumb color that was slightly yellow. When storing pound bread loaves for 72 hr, crumb moisture content remained unchanged. Crumb firmness and enthalpy increased the most in bread made with 60% soft wheat flour. Crumb firmness increased the least in bread made with 100% spring wheat flour. Enthalpy changed the least in bread made with 60% durum flour. Crumb moisture content was significantly correlated with crumb firmness (r = -0.82) and enthalpy (r = -0.65). However, crumb moisture content was specific for each type of flour and a function of flour water absorption; therefore, these correlations should be interpreted with caution. Crumb firmness and enthalpy were significantly correlated (r = 0.65). Ball-milling flour resulted in an increase in water absorption of ≈2% and in crumb moisture content of ≈0.5% but had no effect on either crumb firmness or enthalpy.     

Application of Response Surface Methodology in the Development of Gluten‐Free Bread

The formulation of gluten‐free (GF) bread of high quality presents a formidable challenge as it is the gluten fraction of flour that is responsible for an extensible dough with good gas‐holding properties and baked bread with good crumb structure. As the use of wheat starch in GF formulations remains a controversial issue, naturally GF ingredients were utilized in this study. Response surface methodology was used to optimize a GF bread formulation primarily based on rice flour, potato starch, and skim milk powder. Hydroxypropylmethylcellulose (HPMC) and water were the predictor variables. Analyses of the treatments from the design were made 24 hr after baking. Specific volume and loaf height increased as water addition increased (P < 0.01). Crumb firmness decreased as water levels increased (P < 0.01). Significant interactions (P < 0.01) between HPMC and water were found for the number of cells/cm². The number of large cells (>4 mm²) decreased with increasing levels of HPMC and water. Optimal ingredient levels were determined from the data obtained. The optimized formulation contained 2.2% HPMC and 79% water flour/starch base (fsb) and measured responses compared favorably to predicted values. Shelf‐life analysis of the optimized formulation over seven days revealed that, as crumb firmness increased, crust firmness and crumb moisture decreased.     

Textural Comparisons of Gluten‐Free and Wheat‐Based Doughs,Batters, and Breads

Studies were conducted with two newly developed gluten‐free bread recipes. One was based on corn starch (relative amount 54), brown rice (25), soya (12.5), and buckwheat flour (8.5), while the other contained brown rice flour (50), skim milk powder (37.5), whole egg (30), potato (25), and corn starch (12.5), and soya flour (12.5). The hydrocolloids used were xanthan gum (1.25) and xanthan (0.9) plus konjac gum (1.5), respectively. Wheat bread and gluten‐free bread made from commercial flour mix were included for comparison. Baking tests showed that wheat and the bread made from the commercial flour mix yielded significantly higher loaf volumes (P < 0.01). All the gluten‐free breads were brittle after two days of storage, detectable by the occurrence of fracture, and the decrease in springiness (P < 0.01), cohesiveness (P < 0.01), and resilience (P < 0.01) derived from texture profile analysis. However, these changes were generally less pronounced for the dairy‐based gluten‐free bread, indicating a better keeping quality. Confocal laser‐scanning microscopy showed that the dairy‐based gluten‐free bread crumb contained network‐like structures resembling the gluten network in wheat bread crumb. It was concluded that the formation of a continuous protein phase is critical for an improved keeping quality of gluten‐free bread.     

Factors Affecting Viscosity of Slurries of Oat Groat Flours

Oat grain is routinely kilned and steamed before milling to develop flavor and to inactivate lipid-degrading enzymes. Heat treatments can significantly affect viscous properties, which have functional and nutritional importance. Oat flour slurries (23%, w/w, solids dry basis) made from steamed (for 20 min) or autoclaved (at 121°C, 15 psi, for 10 min) grain developed high viscosities, whereas flour slurries made from raw or kilned (105°C for 90 min) oats did not. Flour slurries made from raw groats, surface-sterilized by 1% hypochlorite, were more viscous than untreated raw groat flour slurries, suggesting that β-glucan hydrolases on the surface of the groat caused the viscosity losses observed in raw or kilned groats. However, because viscosities developed by surface-sterilized groats were not as great as in steamed oat-flour slurries and because some roasting treatments also inactivated enzymes without enhancing viscosity, it appears steaming might also affect the β-glucan polymer, resulting in its greater hydration in solution. Smaller particle size and higher incubation temperature also resulted in increased flour slurry viscosity, presumably because of increased hydration of the β-glucan. Rmoval of lipids from steamed oat flour significantly increased the oat flour slurry viscosity, apparently by increasing the β-glucan concentration in the flour.     

Size Distribution and Properties of Wheat Starch Granules in Relation to Crumb Grain Score of Pup‐Loaf Bread

Twelve hard winter wheat flours with protein contents of 11.8–13.6% (14% mb) were selected to investigate starch properties associated with the crumb grain score of experimentally baked pup‐loaf bread. The 12 flours were classified in four groups depending on the crumb grain scores, which ranged from 1 (questionable‐unsatisfactory) to 4 (satisfactory). Flours in groups 1, 2, 3, and 4 produced breads with pup‐loaf volumes of 910–1,035, 1,000–1,005, 950–1,025, and 955–1,010 cm³, respectively. Starches were isolated by a dough handwashing method and purified by washing to give 75–79% combined yield (dry flour basis) of prime (62–71%) and tailing (7–16%) starches. The prime starch was fractionated further into large A‐granules and small B‐granules by repeated sedimentation in aqueous slurry. All starches were assayed for weight percentage of B‐granules, swelling power (92.5°C), amylose content, and granular size distribution by quantitative digital image analysis. A positive linear correlation was found between the crumb grain scores and the A‐granule sizes (r = 0.65, P < 0.05), and a polynomial relationship (R² = 0.45, P < 0.05) occurred between the score and the weight percentage of B‐granule starch. The best crumb grain score was obtained when a flour had a weight percentage of B‐granules of 19.8–22.5%, shown by varietal effects.