连续辊压法生产薄型高密度纤维板技术

以意杨、马尾松按一定配比为原料,生产厚度≤2.5 mm薄型高密度纤维板。探讨了采用连续辊压法生产薄型高密度纤维板的最佳工艺、产品质量指标、单位产品消耗及成本估算。提出采用连续辊压法生产薄型高密度纤维板具有无可比拟的优势及良好的经济效益。     

如何解决中纤板板面砂痕缺陷

中密度纤维板(简称中纤板,即MDF)在使用时对表面质量有很高的要求,尤其要进行表面装饰时,特别要求板材表面平整、细腻以及有很高的结合强度.     

胶合板/中纤板与竹材网格空芯板的复合研究

研制一种以薄型木质覆面材料与竹片网格芯层材料复合而成的轻质复合板材。探讨了其覆面材料种类和网格单元尺寸变化两因子对复合板材力学性能的影响。试验结果表明,竹片网格单元尺寸对MOR/MOE均有显著影响,并随网格尺寸的增大而减小,胶合板覆面的复合板的MOR要好于中纤板覆面的复合板,而MOE则恰好相反。     

辊压法薄型中纤板生产线工艺设备

对比松公司门德系统连续辊压法生产薄型中纤板的工艺特点、存在问题、主要设备及技术经济指标作一简介。     

中密度纤维板的质量和板类游离甲醛的控制

家具生产一直是中密度纤维板(中纤板)的最主要用途之一。根据有关资料统计,中纤板产品用于家具行业的比例达到78%。因此,中纤板生产企业必须重视中纤板产品在家具行业中的应用情况,根据家具用中纤板的质量要求和家具行业的发展趋势,不断提高产品质量、研究开发中纤板新产品,为家具生产捉供充足的优质板材。中纤板的生产目前普遍采取干法生产工艺,具体的工艺流程根据各厂的原料,设备条件和制品的质量要求不同而有所差异。在生产原料方面主要还是以木质材料为主,包括小径材、间伐材、制材下脚     

不同人造板意杨基材对薄木饰面板浸渍剥离性能的影响

以意杨中密度纤维板(MDF)和意杨刨花板(PB)为基材进行硬枫薄木饰面,研究饰面板加工工艺对2种不同基材的饰面板性能的影响.结果表明,含水率和表面胶合强度测试均能达到国家标准要求;而浸渍剥离强度受热压温度的影响最显著,热压温度越高浸渍剥离值越低,110℃时能达到国标要求.热压温度、热压时间、涂胶量和单位压力是影响2种基材饰面板浸渍剥离的先后因子,且优化工艺基本一致.说明两种不同基材进行薄木饰面的加工工艺对板材浸渍剥离性能的影响不大,在实际生产中可以不考虑意杨MDF和PB基材种类的变化.     

不脱水脲醛树脂刨花板的后期热处理

对脲醛树脂刨花板进行后期热处理，不仅能够提高板材的内结合强度，而且能改善板强度的均匀性，尤其适合于不脱水、低摩尔比的脲醛树脂胶粘剂，在热处理过程中不会因固化剂而引起胶粘剂降解。无固化剂的刨花板同样能大幅度提高其性能。后期热处理工艺为：当热压后板材的中心温度降为100℃时，热处理温度80℃，时间30min左右。     

蒸煮压力对不同配比草木复合板性能的影响

在不同的蒸煮压力下,将不同比例的麦秸和木材混合原料分离成纤维,测量筛分值并制作了草木复合中密度纤维板,对比分析了不同蒸煮压力条件对草木复合纤维筛分值,草木复合中密度纤维板的内结合强度、弯曲性能和握钉力的影响。结果表明:蒸煮压力对木纤维的质量影响较大,蒸煮压力为0.8MPa适合草纤维的分离,但破坏了木纤维的热磨,易导致细小木纤维的产生,板材的IB性能高,表面和边部握钉力的差值较小,但是弯曲性能较差;草木比为50∶50时板材的物理力学性能较高。综合上述试验结果,选择蒸煮压力为0.8MPa,草木质量比为50∶50时,制备出的草木复合板材的性能较高。     

模糊综合评判在板材气味评价中的应用

【目的】室内空气质量对人体健康影响巨大,家具板材是否环保至关重要。【方法】通过对板材气味综合评价,指导消费者对家具板材进行科学选取。以三聚氰胺贴面刨花板与中纤板及其素板为研究对象,用微池萃取仪采集气体,通过GC-MC-O嗅闻气味化合物种类及强度并分析其浓度,将模糊综合评判法应用于以上板材的气味评价。【结果】三聚氰胺贴面刨花板的模糊综合指数为2.885 0,各等级下的隶属度分别为0.208 7、0.225 6、0.207 4、0.188 6、0.169 7。刨花板素板的模糊综合指数为3.058 0,各等级下的隶属度为0.162 0、0.210 5、0.226 1、0.210 3、0.191 1。三聚氰胺贴面刨花板与三聚氰胺贴面中纤板气味评价等级为二级,质量良好,刨花板素板与中纤板素板气味评价等级为三级,质量合格。【结论】两种素板的模糊综合指数均偏高,其中含有危害性物质的释放,对板材进行贴面处理能够降低板材的危害性。本实验选用的中纤板的模糊综合指数稍高于刨花板。模糊综合评判法用科学的定量手段刻画板材气味评价中定性问题,使定性与定量分析融合。模糊综合评判在板材气味评价中考虑了多个气味化合物对板材的综合影响和各种气味化合物的毒性,它引导人们从另一角度客观评价板材质量,是一种可借鉴的好方法。     

薄型硬质板作表板制新型混凝土模板的研究

研究了用酚醛树脂浸渍薄型硬质纤维板作表板生产新型混凝土模板制备工艺。试验结果表明经酚醛树脂浸渍的薄型硬质纤维板具有良好的耐水性和机械加工性能，用这种板材作表板的新型模板的性能达到国家标准的要求。采用新型模板有利于提高木材利用率。     

意杨厚板的蒸汽综合干燥工艺

用高温干燥与常规干燥相结合的木材干燥工艺（简称蒸汽综合干燥工艺），对意扬厚板材进行干燥处理。多次实验表明，采用综合干燥工艺干燥木材不仅缩短了干燥周期，而且干燥质量良好。     

LLM型UF树脂制造橡胶木和赤桉中密度纤维板

通过使用ＬＬＭ型ＵＦ树脂制造橡胶木和赤桉中密度纤维板的研究,评价用该树脂制造橡胶木和赤桉中密度纤维板的适应性。橡胶木和赤桉各５０％比例温和后施以ＬＬＭ型ＵＦ树脂,按照ＭＤＦ常规工艺压制９,１２,１６ｍｍ的试验板。结果表明：板材物理力学性能及甲醛释放量指标均达到ＧＢ１１７１８．２－８９标准规定的要求。     

Effect of thermo-mechanical refining on properties of MDF made from black spruce bark

The effects of thermo-mechanical refining conditions on the properties of medium density fiberboard (MDF) made from black spruce (Picea mariana) bark were evaluated. The bark chips were refined in the MDF pilot plant of Forintek Canada Corporation under nine different refining conditions in which preheating retention time was adjusted from 3 to 5 to 7 min and steam pressure was set at either 0.6, 0.9 or 1.2 MPa. The resulting bark fibers were blended with 12% UF resin (based on oven-dry fiber weight) using a mechanical blender. The resinated fibers were manually formed into fiber mats and hot-pressed into MDF panels using consistent parameters. Two panels for each refining condition were produced, resulting in a total of 18 panels. Analysis of variance (ANOVA) was used to analyze the significance of factors. Regression coefficients and 3D contour plots were used to quantify the relationship between panel properties and the two test factors. The results from this study indicated that the preheating retention time was a significant factor for both modulus of rupture (MOR) and modulus of elasticity (MOE), the steam pressure was a significant factor for internal bond strength (IB), MOR and MOE, whereas both factors were insignificant for thickness swelling, water absorption and linear expansion. The properties of MDF panels were quadratic functions of retention time and steam pressure. Compared to the ANSI standard for 120-grade MDF, most panels with a nominal density of 950 kg/m³ had very high IB (>1 MPa) and acceptable MOR, MOE and dimension stabilities. These results suggest that black spruce bark residues can be considered as a potentially suitable raw material for manufacturing MDF products.     

砂带磨削效率的实验研究

以杨木、水曲柳和中密度纤维板为试材,使用磨削效率测试系统和表面粗糙度测量仪进行磨削实验,分析比较了三种试材磨削效率和表面粗糙度的变化规律,以及相关因素对磨削效率和表面粗糙度的影响。结果表明,在其他条件不变的情况下,杨木的磨削效率高于水曲柳的磨削效率,中密度纤维板的磨削效率最低;横向磨削的磨削效率高于纵向磨削的磨削效率;杨木的表面粗糙度数值Ra高于水曲柳的Ra,中密度纤维板的Ra最高;横向磨削的表面粗糙度数值Ra高于纵向磨削的Ra。     

杨木单板层积材复合装饰结构型材的制造及性能

研制杨木单板层积材和MDF复合装饰结构型材,并对其物理力学等性能进行测试分析,提出生产该复合型材时采用的成型工艺和相关热压工艺参数等。     

人工林杨木的用途选择——实木或单板层积材

实木材性对单板层积材强度的贡献率可衡量单板层积材强度中源自实木材性的份额,是人工林杨木单项用途选择的基础。本文以３个无性系实体杨木和由３种不同厚度杨木单板分别组配的单板层积材为对象,以由贡献率引出的实木与单板层积材的份率差值为依据,研究得出人工林杨木的最终用途选择。结果表明：６９杨、７２杨和６３杨３个无性系杨木的平均份率差值分别为５７％、－１５％、－２９％,说明６９杨宜用作实木,７２杨和６３杨宜用作单板层积材;杨木用作不同组配结构的单板层积材时,实木与３５６５ｍｍ、２６１４ｍｍ、１５４５ｍｍ３种厚度单板组配的单板层积材的平均份率差值分别为４３％、－１３％和－４３％,说明实木与较厚的３５６５ｍｍ单板组配的单板层积材相比,杨木宜用作实木,与较薄的２６１４ｍｍ和１５４５ｍｍ单板组配的单板层积材相比,杨木宜用作单板层积材。不同荷载作用的结果下用途选择结果显示,在抗剪强度、弹性模量和冲击韧性３项性能上的份率差值为正,此时杨木宜用作实木;在抗弯强度、抗压强度和硬度３项性能上的份率差值为负,此时杨木则宜用作单板层积材。     

湿地松制造中密度纤维板工艺的研究

以湿地松（Ｐｉｎｕｓｅｌｉｏｔｉ）为原料制造中密度纤维板工艺的研究,采用正交试验方法,分析了施胶量、板坯含水率、热压温度及热压时间对中密度纤维板物理力学性能的影响。试验结果表明：板坯含水率及热压时间对试验板质量影响较大,热压温度及施胶量的影响较小。采用适宜的工艺,即板坯含水率在１０％、热压温度１６５℃、热压时间５ｍｉｎ,施胶量可以降至８％～９％,试验板的各项物理力学性能可以达到国标特级品的要求。     

Sesbania aegyptiaca as promising biomass for manufacturing of MDF

Sesbania fiber is a fast-growing wood species that has been investigated for medium-density fiberboard (MDF) production. To assess the possibility of applying the local industrial defibration parameters of sugar-cane bagasse (SCB) on defibration of sesbania, the chemical constituents of unfibrated and defibrated sesbania, as well as their thermal stability and scanning electron micrographs, were estimated. Different preparation variables of MDF, such as density, level of urea-formaldehyde (UF) resin (with 0.19% free-formaldehyde [HCHO]), and pressing time were studied, in comparison with that produced by using SCB fibers. The results showed that most of the tested sesbania-based MDFs have mechanical properties that fulfill the minimum requirements of MDF ANSI standard. Additionally, applying 12% UF and pressing for 240 sec provided sesbania-based MDF with optimum reduction in thickness swelling (reached ～7%). It is important to note that the sesbania-based MDF produced under these conditions is characterized by a lower TS property, than that obtained from SCB, or that reported in standards. The preliminary feasibility study revealed that using sesbania fibers will be an added economical potential for MDF production.     

火炬松制造中密度纤维板工艺的研究

通过对火炬松制造中纤维板制板工艺条件的研究,探索降低中密度纤维板制造过程中纤维施胶量的可能性。结果表明,火炬松制造中密度纤维板是可行的;采用８％的施胶量制板;板材的主要物理力学性能可达到美国ＭＤＦ国家标准ＡＮＳＴＡ２０８．２－１９９４和我国ＭＤＦ国家标准７０型及８０型特级品的要求。     

Medium-density fiberboard performance as affected by wood fiber acidity, bulk density, and size distribution

The properties of medium-density fiberboard (MDF) panels as affected by wood fiber characteristics were investigated. Wood chips from three softwood and one hardwood species were refined under the same refining conditions to make four different types of fibers. The resulting fibers were characterized by fiber size distribution, bulk density, pH value, and buffering capacity. Using the same resin system and hot-pressing parameters, MDF panels were produced and evaluated for internal bonding (IB), modulus of rupture (MOR), modulus of elasticity (MOE), thickness swelling, and linear expansion. The pH values and alkaline buffering capacities of raw materials were reduced considerably after refining. IB was strongly related to the pH value of fibers. The mechanical properties increased with alkaline buffering capacity. IB, MOR, and MOE increased with the bulk density of fibers. Increased proportions of coarse fibers had negative effects on the panel mechanical properties.