Small-scale mashing procedure for predicting ethanol yield of sorghum grain

A small-scale mashing (SSM) procedure requiring only 300 mg of samples was investigated as a possible method of predicting ethanol yield of sorghum grain. The initial SSM procedure, which was conducted similarly to the mashing step in a traditional fermentation test, hydrolyzed just 38.5–47.2% of total sorghum starch to glucose. The initial procedure was simplified to contain only one liquefaction step, which did not influence subsequent saccharification. Thereafter, parameters such as temperature, pH, enzyme dosage, and saccharification time were optimized. Results showed that 91.2–97.5% of the total starch in 18 sorghum hybrids had been hydrolyzed to glucose using the following conditions: liquefaction at 86 °C for 90 min, 20 μL of α-amylase per 30 g of sample; pH adjustment by adding 50 μL of 2 M acetate buffer at pH 4.2 to each microtube; saccharification at 68 °C for 90 min, 200 μL of amyloglucosidase per 30 g of sample. There were strong linear correlations between completely hydrolyzed starch (CHS) from SSM and ethanol yields from both traditional (R² = 0.86) and simultaneous saccharification and fermentation (SSF, R² = 0.93) procedures. CHS was a better indicator for predicting ethanol yield in fermentation than total starch.     

Conversion into bioethanol of insect (Sitophilus zeamais Motschulsky), mold (Aspergillus flavus Link) and sprout-damaged maize (Zea mays L.) and sorghum (Sorghum bicolor L. Moench)

The bioconversion into ethanol of insect (Sitophilus zeamais), mold (Aspergillus flavus) and sprout-damaged maize and sorghum was investigated. Kernel test weight losses due to insect damage in maize were almost twice compared to sorghum (18.6 vs. 10.7%). All damaged kernels lost some of the starch and increased soluble sugars, ash and crude fiber. The mold-damaged sorghum contained approximately five times more FAN compared to the control. The sprout-damaged kernels contained the highest amounts of reducing sugars prior (11 g/L) to and at the end (146.5 g/L) of liquefaction with α-amylase. Ethanol yields based on the already damaged grain indicated that sprout-damaged kernels yielded similar amounts compared to sound kernels (381.1 vs. 382.6 L/ton and 376.6 vs. 374.8 L/ton of sorghum or maize respectively). The insect-damaged maize and sorghum have reduced ethanol yields compared with the controls (29 and 23% respectively), and this negative result was mainly due to dry matter losses during the inadequate storage. Despite differences in ethanol yield, all treatments have similar conversion efficiencies (76.1–89.9%) indicating the robustness of yeast facing biotic-damaged feedstocks. This research demonstrates that the use of already damaged insect, mold or sprouted kernels is feasible and a good alternative for biorefineries.     

Carotenoid bioaccessibility from whole grain and decorticated yellow endosperm sorghum porridge

Sorghum is a staple crop and a potential dietary source of carotenoids in semi-arid regions of Africa, but information on the bioavailability of these pigments is limited. This study aimed at exploring the effects of agronomic manipulation on sorghum carotenoid contents at selected stages of kernel development and maturation and assessing carotenoid bioaccessibility from matured yellow-endosperm sorghum varieties (P88 and P1222), by comparing porridge made from sorghum whole and decorticated milled grains. Carotenoid content of sorghum milled fractions ranged from 2.90 to 7.22 mg/kg in P88 unbagged decorticated flour, at 50 and 30 days after half bloom (DAHB) respectively, to 9.87-13.69 mg/kg in bagged decorticated bran fractions in P88, at 50 and 30 DAHB respectively. Maize milled fractions were significantly (P < 0.05) higher in carotenoid content than all sorghum products. Bagging increased sorghum carotenoid content by 8-184% vs. unbagged panicles. Carotenoid bioaccessibility was generally higher from sorghum (63-81%) compared to maize (45-47%). Micellarization of xanthophylls (75%) was more efficient than carotenes (52%) in sorghum, while they were similar in maize (40-49%). These results suggest that the higher bioaccessibility of sorghum carotenoids combined with efforts to enhance sorghum carotenoid content may allow for sorghum to provide similar levels of bioaccessible carotenoid pigments as common yellow maize.     

Effects of endosperm texture and cooking conditions on the in vitro starch digestibility of sorghum and maize flours

The effects of endosperm vitreousness, cooking time and temperature on sorghum and maize starch digestion in vitro were studied using floury and vitreous endosperm flours. Starch digestion was significantly higher in floury sorghum endosperm than vitreous endosperm, but similar floury and vitreous endosperm of maize. Cooking with 2-mercaptoethanol increased starch digestion in both sorghum and maize, but more with sorghum, and more with vitreous endosperm flours. Increasing cooking time progressively reduced starch digestion in vitreous sorghum endosperm but improved digestibility in the other flours. Pressure-cooking increased starch digestion in all flours, but markedly more in vitreous sorghum flour; probably through physical disruption of the protein matrix enveloping the starch. Irrespective of vitreousness or cooking condition, the alpha-amylase kinetic constant (k) for both sorghum and maize flours remained similar, indicating that differences in their starch digestion were due to factors extrinsic to the starches. SDS-PAGE indicated that the higher proportion of disulphide bond-cross-linked prolamin proteins and more extensive polymerisation of the prolamins on cooking, resulting in polymers of M_r>100k, were responsible for the lower starch digestibility of the vitreous sorghum endosperm flour.     

Ethanol production from supercritical-fluid-extrusion cooked sorghum

Sorghum (Sorghum bicolor (L.) Moench) is a starch-rich grain similar to maize (Zea mays L.), but sorghum has been underutilized for biobased products and bioenergy. This study was designed to investigate the effects of supercritical-fluid-extrusion (SCFX) of sorghum on ethanol production. Morphology, chemical composition, and thermal properties of extruded sorghum were characterized. Analysis of extruded sorghum showed increased measurable starch content, free sugar content, and high levels of gelatinized starch. SCFX cooked and non-extruded sorghum were further liquefied, saccharified, and fermented to ethanol by using Saccharomyces cervisiae. The ethanol yield increased as sorghum concentration increased from 20 to 40% for both extruded and non-extruded sorghum. Ethanol yields from SCFX cooked sorghum were significantly greater than that from non-extruded sorghum (>5%).     

Properties of field-sprouted sorghum and its performance in ethanol production

The objective of this research was to investigate physicochemical and biochemical characteristics of field-sprouted grain sorghum and its fermentation performance in ethanol production. Five field-sprouted grain sorghum varieties, which received abnormally high rainfall during harvest, were used in this study. Enzyme activities, microstructure, flour pasting properties, kernel hardness, kernel weight, kernel size, flour size and particle distribution of field-sprouted grain sorghum were analyzed. The effect of germination (i.e., sprouting) on conversion of grain sorghum to ethanol was determined by using a laboratory dry-grind ethanol fermentation procedure. Sprouted sorghum had increased α-amylase activity; degraded starch granules and endosperm cell walls; decreased kernel hardness, kernel weight, kernel size, and particle size; and decreased pasting temperature and peak and final viscosities compared with non-sprouted grain sorghum. The major finding is that the time required for sprouted sorghum to complete fermentation was only about half that of non-sprouted sorghum. Also, ethanol yield from sprouted sorghum was higher (416–423 L/ton) than that from non-sprouted sorghum (409 L/ton) on a 14% moisture basis.     

Fractionation and characterization of teff proteins

The protein fractions in three different teff types were studied in comparison to sorghum to explain teff’s superior bread making quality. The proportion of aqueous alcohol-soluble teff protein was approx 40% and it was rich in glutamine and leucine. Hence, contrary to previous reports, prolamin is the major teff grain storage protein. With SDS-PAGE under non-reducing and reducing conditions, teff prolamins showed broad bands at approx. 20.3 and 22.8 kDa. Other bands were at approx. 36.1, 50.2, 66.2 and 90.0 kDa, respectively under non-reducing conditions, but were absent under reducing conditions, indicating that these polypeptides are disulphide bonded. The presence of broad monomeric prolamin bands in teff under non-reducing conditions indicates that teff prolamin is less polymerized than sorghum prolamin. Estimated free energy of hydration of teff prolamins was −161.3 kcal/mol compared to −139.8 kcal/mol for sorghum prolamin. By 2-D electrophoresis, teff protein contained more polypeptides than maize or sorghum. Teff contained a higher proportion of basic polypeptides than maize. With differential scanning calorimetry, teff prolamin exhibited a single endothermic peak at 69.85 °C, while no peak was detected for sorghum prolamin. The lower polymerization, hydrophobicity and denaturation temperature of teff prolamins probably make them somewhat functional in bread making.     

Storage retrogradation behavior of sorghum, maize and rice starch pastes related to amylopectin fine structure

Storage retrogradation behavior and properties of sorghum, maize, and rice starches were compared to better understand the relationship of amylopectin fine structure to quality issues. Long-term changes in texture of starch gels were attributed to amylopectin retrogradation. In starch pastes aged 7 days at 4 °C, change in the storage modulus (ΔG^′) during heating (representing intermolecular associations) was highly and positively correlated (r = 0.93, p < 0.01) with the proportion of fraction I (FrI) long chains from debranched amylopectin. One sorghum cultivar, Mota Maradi, showed a dramatic increase in the storage modulus (G′) over the 7 day storage period that was related to its high proportion of FrI. Pastes/gels made from starches with normal (20–30%) amylose content and higher proportions of FrI long chains from debranched amylopectin tended to become firmer with more syneresis during extended storage. Both degree of polymerization measurements and previous models for amylopectin structure indicate that FrI represents long B chains of amylopectin. Cereal cultivars having amylopectin structures with lower proportion of long B chains were speculated to give improved quality products with lower rates of retrogradation and staling. This is particularly an issue in sorghum foods where products generally lack storage stability and tend to stale relatively quickly.     

Sorghum extrusion process combined with biofortified sweet potato contributed for high iron bioavailability in Wistar rats

This study aimed to evaluate the effect of sorghum and sweet potato on the bioavailability of iron, gene expression of proteins involved in iron metabolism and the plasma antioxidant capacity in animals fed with whole sorghum grains processed by dry heat or extrusion, combined or not with sweet potato flour with high content of carotenoids. Five experimental groups were tested (n = 7): dry heat sorghum flour (DS); extruded sorghum flour (ES); whole sorghum flour + sweet potato flour (DS + SP); extruded sorghum flour + sweet potato flour (ES + SP) and positive control (FS). The evaluations included: hemoglobin gain, hemoglobin regeneration efficiency, gene expression of divalente metal transporter 1 (DMT-1), duodenal citochroma B (DcytB), ferroportin, hephaestin, transferrin and ferritin and total plasma antioxidant capacity (TAC). The ES + SP group showed higher (p < 0.05) expression of DcytB, ferroportin and hephaestin when compared to the control group. The DS group showed high (p < 0.05) expression of DMT-1 and the ES showed high mRNA expression of transferrin and ferritin. The changes in the sorghum physicochemical properties from extrusion process reduced the iron and phytate content, and increased the gene expression of proteins involved in iron metabolism, improving iron bioavailability. The combination of sweet potato and sorghum flour (dry or extruded) improved the iron capture and total antioxidant capacity, probably due to the presence of β-carotene and antioxidant compounds.     

Effect of annealing from traditional nixtamalisation process on the microstructural,thermal, and rheological properties of starch and quality of pozole

Eleven maize landraces were evaluated for pozole quality. The microstructural, thermal and rheological properties of annealed starch granules determine most of the quality of pozole. Annealed starch in traditional nixtamalisation has an important role in increasing gelatinisation onset (To), peak (Tp) and final (Tf) temperatures; peak, setback and final viscosity as well as the stability of the starch granule, all of which significantly affect pozole quality. Annealed starch in Cacahuacintle nixtamal (pozole end-use) increased temperatures To, Tp and Tf by >5.2, >3.8 and >4.1 °C respectively, and narrowed the range Tf − To from 13.78 to 12.62 °C. The enthalpy was reduced from 6.76 to 5.85 J/g, while the nixtamal starch in tortilla maize landraces presented fewer annealing effects. The annealing effect in nixtamal starch seems to stabilize the starch granules and avoid their collapse, compared to native starch, as shown by the X-ray diffraction peak intensity and pattern that is similar to unprocessed maize. Starch in nixtamal changes from Type A to Type V pattern in pozole. Kernel physical parameters, although important, affected the quality to a lesser extent, with the exception of the flotation index. Cacahuacintle maize landrace showed the best quality and yield as well as a short pozole cooking time.     

Effect of germination time and temperature on the functionality and protein solubility of sorghum flour

Sorghum was germinated for different time (12, 24, 36 and 48 h) at different temperatures (25, 30 and 35 °C) and the changes in their nutritional and functional properties of germinated sorghum flour were assessed and compared with native sorghum flour. Germination inversely affects the crude protein, fat, fibre and ash content. A decrease in water absorption and swelling power and increase in oil absorption capacity was observed due to enzymatic starch modification as the germination duration progressed. Germination of sorghum increased the gel consistency while paste clarity was decreased as compared to native flour. Proteins were modified by action of enzymes during higher germination time and temperature conditions, which results in significantly higher protein solubility of germinated sorghum flour, which also result in enhancing the foaming and emulsifying properties of the flour. Lowest % synersis value and least gelation concentrations were observed in native sorghum has, which increased during germination and were highest in sorghum germinated for 48 h at 35 °C. Germination in overall can be used as low cost natural bio-processing technique for the preparation of modified flour with enhanced function properties without chemical modification or genetic engineering.     

Comparison of sorghum and maize raw distillates: Factors affecting ethanol efficiency and volatile by-product profile

The potential of sorghum grain in the production of bioethanol was determined in comparison to maize and as an alternative to it. The effects of the raw materials, the raw material cultivars, and the fermentation process on ethanol efficiency and volatile compound profile of the raw distillates were investigated. The ethanol yield proved to be strongly determined by the variety of the raw material and by the fermentation method. The SSF method with a weight to water ratio of 1:4 proved to be the most effective for ethanol production in the case of both maize and sorghum. The highest ethanol yield at 86.94% of the theoretical value, was obtained from maize; the value from sorghum was 80.15%. The fermentation method, though not the grain cultivar, had a significant effect on the volatile compound profile of the raw distillates. The raw distillates obtained using the SSF method at a ground grain to water ratio of 1:4 had the lowest concentration of esters and aldehydes. The average content of volatile compounds in the sorghum distillates was lower than in the maize distillates. This study emphasizes the great potential of sorghum, a maize alternative, as an energy plant in the distillery.     

In vitro starch digestibility and predicted glycaemic indexes of buckwheat,oat, quinoa,sorghum, teff and commercial gluten-free bread

The in vitro starch digestibility of five gluten-free breads (from buckwheat, oat, quinoa, sorghum or teff flour) was analysed using a multi-enzyme dialysis system. Hydrolysis indexes (HI) and predicted glycaemic indexes (pGI) were calculated from the area under the curve (AUC; g RSR/100g TAC*min) of reducing sugars released (RSR), and related to that of white wheat bread. Total available carbohydrates (TAC; mg/4 g bread “as eaten”) were highest in sorghum (1634 mg) and oat bread (1384 mg). The AUC was highest for quinoa (3260 g RSR), followed by buckwheat (2377 g RSR) and teff bread (2026 g RSR). Quinoa bread showed highest predicted GI (95). GIs of buckwheat (GI 80), teff (74), sorghum (72) and oat (71) breads were significantly lower. Significantly higher gelatinization temperatures in teff (71 °C) and sorghum flour (69 °C) as determined by differential scanning calorimetry (DSC) correlated with lower pGIs (74 and 72). Larger granule diameters in oat (3–10 μm) and sorghum (6–18 μm) in comparison to quinoa (1.3 μm) and buckwheat flour (3–7 μm) as assessed with scanning electron microscopy resulted in lower specific surface area of starch granules. The data is in agreement with predictions that smaller starch granules result in a higher GI.     

In vitro starch digestibility and predicted glycaemic indexes of buckwheat,oat, quinoa,sorghum, teff and commercial gluten-free bread

The in vitro starch digestibility of five gluten-free breads (from buckwheat, oat, quinoa, sorghum or teff flour) was analysed using a multi-enzyme dialysis system. Hydrolysis indexes (HI) and predicted glycaemic indexes (pGI) were calculated from the area under the curve (AUC; g RSR/100g TAC*min) of reducing sugars released (RSR), and related to that of white wheat bread. Total available carbohydrates (TAC; mg/4 g bread “as eaten”) were highest in sorghum (1634 mg) and oat bread (1384 mg). The AUC was highest for quinoa (3260 g RSR), followed by buckwheat (2377 g RSR) and teff bread (2026 g RSR). Quinoa bread showed highest predicted GI (95). GIs of buckwheat (GI 80), teff (74), sorghum (72) and oat (71) breads were significantly lower. Significantly higher gelatinization temperatures in teff (71 °C) and sorghum flour (69 °C) as determined by differential scanning calorimetry (DSC) correlated with lower pGIs (74 and 72). Larger granule diameters in oat (3–10 μm) and sorghum (6–18 μm) in comparison to quinoa (1.3 μm) and buckwheat flour (3–7 μm) as assessed with scanning electron microscopy resulted in lower specific surface area of starch granules. The data is in agreement with predictions that smaller starch granules result in a higher GI.     

Effect of emulsifiers on complexation and functional properties of oxidized white sorghum (Sorghum bicolor) starch

The effect of addition of three commonly used emulsifiers namely GMS (glycerol monostearate), SSL (sodium stearoyl lactylate) and DATEM (diacetyl tartaric acid esters of monoglycerides) on complexation, thermal, pasting and textural properties of OWSS (oxidized white sorghum starch) was studied. The study is of interest as both oxidized starches and emulsifiers are present as co-ingredients in different food products and thus their complexation could affect the textural characteristics of foods. The complexation index (CI) reduced on oxidation of sorghum starch. The CI for native white sorghum starch (NWSS) was in the order GMS > SSL > DATEM whereas for OWSS, CI was in the order GMS > SSL > DATEM. Presence of emulsifiers significantly reduced gelatinization enthalpies of starches. Types I and II amylose–lipid complexes were observed in NWSS and OWSS on addition of GMS. Pasting temperature of NWSS increased while peak viscosity reduced on addition of SSL and GMS. Cold paste and setback viscosities of OWSS increased significantly (p ≤ 0.05) on addition of emulsifiers. Emulsifiers reduced firmness and rupture strength of NWSS and OWSS gels. Increase in firmness of gels on storage increased in NWSS and decreased in OWSS on addition of emulsifiers. Elasticity of OWSS on cold storage was higher in the presence of SSL and GMS.     

Characterization of sorghum grain and evaluation of sorghum flour in a Chinese egg noodle system

Sorghum is a gluten free grain that has potential to be used as an alternative to wheat flour for the Celiac Sprue market. There are thousands of sorghum lines that have not been characterized for grain, flour or end product quality. The objective of the research was to gain an understanding among grain sorghum quality factors and Chinese egg noodles quality. Four sorghum hybrids were characterized and evaluated for kernel characteristics, proximate analysis, flour composition and end product in a Chinese egg noodle system. Kernel size and weight affected the flour particle size and the amount of starch damage. Flour with fine particle size and high starch damage conferred noodles with high firmness and high tensile strength. Water uptake was highest for flour with smaller particle size (38 μm at 50% volume) and higher starch damage (6.14%). Cooking losses for all samples were below 10%. Starch of particle size <5 μm (C-type) contributed to firmer and higher tensile strength noodles. Water absorption was significantly affected by flour particle size, starch particle size and starch damage. Through control of sorghum grain and flour quality characteristics it is possible to manufacture a Chinese egg noodle with good physical attributes.     

Kinetics of starch digestion and functional properties of twin-screw extruded sorghum

The time-course of starch digestion in twin-screw extruded milled sorghum grain was investigated using an in-vitro procedure based on glucometry. The sorghum grains were hammer-milled, and extruded at three levels each of moisture and screw speed. Irrespective of the extrusion conditions, extruded and non-extruded milled sorghum grain exhibited monophasic digestograms, and the modified first-order kinetic and Peleg models adequately described the digestograms. Extrusion increased the rate of digestion by about ten times compared with non-extrudates. Starch gelatinisation varied in the extrudates, and microscopy revealed a mixture of raw, gelatinised and destructured starch and protein components in the extrudates. Starch digestion parameters significantly (p < 0.05) correlated with extruder response and various functional properties of the extrudates. Extrusion conditions for maximum starch gelatinisation in milled sorghum grain for fastest digestion as an efficient animal feed were interpolated, as well as the conditions for directly-expanded extrudates with potential for human food, where minimum starch digestion is desired.     

Particle size heterogeneity in milled barley and sorghum grains: Effects on physico-chemical properties and starch digestibility

The average particle size of ground grains is known to influence properties related to processing (e.g. water absorption and solubility) and nutritional value (e.g. starch digestion rate) of human foods and animal feeds. The purpose of this study was to identify the contributions made by individual size fractions of hammer-milled barley and sorghum grains to average bulk compositional, hydration, rheological, and enzyme susceptibility properties. Barley and sorghum grains were each hammer-milled through a 4 mm screen and subsequently fractionated on a set of eight sieves ranging from 0.125 mm to 2.8 mm. Individual fractions were characterised for (1) starch, aNDF, and water content, (2) water absorption index (WAI) and water solubility index (WSI), (3) viscosity profile during cooking and cooling in excess water, and (4) in vitro starch digestibility. Weighted average values based on fraction yields and property values for WAI, WSI, and starch digestibility were not significantly different from values obtained for non-fractionated ground grains of both barley and sorghum. Glucose yields from starch digestion varied about ten-fold between the smallest and largest particle fractions, and WAI and WSI had value ranges of 1.9–2.8 g/g (sorghum), 2.1–4.0 g/g (barley) and 1.3–4.5% (sorghum), 0.7–10.3% (barley), respectively. Viscosity profiles for milled sorghum grain fractions were dominated by starch swelling which became increasingly restricted as particle sizes increased. Viscosity profiles for milled barley grain fractions did not exhibit typical starch-based behaviour and were most likely dominated by soluble fibres. Taken together, the results show that there is considerable potential for designing combinations of hydration, rheological and digestibility properties of ground grains through informed selection of appropriate grains and particle size distributions.     

Sorghum silage quality as determined by chemical–nutritional factors

Sorghum [Sorghum bicolor (L.) Moench] is an ensilable tropical plant known as a good alternative to maize crops in regions with scarce rainfall. The objective of this trial was to obtain prediction models based on nutritional contents and end products of sorghum silage fermentation as related to the dry-matter composition of fresh plants before ensiling. Eleven different sorghum cultivars (including silage, graniferous and sweet types) were used. Twenty-five sorghum plots were harvested between 80 and 120 days of growth. Fifty plastic buckets were used as experimental microsilos and opened between 60 and 90 days of storage. Statistical modelling was used to create a prediction equation that could explain the impact of fresh sorghum composition on the chemical and nutritional composition of its silage. A complex model was detected by stepwise multiple regression to predict the difference of in vitro dry-matter digestibility (IVDMD) before and after ensiling, but a simpler model, which involved only the sum of water-soluble carbohydrate (fWSC) and hemicellulose (fHemi) concentrations in the dry matter of fresh forage, was considered to more usable. It had an acceptable coefficient of determination (0.51). The higher amount of WSC and Hemi in fresh sorghum linearly decreased the difference between IVDMD before and after the ensiling process. A WSC concentration of 125.4 g/kg DM in fresh sorghum is recommended for an ideal silage fermentation when considering pH and lactic acid levels, although ethanol levels continued to increase.     

Accelerated solvent extraction of phenolic compounds from sorghum brans

Most phenolic compounds in cereals are bound to cell wall components and thus they are difficult to extract. Finding techniques to enhance polyphenol extraction is important due to their potential health benefits. The objective of this study was to evaluate extractability of sorghum phenolic compounds using solvents under high pressure and temperature conditions. Polyphenols from black and tannin sorghum bran were extracted using an accelerated solvent extractor (ASE) at 60, 120 and 150 °C. ASE at 120 and 150 °C using 50 and 70% ethanol/water (v/v) was efficient in extracting similar amount of phenols (45 mg GAE/g) and 12% more antioxidants (628 μmol TE/g) from black sorghum compared to traditional methods using aqueous acetone and acidified methanol. High pressure and temperature did not improve the extraction of phenols and antioxidants in tannin sorghum as much as in black sorghum. This could be due to differences in grain structure and phenolic profile (different molecular weights) between the two samples. Another reason is that tannins may be interacting with proteins and carbohydrates under heat, thus they could be extracted but not measured. Therefore, there is a potential of using ASE extracts from black sorghum bran to produce beverages and colorants containing high antioxidant content.