Effect of physicochemical and empirical rheological wheat flour properties on quality parameters of bread made from pre-fermented frozen dough

The objective of this study was to examine the influence of flour quality on the properties of bread made from pre-fermented frozen dough. The physicochemical parameters of 8 different wheat flours were determined, especially the protein quality was analysed in detail by a RP-HPLC procedure. A standardized baking experiment was performed with frozen storage periods from 1 to 168 days. Baked bread was characterised for specific loaf volume, crumb firmness and crumb elasticity. The results were compared to none frozen control breads. Duration of frozen storage significantly affected specific loaf volume and crumb firmness. The reduction of specific loaf volume was different among the used flours and its behaviour and intensity was highly influenced by flour properties. For control breads wet gluten, flourgraph E7 maximum resistance and RVA peak viscosity were positively correlated with specific loaf volume. However, after 1–28 days of frozen storage, wet gluten content was not significantly influencing specific loaf volume, while other parameters were still significantly correlated with the final bread properties. After 168 days of frozen storage all breads showed low volume and high crumb firmness, thus no significant correlations between flour properties and bread quality were found. Findings suggest that flours with strong gluten networks, which show high resistance to extension, are most suitable for frozen dough production. Furthermore, starch pasting characteristics were also affecting bread quality in pre-fermented frozen dough.     

Correlations of the Breadmaking Performance of Wheat Flour with Rheological Measurements on a Micro-scale

For the characterization of wheat quality, micro-extension tests for dough and gluten and a micro-baking test were developed using comparable dough compositions, the same mixing temperature and cultivar-specific mixing times. By means of these methods, the flours of 26 wheat samples were studied for dough development time, maximum resistance and extensibility of dough and gluten and loaf volume of the baked products. Standard methods (rapid-mix-test, gluten index determination) were used for comparison. The results indicated that the rheological properties of dough and gluten as well as the gluten index are correlated higher with the optimised micro-baking test than with the standard baking test. If flour protein or wet gluten content is included in the correlations, the extension test of gluten, which can be performed easily and reproducibly, allows a reliable prediction of the loaf volume obtained by the micro-baking test.     

Strain Hardening Properties and Extensibility of Flour and Gluten Doughs in Relation to Breadmaking Performance

The mechanical properties of flour–water doughs and hydrated gluten of different wheat cultivars were determined. Measurements were performed at small deformations (dynamic measurements) as well as at large deformations (biaxial extension measurements). Results of dynamic measurements of flour doughs related poorly to breadmaking quality. For hydrated gluten doughs, all having the same water content, it was found that glutens from wheat cultivars with good baking quality had higher values for the storage modulus,G, and lower values for the loss tangent. The relevant type of deformation around an expanding gas bubble is biaxial extension. Wheats with a good baking performance exhibited greater strain hardening and greater extensibility. The differences in strain hardening observed at 20 °C were also present at 55 °C. No clear effects of NaCl or emulsifiers on the biaxial extension properties of flour dough were found. Extensograms as well as Alveograms from the flour doughs showed that, in general, good baking flours exhibited stronger resistance to extension and a greater extensibility, but differences found were not directly related to the results of the baking tests. The results indicate that the baking performance of dough is related to a combination of at least three different rheological characteristics.     

Microstructure, fundamental rheology and baking characteristics of batters and breads from different gluten-free flours treated with a microbial transglutaminase

Gluten is a fundamental component for the overall quality and structure of breads. The replacement of the gluten network in the development of gluten-free cereal products is a challenging task for the cereal technologist. The functionality of proteins from gluten-free flours could be modified in order to improve their baking characteristics by promoting protein networks. Transglutaminase (TGase) has been successfully used in food systems to promote protein cross-linking. In this study, TGase was investigated for network forming potential on flours from six different gluten-free cereals (brown rice, buckwheat, corn, oat, sorghum and teff) used in breadmaking. TGase was added at 0, 1 or 10 U/g of proteins present in the recipe. The effect of TGase on batters and breads was evaluated by fundamental rheological tests, Texture Profile Analysis and standard baking tests. Three-dimensional elaborations of Confocal Laser Scanning Microscopy (CLSM) images were performed on both batters and breads to evaluate the influence of TGase on microstructure. Fundamental rheological tests showed a significant increase in the pseudoplastic behaviour of buckwheat and brown rice batters when 10 U of TGase were used. The resulting buckwheat and brown rice breads showed improved baking characteristics as well as overall macroscopic appearance. Three-dimensional CLSM image elaborations confirmed the formation of protein complexes by TGase action. On the other side, TGase showed negative effects on corn flour as its application was detrimental for the elastic properties of the batters. Nevertheless, the resulting breads showed significant improvements in terms of increased specific volume and decreased crumb hardness and chewiness. Under the conditions of this study, no effects of TGase could be observed on breads from oat, sorghum or teff. Overall, the results of this study show that TGase can be successfully applied to gluten-free flours to improve their breadmaking potentials by promoting network formation. However, the protein source is a key element determining the impact of the enzyme.     

Interrelationships of Protein Composition, Protein Level, Baking Process and the Characteristics of Hearth Bread and Pan Bread

Baking performance of hearth bread and pan bread were investigated using 10 wheat varieties with variable protein quality. For most varieties, samples were selected at two protein levels, approximately 11 and 13% (d.m.). The effects of flour quality on loaf characteristics were different for hearth bread compared to pan bread, where both protein quality and protein content affect loaf volume positively in an optimised baking test. Hearth bread is more complex as both the form ratio and loaf volume are critical external characteristics. When using fixed proving time, the form ratio was positively affected by dough resistance and mixing peak time at high speed mixing, and negatively affected by dough extensibility. Dough resistance and mixing peak time correlated strongly to the HMW glutenin composition, whereas dough extensibility was related to protein content. In contrast to the form ratio, loaf volume was positively affected by dough extensibility, whereas protein quality had no significant effect. This was seen both for doughs produced at optimal mixing time at high speed mixing (126 rev/min) and for doughs produced at fixed mixing times at low speed mixing (63 rev/min). When proving time was optimised to achieve a defined form ratio, flours of strong protein quality should be proved longer than flours of week protein quality, resulting in higher loaf volume for flours of the strongest protein quality. With respect to protein content, the positive effect of protein content on loaf volume was counteracted due to reduced proving time when aiming for a defined form ratio.     

Rheological properties and baking performance of rye dough as affected by transglutaminase

Since protein aggregation and formation of a continuous protein matrix in rye dough is very limited, an enzyme-induced protein aggregation method to improve the baking properties was investigated. The effects of microbial transglutaminase (TG) on the properties of rye dough were studied by rheological tests, confocal laser scanning microscopy (CSLM), standard-scale baking tests and crumb texture profile analysis. Addition of TG in the range of 0-4000 Ukg⁻¹ rye flour modified the rheological properties of rye flour dough, resulting in a progressive increase of the complex shear modulus (|G∗|) and in a decrease of the loss factor (tan δ) due to protein cross-linking or aggregation. CLSM image analysis illustrated a TG-induced increase of the size of rye protein complexes. Standard baking tests showed positive effects on loaf volume and crumb texture of rye bread with TG applied up to 500 Ukg⁻¹ rye flour. Higher levels of TG (500 U ≤ TG ≤ 4000 U) had detrimental effects on loaf volume. Increasing TG concentration resulted in an increase of crumb springiness and hardness. In conclusion, the results of this work demonstrated that TG can be used to improve the bread making performance of rye dough by creating a continuous protein network.     

Evaluation of the rheological properties of dough and quality of bread made with the flour obtained from old cultivars and modern breeding lines of spelt (Triticum aestivum ssp. spelta)

This work evaluates rheological properties of dough and quality of bread prepared from the flour of ancient varieties and modern breeding lines of spelt compared to common wheat. Spelt flours of old varieties exhibited similar water absorption; the largest was noted in the STH-8 line flour. Spelt doughs had longer development time and were more stable than wheat dough. The doughs made of old spelt varieties were more resistant to extension than that produced from new lines flours. Of the spelt breads, this of the STH-8 line spelt line had the largest loaf volume but smaller than wheat bread. In addition, spelt doughs had similar porosity; the most porous was the bread baked from the Frankenkorn cv, Schwabenkorn cv and STH-8 line flours. Moreover, the crumb of the bread manufactured from the flours of spelt variety Frankenkorn and the STH 28-4614 line showed the greatest resistance to compression and the smallest compressibility.     

Extensional rheological properties in mixed and fermented/rested dough and relationships with steamed bread quality

In this study, sixteen wheat varieties for cultivation in China were examined for the flour characteristics using the farinograph, extensograph and rheofermentometer, uniaxial extensional rheology employing the extensograph and the Kieffer extensibility rig and biaxial extension by uniaxial compression of mixed dough with and without yeast, rested and fermented dough, and steamed bread quality including specific volume and texture properties. Three statistical analysis methods including Pearson correlation, principle component and stepwise multiple regression analysis were carried out to correlate dough properties with steamed bread quality. Biaxial extension viscosity was positively correlated with texture properties (hardness and chewiness) of steamed bread (r = 0.521–0.685, p < 0.05). Based on the correlation coefficients and the model (r² = 0.852, p = 0.003) obtained using stepwise multiple regression analysis, the best predictors for specific volume of steamed bread were the maximum resistance to extension of rested dough (r = 0.664, p < 0.01) and total work for breakage of fermented dough (r = 0.662, p < 0.01). Principal component analysis of rheological properties of fermented dough and flour characteristics provided more useful information for discriminating wheat flour quality and help breeders to select most convenient wheat flour for the steamed bread making.     

Influence of Flour Quality and Baking Process on Hearth Bread Characteristics Made Using Gentle Mixing

Hearth bread was made from 12 blends of four flours, which varied in protein content (10·2–14·3%) and protein quality, by a straight dough baking procedure. Doughs were mixed using a Farinograph operated at 63 rpm for variable mixing times (5–25 min), and proof times were also varied (35–60 min). Loaf volume was strongly positively related to protein content (r=0·95), Farinograph dough development time (FDT) (r=0·88) and Farinograph dough stability (FDS) (r=−0·97), but not to Zeleny sedimentation volume, SDS sedimentation volume or Mixograph peak time (MPT). Similar observations were found for the form ratio of loaves. The positive relationships between protein content on the one hand and loaf volume and form ratio on the other were only observed at medium (15 min) and long (25 min) mixing times, but not after a short mixing time (5 min). Furthermore, loaf characteristics were strongly affected by the process parameters, giving independent effects on loaf volume vs. form ratio.     

Predicting hot-press wheat tortilla quality using flour,dough and gluten properties

A cost-effective, faster and efficient way of screening wheat samples suitable for tortilla production is needed. This research aimed to develop prediction models for tortilla quality (diameter, specific volume, color and texture parameters) using grain, flour and dough properties of 16 wheat flours. Another set of 18 samples was used to validate the models. The prediction models were developed using stepwise multiple regression. Dough rheological tests had higher correlations with tortilla quality than grain and flour chemical tests. Mixograph mixing time and dough resistance to extension (from extensibility test using a texture analyzer) were correlated best with tortilla quality, particularly tortilla diameter (r = −0.87 and −0.86 respectively, P < 0.01). Insoluble polymeric proteins (IPP) and gluten index were significantly correlated with tortilla diameter (r = −0.70 and −0.67 respectively, P < 0.01) and specific volume (r = −0.73, P < 0.01). Tortilla diameter was the quality parameter best explained (R² = 0.86) by the prediction models using mixing time and dough resistance to extension. Rheological parameters such as rupture distance and maximum force were also successfully predicted. These prediction models, developed from linear equations, will be an easy and fast tool for breeders to advance or eliminate wheat lines specifically bred for tortilla production.     

Rheological properties and baking quality of wheat varieties from various geographical regions

Eight wheat varieties, originating from various geographical regions were examined for their rheological properties during large uniaxial and biaxial extensions and for their baking quality. Extensibility during uniaxial extension as well as biaxial extensional viscosity proved to be significant properties in predicting loaf volume. Multiple regression analysis indicated uniaxial extensibility and biaxial extensional viscosity as best predictors for loaf volume. The varieties with the highest strain hardening index were those of high loaf volume and also fine and soft crumb, whereas varieties of low strain hardening index were of poor baking quality. However, baking behaviour was not completely explained by considering only the strain hardening index. Crumb fineness was also investigated and it was taken into consideration when evaluating the varieties for their baking quality. 3D scatter plots of loaf volume, cell volume, and number of cells in the slice, divided the wheat samples in groups depending on their baking quality and common rheological characteristics were observed for these groups. The samples were also examined for their proofing capacity. Maximum dough height from the rheofermentometer correlated with loaf volume and was affected by rheological properties of the samples.     

Large deformation stress relaxation and compression-recovery of gluten representing different wheat classes

Despite the great variety of physicochemical and rheological tests available for measuring wheat flour, dough and gluten quality, the US wheat marketing system still relies primarily on wheat kernel hardness and growing season to categorize cultivars. To better understand and differentiate wheat cultivars of the same class, the tensile strength, and stress relaxation behavior of gluten from 15 wheat cultivars was measured and compared to other available physicochemical parameters, including but not limited to protein content, glutenin macropolymer content (GMP) and bread loaf volume. In addition, a novel gluten compression–relaxation (Gluten CORE) instrument was used to measure the degree of elastic recovery of gluten for 15 common US wheat cultivars. Gluten strength ranged from 0.04 to 0.43 N at 500% extension, while the degree of recovery ranged from 5 to 78%. Measuring gluten strength clearly differentiated cultivars within a wheat class; nonetheless it was not a good predictor of baking quality on its own in terms of bread volume. Gluten strength was highly correlated with mixograph mixing times (r = 0.879) and degree of recovery (r = 0.855), suggesting that dough development time was influenced by gluten strength and that the CORE instrument was a suitable alternative to tensile testing, since it is less time intensive and less laborious to use.     

Comparison of predictions of baking volume using large deformation rheological properties

Three large deformation rheological tests, the Kieffer dough extensibility system, the D/R dough inflation system and the 2 g mixograph test, were carried out on doughs made from a large number of winter wheat lines and cultivars grown in Poland. These lines and cultivars represented a broad spread in baking performance in order to assess their suitability as predictors of baking volume. The parameters most closely associated with baking volume were strain hardening index, bubble failure strain, and mixograph bandwidth at 10 min. Simple correlations with baking volume indicate that bubble failure strain and strain hardening index give the highest correlations, whilst the use of best subsets regression, which selects the best combination of parameters, gave increased correlations with R²=0.865 for dough inflation parameters, R²=0.842 for Kieffer parameters and R²=0.760 for mixograph parameters.     

On the relationship between large-deformation properties of wheat flour dough and baking quality

Baking performance for bread and puff pastry was tested for Six European and two Canadian wheat cultivars and related to the rheological and fracture properties in uniaxial extension of optimally mixed flour–water doughs and doughs to which a mix of bakery additives was added. Extensive baking tests were performed as a function of water addition for puff pastry and as a function of water addition and mixing time for bread. For optimum baking performance, puff pastry doughs required lower water additions than bread doughs. Baking performance of the flours differed for the two products. For puff pastry, higher volumes were obtained per gram of flour than for bread. Puff pastry volume was positively correlated with optimum bread dough mixing time, while bread volume was not. Instead, bread volume was positively correlated with gluten protein content.All doughs exhibited strain hardening, a more than proportional increase of the stress with the strain. For all doughs fracture, stress and strain increased with increasing displacement speed of the hook and decreasing temperature. Large differences were observed between the cultivars regarding stress, strain hardening, strain rate-dependency of the stress, fracture stress and fracture strain. At both 25 and 45 °C, addition of a mix of bakery additives resulted in a decrease of the stress at relatively small strains and a significant increase of the strain hardening coefficient. Fracture strains remained the same or increased as a result of addition of the mix. Differences between flours regarding the strain rate and temperature-dependency of the fracture strain remained. The weaker the dough, the stronger the strain rate and temperature-dependency of the fracture strain.Puff pastry volume was positively correlated with strain hardening and negatively with the strain rate-dependency of the stress. In short, the stronger the dough, the higher the puff pastry volume. For bread, it were not the strongest doughs that gave the highest loaf volumes, but those with intermediate dough strength. Low volumes for puff pastry and bread were found for doughs having a low fracture stress and low strain hardening coefficients. Loaf volumes of flours with high dough strength (i.e. high stress-level and high strain hardening) gave intermediate loaf volumes. We concluded that a high stress can hamper the extensibility of dough films between gas cells, thus limiting the expansion of gas cells during fermentation and baking and hence the loaf volume that can be obtained.     

Grain of high digestible,high lysine (HDHL) sorghum contains kafirins which enhance the protein network of composite dough and bread

The aim of this study was to determine whether protein body-free kafirins in high digestibility, high-lysine (HDHL) sorghum flour can participate as viscoelastic proteins in sorghum-wheat composite dough and bread. Dough extensibility tests revealed that maximum resistance to extension (g) and time to dough breakage (sec) at 35 °C for HDHL sorghum-wheat composite doughs were substantially greater (p < 0.01) than for normal sorghum-wheat composite doughs at 30 and 60% substitution levels. Functional changes in HDHL kafirin occurred upon exceeding its T_g. Normal sorghum showed a clear decrease in strain hardening at 60% substitution, whereas HDHL sorghum maintained a level similar to wheat dough. Significantly higher loaf volumes resulted for HDHL sorghum-wheat composites compared to normal sorghum-wheat composites at substitution levels above 30% and up to 56%, with the largest difference at 42%. HDHL sorghum-wheat composite bread exhibited lower hardness values, lower compressibility and higher springiness than normal sorghum-wheat composite bread. Finally, HDHL sorghum flour mixed with 18% vital wheat gluten produced viscoelastic dough while normal sorghum did not. These results clearly show that kafirin in HDHL sorghum flour contributes to the formation of an improved protein network with viscoelastic properties that leads to better quality composite doughs and breads.     

Digitization of farinogram plots and estimation of mixing stability

Twenty-four farinograms and accompanying flour characteristics obtained from a bakery were used to get additional information for baking characteristics of flours. Farinograms were digitized and four novel parameters were included for comparison: a and b were extracted from an equation of the form y = ae^−bt; the height of the upper curve and the width of the farinograph curve at a time value equal to the dough development time. Stepwise multiple regressions were carried out relating bread volume to novel and existing parameters (water absorption, development time, arrival time, departure time, stability and degree of softening). Results indicated that four farinogram parameters, resistance, water absorption, a and b were related to bake height with an overall value of 61%. A relatively weak correlation (R = 0.44, P < 0.05) was detected between specific loaf volume and bake height.     

Effect of flaxseed flour on rheological properties,staling and total phenol of Iranian toast

Effect of adding flaxseed flour (10%, 20% and 30% w/w) to wheat flour on rheological properties of dough, including water absorption, stability and development time, extensibility and resistance to extension, was studied at 45, 90 and 135 min proving time. Qualitative properties of toast regarding staling (after 24 and 72 h) were determined. Phenolic compounds, peroxide values, sensory characteristics and color indices of the breads were evaluated. The results indicated that water absorption and development time increased as the proportion of flaxseed increased in dough. Stability decreased with the increment of flax flour compared to control sample (100% wheat flour). Extensibility and resistance to extension of flaxseed samples respectively decreased and increased comparing to those of control sample. Staling in toast with 20% flaxseed flour was seen to be lower than that of the control. Adding flax flour caused phenolic compounds to increase, however it decreased peroxide value. Bread color parameters L and a reduced by adding flax flour, while parameter b did not show significant different compared to the control (p < 0.05). Results of sensory evaluation indicated that brightness of the toasts decreased with increasing flaxseed flour and that 30% flaxseed toast had the lowest score for overall acceptability.     

Improving the quality of nutrient-rich Teff (Eragrostis tef) breads by combination of enzymes in straight dough and sourdough breadmaking

The growing interest in the benefits of wholegrain products has resulted in the development of baked products incorporating less utilised and ancient grains such as, millet, quinoa, sorghum and teff. However, addition of wholegrains can have detrimental effects on textural and sensory bread product qualities.Enzymes can be utilised to improve breadmaking performance of wholegrain flours, which do not possess the same visco-elastic properties as refined wheat flour, in order to produce a healthy and consumer acceptable cereal product.The effects of Teff grain on dough and bread quality, selected nutritional properties and the impact of enzymes on physical, textural and sensory properties of straight dough and sourdough Teff breads were investigated.Teff breads were prepared with the replacement of white wheat flour with Teff flour at various levels (0%, 10%, 20%, and 30%) using straight dough and sourdough breadmaking. Different combinations of enzymes, including xylanase and amylase (X + A), amylase and glucose oxidase (A + GO), glucose oxidase and xylanase (GO + X), lipase and amylase (L + A) were used to improve the quality of the highest level Teff breads. A number of physical, textural and sensory properties of the finished products were studied. The nutritional value of breads was determined by measuring chemical composition for iron, total antioxidant capacity, protein, fibre and fat. The obtained results were used to estimates intakes of nutrients and to compare them with DRIs.The incorporation of Teff significantly (P < 0.05) improved dietary iron levels as 30% Teff breads contained more than double the amount of iron when compared to corresponding wheat bread (6 mg/100 g v 2 mg/100 g). Addition of Teff also significantly (P < 0.05) improved total antioxidant capacity from 1.4 mM TEAC/100 g to 2.4 mM TEAC/100 g. It was estimated that an average daily allowance of 200 g of Teff enriched bread would contribute to DRIs in the range of 42-81% for iron in females, 72-138% for iron in males; 38-39% for protein in males, 46-48% for protein in females; and 47-50% of fibre in adults.The major challenge was encountered in producing the highest level of Teff bread with good textural and sensory attributes. Increasing the level of Teff significantly (P < 0.05) increased dough development time, degree of softening, crumb firmness and bitter flavour whilst decreasing the dough stability, specific loaf volume and overall acceptability of the bread. Teff breads produced with the addition of enzyme combinations showed significant improvements (P < 0.05) in terms of loaf volume, crumb firmness, crumb structure, flavour and overall acceptability in both straight dough and sourdough breadmaking.     

Digitization of farinogram plots and estimation of mixing stability

Twenty-four farinograms and accompanying flour characteristics obtained from a bakery were used to get additional information for baking characteristics of flours. Farinograms were digitized and four novel parameters were included for comparison: a and b were extracted from an equation of the form y = ae^−bt; the height of the upper curve and the width of the farinograph curve at a time value equal to the dough development time. Stepwise multiple regressions were carried out relating bread volume to novel and existing parameters (water absorption, development time, arrival time, departure time, stability and degree of softening). Results indicated that four farinogram parameters, resistance, water absorption, a and b were related to bake height with an overall value of 61%. A relatively weak correlation (R = 0.44, P < 0.05) was detected between specific loaf volume and bake height.     

Effect of barley and oat flour types and sourdoughs on dough rheology and bread quality of composite wheat bread

The potential of sourdough to improve bread quality of barley and oat enriched wheat breads may depend on the characteristics of the added flour (cereal type, variety, extraction rate). We compared the effect of different barley flours and oat bran (substitution level 40%), unfermented and as sourdoughs (20% of total flour), on composite wheat dough and bread characteristics by combining empirical rheological analyses (DoughLab, SMS/Kieffer Dough and Gluten Extensibility Rig) with small-scale baking of hearth loaves. Whole grain barley flour sourdough increased resistance to extension (Rmax) of the dough and improved the form ratio of hearth loaves compared to unfermented whole grain barley flour. However, sourdough showed little effect on the breads prepared with sifted barley flour or oat bran. The breads made with oat bran showed highest bread volume, lowest crumb firmness and highest β-glucan calcofluor weight average molecular weight (MW). The heat treatment of oat bran inactivated endogenous enzymes resulting in less β-glucan degradation. High MW β-glucans will increase the viscosity of the doughs water phase, which in turn may stabilise gas cells and may therefore be the reason for the higher bread volume of the oat bran breads observed in our study.