Prediction of Specific Japanese Sponge Cake Volume Using Pasting Properties of Flour

In Japanese soft wheat (Triticum aestivum L.) breeding programs, protein content (PC), and specific surface area (SSA) of flour have been used as important factors for the baking quality of Japanese sponge cake. We proposed batter pasting viscosity (BPV) as a parameter to predict the baking quality of Japanese sponge cake. BPV was measured using a Rapid Visco‐Analyser (RVA) with a modified heating profile. Twenty soft wheat samples from the 2006‐07 season and 22 from the 2007‐08 season, including Japanese soft wheat cultivars, advanced breeders' lines, and Western White (WW) imported from the United States, were milled and evaluated for solvent retention capacity (SRC) values of four solvents, batter pasting properties, flour pasting properties, PC, SSA, and specific cake volume (SCV) to investigate their relationships. BPV was the most strongly correlated of the parameters to SCV (r = –0.90, P < 0.001). Stepwise multiple regression analysis selected BPV and minimum viscosity (MV) of flour pasting as significant independent variables to predict SCV (corrected R² = 0.848). The variability in BPV related to cake batter expansion was highly explained by PC and sucrose SRC (corrected R² = 0.854, P < 0.001). MV was correlated to SSA (r = 0.56, P < 0.001) and might be related to the prevention of sponge cake shrinkage during baking.     

Significance of Wheat Flour Particle Size on Sponge Cake Baking Quality

We evaluated the effect and magnitude of flour particle size on sponge cake (SC) baking quality. Two different sets of wheat flours, including flours of reduced particle size obtained by regrinding and flour fractions of different particle size separated by sieving, were tested for batter properties and SC baking quality. The proportion of small particles (<55 μm) of flour was increased by 11.6–26.9% by regrinding. Despite the increased sodium carbonate solvent retention capacity, which was probably a result of the increased starch damage and particle size reduction, reground flour exhibited little change in density and viscosity of flour‐water batter and produced SC of improved volume by 0.8–15.0%. The volume of SC baked from flour fractions of small (<55 μm), intermediate (55–88 μm), and large (>88 μm) particles of soft and club wheat was in the range of 1,353–1,450, 1,040–1,195, and 955–1,130 mL, respectively. Even with comparable or higher protein content, flour fractions of intermediate particle size produced larger volume of SC than flour fractions of large particle size. The flour fractions of small particle size in soft white and club wheat exhibited lower flour‐water batter density (102.6–105.9 g/100 mL) than did those of large and intermediate particle fractions (105.2–108.2 g/100 mL). The viscosity of flour‐water batter was lowest in flour fractions of small particle size, higher in intermediate particles, and highest in large particles. Flour particle size exerted a considerable influence on batter density and viscosity and subsequently on SC volume and crumb structure. Fine particle size of flour overpowered the negative effects of elevated starch damage, water absorption, and protein content in SC baking.     

15N‐Labeling of Egg Proteins for Studying Protein Network Formation During Pound Cake Making

Proteins from wheat and egg are important for pound cake texture, but their exact role is insufficiently understood. A clear, analytical distinction between proteins from wheat flour, egg white, or egg yolk has been a main challenge. However, this can be addressed by using egg proteins carrying ¹⁵N. Therefore, egg white and yolk protein were enriched in ¹⁵N by mixing ¹⁵N‐labeled leucine into hen feed. Incorporation of egg and flour proteins in the protein network was monitored based on changes in their extractability during cake making. The relative contribution of different noncovalent and covalent bonds could be determined by using different extraction media. We for the first time distinguished between the contribution of egg white, egg yolk, and wheat protein in network formation during pound cake making. Our results show that during batter mixing hardly any intermolecular disulfide bonds are formed and that baking induces tremendous changes in protein extractability. A protein network based on both disulfide bonds and hydrophobic interactions is formed during baking. This covalent network includes almost all egg white protein and most of the yolk and wheat flour protein. The remaining protein fraction most probably lacks sulfhydryl groups and/or intramolecular disulfide bonds.     

Tracking Arabinoxylans Through the Preparation of Pancakes

Arabinoxylans (AX) are well known to have a wide‐ranging influence on wheat (Triticum aestivum L.) end‐use quality and are associated with health benefits. There is little information on the effects of processing on AX properties in high‐water‐content batter‐based products and on the associations between AX properties and end‐use quality in such products. The objective of this study was to track total and water‐extractable AX (TAX and WEAX, respectively) contents and determine changes in AX characteristics throughout the baking process of pancakes, a batter‐based wheat product. The TAX and WEAX contents along with the arabinose‐to‐xylose (A/X) ratio were quantified in refined flour and wholemeal as well as batter and pancakes from two soft and three hard wheat varieties. ANOVA F values indicated that the variation in TAX content was influenced most by sample type differences (flour versus batter versus pancakes), whereas varietal differences were responsible for the greatest differences in WEAX. In separate analyses on refined and wholemeal flours, the highest F values were for variety WEAX, largely attributed to the higher WEAX content of the three hard varieties. WEAX levels generally increased slightly from flour to batter to pancakes in refined flour. The WEAX content in flour, batter, and pancakes of both refined flour and wholemeal was highly correlated with pancake volume. These observations suggest moderate changes in wheat AX characteristics during processing and a positive association of WEAX levels with end‐product volume in a batter‐based product.     

Transgenic Enhancement of High‐Molecular‐Weight Glutenin Subunit 1Dy10 Concentration: Effects in Wheat Flour Blends and Sponge and Dough Baking

Dough strength is needed for efficient breadmaking quality. This property is strongly influenced in wheat (Triticum aestivum L.) by gluten seed storage proteins and, in particular, by high‐molecular‐weight (HMW) glutenin subunit composition. Experiments were designed to elevate expression of a key native HMW glutenin subunit (1Dy10) via genetic engineering and to determine whether resultant flours can be used in sponge and dough applications, the most common commercial bread‐baking procedure. Both unblended and blended samples from transgenic and nontransgenic sister lines were tested, with blended samples being formed by addition to a control sample. Dough properties, as determined by farinograph evaluation, were improved by the transgene‐encoded increases in 1Dy10 in both undiluted and blended flours. Mean farinograph stability of transgenic samples was twice that of the control, and blends with transgenic samples demonstrated increases in stabilities proportional to the amount of transgenic flour included. Mean farinograph quality numbers of transgenic samples, and of all blends containing transgenic flour, were significantly higher than both the control and all nontransgenic treatments. In the sponge and dough bake procedure, undiluted transgenic samples induced lower scores, relative to both control and undiluted nontransgenic samples, for water absorption, crumb body firmness, and loaf volume. In blends, however, the transgenic samples resulted in improvements in some sponge and dough loaf attributes, including loaf symmetry and crumb color score, without any concomitant loss of loaf volume in transgenic blends. These improved variables relate to finished product appearance and to consumer selection in markets. The use of transgenic flours with increased 1Dy10 glutenin content in commercial blends could provide advantages in sponge and dough bake applications.     

Investigation of a Small‐Scale Asymmetric Centrifugal Mixer for the Evaluation of Asian Noodles

A high throughput centrifugal mixer capable of using smaller amounts of flour (50 g) was evaluated for the production of oriental alkaline noodles. The unit requires a small footprint on a laboratory bench and offers variable speed mixing (300–3,500 rpm) for 5–60 sec. Three different mixing bowls, plain, pin, and paddle, were evaluated for the small‐scale production of alkaline noodles using straight‐grade flour derived from Canada Western Red Spring (CWRS) and Canada Prairie White Spring (CPSW) wheat. Under optimized mixing conditions (3,000 rpm for 30 sec), the pin and paddle bowls produced noodle dough with crumb size distribution and adhesion characteristics consistent with commercial requirements. The plain bowl produced dough with larger undesirable dough chunks and showed excessive heat buildup. Noodle sheets produced from this dough were not comparable in color characteristics to conventionally produced noodle sheets. Noodles prepared using the paddle mixer also displayed some significantly different color and texture characteristics than conventionally prepared noodles. However, raw noodle sheets or cooked noodles of either wheat class, prepared using the pin bowl mixer, displayed color values (L*, a*, and b*) at 2 and 24 hr and cooked noodle texture characteristics (bite, chewiness, resistance to compression, and recovery) comparable to a conventional laboratory‐scale Hobart type mixer. In addition to the very short mixing time and small equipment footprint for the centrifuge mixer, rapid throughput is enhanced by the ability to rapidly clean or interchange bowls and to potentially vary sample size to as little as 5 g. These attributes should be particularly useful in earlier generation breeder programs where large numbers of samples require rapid screening.     

Effect of Isomaltooligosaccharide Syrup on Quality Characteristics of Sponge Cake

Sponge cakes were formulated using isomaltooligosaccharide (IMO) syrup as a sweetener to replace 0, 25, 50, 75, and 100% sucrose. The qualities of cakes were evaluated by physicochemical, microbiological, and sensory evaluation analyses. The viscosity in cake batter, cake volume, crumb Hunter a value, and IMO contents of baked cakes increased with increasing IMO syrup level, whereas the specific gravity in cake batter, crust L a b, and crumb L and b values, and hardness of baked cakes showed a reverse trend. The crust and crumb of cakes became darker and less yellow and had a better tender and less sweet texture as IMO syrup level increased and sucrose decreased. The degree of overall liking of cakes increased with increasing IMO syrup level. Total plate counts exceeded 10⁵ CFU/g for cakes stored at 25°C for three days and <10³ CFU/g for the samples stored at 5°C for seven days. The changes in the moisture content, water activity, L a b values, and IMO contents of samples did not differ during storage. Overall, sucrose in the formulation of sponge cakes could be partially or fully replaced with IMO syrup.     

Investigation of Soft Wheat Flour Quality Factors Associated with Sponge Cake Sensory Tenderness

Relationships among soft wheat quality parameters relating to sponge cake volume and sensory tenderness were investigated. Sixteen soft wheats from the 2008–2009 crop and 11 from the 2009–2010 crop, including Japanese soft wheat cultivars, advanced breeders' lines, and western white wheat imported from the United States, were milled and evaluated for protein content, sucrose solvent retention capacity value, specific surface area, flour pasting properties, batter pasting viscosity, sodium dodecyl sulfate sedimentation (SDSS) volume, farinograph properties, specific cake volume, and sensory tenderness score to investigate their relationships. Batter pasting viscosity was measured with a Rapid Visco Analyzer (RVA) at 2 min after reaching 90°C in heating a mixture with equal weights of flour, sucrose, and water. RVA minimum viscosity of flour suspension in water was the most influencing factor and positively correlated to specific cake volume, and RVA batter pasting viscosity and SDSS volume were negatively correlated. Meanwhile, protein content and SDSS volume were strongly negatively correlated with sensory tenderness score. Stepwise multiple regression analysis selected protein content and specific cake volume as independent variables to predict sensory tenderness score; however, SDSS volume and farinograph properties relating to protein strength were not selected. Protein content affected sponge cake tenderness independently of specific cake volume, which was related to differences in cake density.     

Baking Characteristics of Chiffon Cake as Influenced by Microbial Transglutaminase

Protein modification via covalent bonds by using microbial transglutaminase (TGase) has generated many processing functionality improvements in specific food ingredients. In this study, TGase was added into different cake portions (foam and yolk batter) at levels of 0, 0.5, and 1.0% (w/w, total protein weight basis). The treatment of 0.5% TGase in the yolk batter portion significantly (P ≤ 0.05) increased its emulsion activity. The addition of 1.0% TGase in the yolk batter portion significantly increased both foam stability and emulsion activity of cake batter, whereas the addition in the foam portion only increased the emulsion activity of cake batter significantly (P ≤ 0.05). As the addition of TGase, in foam or in the yolk batter portion, rose from 0 to 1.0%, the specific volume of chiffon cake increased. Cakes with 1.0% TGase in the foam portion had the maximum specific volume, 7.078 mL/g, and the softest texture. SDS‐PAGE was used to analyze the modifications of TGase to the protein fractions from different cake portions. The effect of TGase on protein fractions from the yolk batter portion was more evident than that on protein fractions from the foam portion. However, there was no significant difference between the protein fractions of cake batters with the same level of TGase in the foam and yolk portions, which suggested that the main substrates of TGase were yolk protein and wheat protein, instead of egg white protein.     

Baking Gradients Cause Heterogeneity in Starch and Proteins in Pound Cake

We investigated the impact of temperature and moisture gradients on starch gelatinization and egg denaturation, and on protein extractabilities during cake baking. Differences in crumb structure in the center, top, and bottom zones of cake as measured with X‐ray microfocus‐computed tomography were successfully related to the moment at which starch gelatinized and protein aggregated during baking, which stiffened the cell walls. The temperature in the top and bottom zones of cake increased faster than in the center of the cake due to facilitated heat transfer. This resulted in lower water availability in top and bottom zones, leading to incomplete gelatinization of starch after baking in these zones. In the top zone, extended starch gelatinization and protein polymerization led to later cell wall formation, resulting in a broader cell size distribution. The bottom zone of cake reached the highest temperatures during baking with more substantial starch gelatinization and egg denaturation within the first 25 min of baking. During the final 20 min of baking, little if any change in gelatinization enthalpy and protein extractability was found due to the very low water availability in this region. The bottom zone of the crumb showed a broader cell wall size distribution, which was associated with more collapse. All in all, the results illustrate that cake crumb is not a homogeneous material.     

Baking Performance of Durum and Soft Wheat Flour in a Sponge-Dough Breadmaking Procedure

Breadmaking properties were determined for formulations that included durum, soft, and spring wheat flour, using a pound-loaf sponge-dough baking procedure. Up to 60% durum or soft wheat flour plus 10% spring wheat flour could be incorporated at the sponge stage for optimum dough-handling properties. At remix, the dough stage required 30% spring wheat flour. Bread made with 100% spring wheat flour was used as a standard for comparison. Bread made with 60% durum flour exhibited internal crumb color that was slightly yellow. When storing pound bread loaves for 72 hr, crumb moisture content remained unchanged. Crumb firmness and enthalpy increased the most in bread made with 60% soft wheat flour. Crumb firmness increased the least in bread made with 100% spring wheat flour. Enthalpy changed the least in bread made with 60% durum flour. Crumb moisture content was significantly correlated with crumb firmness (r = -0.82) and enthalpy (r = -0.65). However, crumb moisture content was specific for each type of flour and a function of flour water absorption; therefore, these correlations should be interpreted with caution. Crumb firmness and enthalpy were significantly correlated (r = 0.65). Ball-milling flour resulted in an increase in water absorption of ≈2% and in crumb moisture content of ≈0.5% but had no effect on either crumb firmness or enthalpy.     

Effect of Nutrim Oat Bran and Flaxseed on Rheological Properties of Cakes

Cake shortening contents were replaced with Nutrim oat bran (OB) and flaxseed powder, and the effects of these substitutions on the physical and rheological properties of cakes were investigated. Cakes with shortening replaced up to 40% by weight possessed a volume similar to that of the control cake produced with shortening. Replacement using Nutrim OB and flaxseed powder revealed significant color changes in both the cake crust and crumb. At high levels of substitution, the cake crust became lighter, while the crumb darkened. At >40% by weight substitution with either Nutrim OB or flaxseed, the cakes displayed increased hardness; however, cohesiveness and springiness increased gradually with increasing substitution. Increased substitution with Nutrim OB caused an increase in the measured shear viscosity and oscillatory storage and loss moduli of the cakes. Increased substitution with flaxseed caused decreases in these rheological parameters. Additional rheological experiments were performed to elucidate changes in the formulations during the baking process and indicated an increase in the elasticity of the baked batter with decreasing shortening.     

Effects of Flour Strength,Baking Absorption,and Processing Conditions on the Structure and Mechanical Properties of Bread Crumb

The objective of this study was to determine the effects of flour type, baking absorption, variation in sheeting, and dough proofing time on the density, crumb grain (visual texture), and mechanical properties (physical texture) of bread crumb. All response variables were measured on the same bread crumb specimens. Bread loaves were prepared by a short‐time bread‐making process using four spring wheat flours of varying strength. After crumb density measurement, digital image analysis (DIA) was used to determine crumb grain properties including crumb brightness, cell size, cell wall thickness, and crumb uniformity. Tensile tests were performed on bone‐shaped specimens cut from the same bread slices used for DIA to obtain values for Young's modulus, fracture stress, fracture strain, and fracture energy. Proof time had the most profound influence on the bread with substantial effects on loaf volume, crumb density, crumb brightness, and grain, as well as crumb mechanical properties. Increasing proof time resulted in higher loaf volume, lower crumb density and brightness, coarser crumb with fewer and larger cells with thicker cell walls, and weaker crumb tensile properties. Varying flour type also led to significant differences in most of the measured crumb parameters that appeared to correspond to differences in gluten strength among the flour samples. With increasing flour strength, there was a clear trend to increasing loaf volume, finer and more uniform crumb grain, and stronger and more extensible bread crumb. Increasing baking absorption had virtually no effect on crumb structure but significantly weakened crumb strength and increased fracture strain. In contrast, varying the number of sheeting passes had a minor effect on crumb cellular structure but no effect on mechanical properties. The experimental data were consistent with a cause‐effect relationship between flour strength and the tensile strength of bread crumb arising as a result of stronger flours exhibiting greater resistance to gas cell coalescence, thereby having fewer crumb defects.     

Production of Two Types of Pocket‐Forming Flat Bread by the Sponge and Dough Method

Two types of flat bread (thin and thick) were produced from straight‐grade flour by the traditional straight dough (SD) and sponge and dough (SPD) methods using 50 and 60% sponges. Quality of the resulting bread was evaluated with respect to specific volume, crumb distribution between layers, moisture content, overall sensory quality, and rate of staling. The results showed that the method of production has a significant effect (P < 0.05) on the specific volume of the crumb‐rich thick flat bread but not on the almost crumb‐free thin type. The study showed that breads produced with the SPD method were superior to those produced by the SD method with respect to their overall quality and resistance to staling, and that using 50% sponge gave bread with superior overall sensory quality to that obtained using 60% sponge. The results indicate that the Structograph can be used to follow the staling of these breads. Nonetheless, using the SPD method has some drawbacks, mainly longer fermentation time, and more space, mixing, and labor requirements that are expected to limit its use in commercial production of flat bread types.     

Model approach to starch functionality in bread making

We used modified wheat starches in gluten-starch flour models to study the role of starch in bread making. Incorporation of hydroxypropylated starch in the recipe reduced loaf volume and initial crumb firmness and increased crumb gas cell size. Firming rate and firmness after storage increased for loaves containing the least hydroxypropylated starch. Inclusion of cross-linked starch had little effect on loaf volume or crumb structure but increased crumb firmness. The firming rate was mostly similar to that of control samples. Presumably, the moment and extent of starch gelatinization and the concomitant water migration influence the structure formation during baking. Initial bread firmness seems determined by the rigidity of the gelatinized granules and leached amylose. Amylopectin retrogradation and strengthening of a long-range network by intensifying the inter- and intramolecular starch-starch and possibly also starch-gluten interactions (presumably because of water incorporation in retrograded amylopectin crystallites) play an important role in firming.     

Evaluation of Various Baking Methods for Polished Wheat Flours

Flour qualities of polished wheat flours of three fractions, C‐1 (100–90%), C‐5 (60–50%), and C‐8 (30–0%), obtained from hard‐type wheat grain were used for the evaluation of four kinds of baking methods: optimized straight (OSM), long fermentation (LFM), sponge‐dough (SDM) and no‐time (NTM) methods. The dough stability of C‐5 in farinograph mixing was excellent and the maturity of polished flour doughs during storage in extensigraph was more improved than those of the commercial wheat flour (CW). There were no significant differences in the viscoelastic properties of CW dough after mixing, regardless of the baking method, while those of polished flour doughs were changed by the baking method; this tendency became clear after fermentation. The polished flours could make a better gluten structure in the dough samples after mixing or fermentation using LFM and SDM, as compared with other baking methods. Baking qualities such as specific volume and storage properties of breads from all polished flours made with SDM increased more than with other methods. In addition, viscoelastic properties of C‐5 and C‐8 doughs fermented by SDM were similar to those of CW, and the C‐5 breadcrumb showed softness similar to that of the CW. Also, SDM could make C‐5 bread with significantly higher elasticity and cohesiveness after storage for five days when compared with CW bread. Therefore, SDM with long fermentation, as compared with other baking methods, was considered suitable for use with polished flours to give better effects on dough properties during fermentation, resulting in more favorable bread qualities.     

Significance of Starch Properties and Quantity on Sponge Cake Volume

We evaluated the qualitative and quantitative effects of wheat starch on sponge cake (SC) baking quality. Twenty wheat flours, including soft white and club wheat of normal, partial waxy, and waxy endosperm, as well as hard wheat, were tested for amylose content, pasting properties, and SC baking quality. Starches isolated from wheat flours of normal, single‐null partial waxy, double‐null partial waxy, and waxy endosperm were also tested for pasting properties and baked into SC. Double‐null partial waxy and waxy wheat flours produced SC with volume of 828–895 mL, whereas volume of SC baked from normal and single‐null partial waxy wheat flours ranged from 1,093 to 1,335 mL. The amylose content of soft white and club wheat flour was positively related to the volume of SC (r = 0.790, P < 0.001). Pasting temperature, peak viscosity, final viscosity, breakdown, and setback also showed significant relationships with SC volume. Normal and waxy starch blends having amylose contents of 25, 20, 15, and 10% produced SCs with volume of 1,570, 1,435, 1,385, and 1,185 mL, respectively. At least 70 g of starch or at least 75% starch in 100 g of starch–gluten blend in replacement of 100 g of wheat flour in the SC baking formula was needed to produce SC having the maximum volume potential. Starch properties including amylose content and pasting properties as well as proportion of starch evidently play significant roles in SC baking quality of wheat flour.     

Iron-Enriched Bread with Karkade (Hibiscus sabdariffa) and Wheat Flour

Karkade (Hibiscus sabdariffa) was blended with wheat flour to make bread. When 0.5% Karkade was blended with wheat flour, maximum bread height and specific volume (cm³/g) were obtained (pH 4.8–5.0); these properties gradually deteriorated with increased Karkade. The pH of the bread crumb decreased with increased Karkade, reaching pH 3.35 when blended with 10% Karkade. The pH of Karkade alone was 2.5, which was adjusted to ≈5.0 by the addition of alkali just before blending with wheat flour and making bread. Control of the Karkade pH resulted in bread height and specific volume recovering to the original optimal levels. In addition, the deep reddish purple color (513 nm) of the bread crumb changed to a brownish color crumb. The Fe content was 0.14 mg of Fe/gram of dry crumb, or 6.22 mg of Fe/60 g of fresh bread when 5% Karkade was blended with wheat flour.     

Comparative Effects of 1BL/1RS Translocation in Relation to Protein Composition and Milling and Baking Quality of Soft Red Winter Wheat

Forty grain samples, derived from six soft red winter wheat lines with 1BL/1RS and four genotypes without the translocation, grown in four diverse environments, were used to assess test weight, flour yield, protein content of grain and flour, rheological properties, and end-use characteristics in cakes and cookies. Wheat lines with 1BL/1RS had similar or higher mean test weights than lines without the translocation. Mean flour yields were similar for the two groups. Test weight was not predictive of flour yield. Mean values for grain moisture, grain protein, and rheological properties, as measured by farinograph for mixing time stability and mixing tolerance index, were similar for wheat lines with and without 1BL/1RS. In several cases, flour from lines with 1BL/1RS produced dough with greater mixing tolerance and cakes with higher volume and softer texture than did check lines without the translocation. However, the translocation in these soft red winter wheat lines resulted in higher farinograph water absorption by the flour and decreased cookie spread. The results of this study were novel in that end-use, specifically baking quality of soft wheat lines with 1BL/1RS, varied dramatically depending on whether cookies or cakes were evaluated. Therefore, use of single-product baking tests may lead to false conclusions regarding end-use quality of 1BL/1RS soft wheat. Direct comparison between a pair of sister lines with and without 1BL/1RS indicated that the translocation had adverse effects on quality as exemplified by lower flour yield, greater farinograph water absorption, and reduced cookie diameter. However, the 1BL/1RS line had greater mixing tolerance and similar cake volume and texture scores in comparison to its sister line. In summary, 1BL/1RS lines were identified in which quality characteristics exceeded those of control cultivars and commercial flours. Genetic background and environmental factors probably affected milling and baking quality to a greater extent than the translocation. Many of the negative quality attributes previously associated with 1BL/1RS are probably due to genetic background effects and, therefore, could be greatly diminished with improvement of the genetic background in which the translocation resides.