Management strategies to reduce operating costs in a commercial shrimp hatchery in NW Mexico

Strategies to reduce operating costs at an expanding shrimp hatchery in NW Mexico are presented for a period covering 3 years (2004–2006). The hatchery increased its greenhouse-type larval rearing halls from three (50 tanks, total water volume 996 m³) in 2004, to five (70 tanks, water volume 1,396 m³) in 2005, and to seven (94 tanks, total water volume 1,876 m³) in 2006. Production increased from 400 million postlarvae in 2004 to 579 million in 2005 to 760 million in 2006, but operating costs increased only 6% during this period and the unit cost for postlarvae was 44% lower. Administration expenses were the highest variable cost, but restructuring the company reduced them from 35% in 2004, to 29 in 2005 and to 21% in 2006. Feed was the second largest variable cost, reduced from 44 to 36 to 31 through improved feeding practices, changes in feed composition, and bulk purchases of commercial feeds. Costs for propane and the workforce increased, in part from higher consumption and additional staff and higher salaries to retain the trained workforce. Competition will continue to lower the market price for shrimp postlarvae, forcing hatcheries into a permanent improvement process. Increasing costs for energy will require investments in energy-saving technologies. Improved sanitation and strict bio-security procedures will increase the survival rate, thereby reducing unit costs still further.     

ELECTRICITY AND PROPANE CONSUMPTION OF A SHRIMP HATCHERY IN THE STATE OF BAJA CALIFORNIA SUR,MEXICO

The consumption of electricity and propane for producing larvae and postlarvae of the whiteleg shrimp (Litopenaeus vannamei) was examined in a commercial shrimp hatchery on the Baja California Peninsula of Mexico. Between January and August 2005, 6 × 10⁶ postlarvae (average age PL16) were produced from 1.43 × 10⁹ nauplii. During that production period, the hatchery used 2.48 × 10⁹ kcal of fossil fuel energy (30% for electricity, 70% for liquid propane), which was equivalent to 16% of the operating costs. Electricity was used mainly for larval and postlarval rearing (36% and 10%) and microalgae culture (27%). During this production period, 1.47 × 10⁹ kcal of propane were consumed for heating daily more than 600 m³ seawater daily. Of that total, 33% was used for broodstock maintenance, 65% for larvae culturing, and 2% for postlarvae rearing. With increasing costs for shipping postlarvae to the mainland Mexican coastal areas (15% of operating costs) and the need to remain competitive with hatcheries in the coastal areas of Sonora and Sinaloa, alternative energy sources to reduce overall operational costs in hatcheries of Baja California Sur are discussed.     

On-farm evaluation of three different hatchery sources of Pacific white shrimp (Litopenaeus vannamei) cultured in on-levee tanks in low-salinity waters of west Alabama

ABSTRACT

Shrimp farmers in Alabama who produce the Pacific white shrimp, Litopenaeus vannamei, have recently reported abnormally low survival at harvest. Farmers have hypothesized that this phenomenon may be due to disease, toxic algae, shrimp source, or reduced shrimp robustness in later stages of production. To compare performance of shrimp from different sources, postlarvae were obtained from three different hatcheries and stocked on the same day in on-levee tank systems (TS) on two farms (Farm 1-TS; Farm 2-TS1; Farm 2-TS2). Following 104 days of culture on Farm 2-TS1 and Farm 2-TS2, there were no differences in survival (72.8%–91.2%) or final weight (19.8–24.6 g). At Farm 1-TS following 107 days of culture, there were differences in survival from shrimp sourced from one hatchery (40.5%) compared to the other two hatcheries (61.0%–69.8%). Results demonstrated acceptable growth performance and survival from all hatchery sources.     

BUDGET ANALYSIS OF PENAEID SHRIMP HATCHERY FACILITIES

One of the critical factors in commercial penaeid shrimp culture production is the availability of postlarvae to stock grow-out ponds. This study investigates the economic feasibility of rearing penaeid shrimp from nauplii to postlarvae (hatchery phase). The facility design used is based on the hatchery operated by Texas A&M university at Galveston, Texas. The Generalized Budget Simulation Model for Aquaculture developed at Texas A&M University was used for the analysis. A ten-year planning horizon was used for the analysis. Six different systems ranging in size from 5 ten-metric ton tanks to 60 ten-metric ton tanks were examined. Annual cost and return budgets were developed for the six systems assuming they operated 6 and 12 months per year. Investment costs, break-even prices and quantities, and net present value were estimated for each system. Results show that commercial hatcheries, using 10-metric ton tanks, could be profitable above and including 20 tanks for those operating only six months annually and above and including 10 tanks for those operating 12 months annually.     

Economies of scale for juvenile production of common snook (Centropomus undecimalis Bloch)

Abstract

Construction and operating costs for three common snook (Centropomus undecimalis) hatcheries in Florida, USA, are illustrated. Hypothetical capacities and targets of the three hatcheries (Scenarios I, II and III respectively) were 615, 000 juveniles (8 ‐ 10 g in weight) for stock enhancement, and 1, 275, 000 and 3, 000, 000 juveniles (1‐g in weight) for commercial grow‐out. Estimated production costs were lower than for many marine finfish species. The 20‐year mean costs per 1, 000 juveniles were estimated to be $324, $215, and $159, for hatcheries I, II, and III respectively, and the initial capital investments were $731, 660, $1, 162, 460, and $1, 896, 030¹, respectively. Major cost items of annual production were labor (22 ‐ 33%), supplies (14 ‐ 20%), fixed costs (15 ‐ 17%), and interest (13 ‐ 15%). The most profitable hatchery was the 3 million 1‐g juvenile hatchery due to the hatchery size effect, with a net present value (NPV) of $1, 760, 000, an internal rate of return (ERR) of 81%, a payback period of 3.6 years, and a profitability index of $2.86 for every dollar invested. Possible cost reductions to increase financial profitability were discussed.     

Litopenaeus vannamei (Boone) post-larval survival related to age, temperature, pH and ammonium concentration

Transport of post‐larvae shrimp used in aquaculture is an important element of successful cultivation because of the potential for stress during stocking procedures. To find optimum transport conditions, several bioassays were performed in the laboratory to evaluate survival of whiteleg shrimp Litopenaeus vannamei 5–30‐day‐old postlarvae under conditions similar to those encountered during transport from the hatchery to nursery and shrimp ponds. Postlarvae were exposed for 4 h to different temperatures and pH levels ammonia concentrations. Survival was significantly reduced after a 4 h exposure to pH 9 and was inversely related to temperature with or without 7 mg L^?1 of ammonia. The 15‐ and 20‐day‐old postlarvae had higher survival rates than other ages. The lowest survival occurred in alkali conditions (pH 9), with 7 mg L^?1ammonia at 30 and 32°C. To assure optimal survival of postlarvae during transfer from the hatchery to the nursery and shrimp ponds, we recommend temperatures below 28°C, pH no higher than 8, no ammonia and post‐larval age at least 15 days.     

Growth,Survival, and Whole‐body Proximate and Fatty Acid Composition of Haddock,Melanogrammus aeglefinus L., Postlarvae Fed a Practical Microparticulate Weaning Diet

Further development of high‐quality feeds for hatchery‐reared haddock in the North Atlantic would benefit from a standard formulation that can be used as a reference for hatcheries and laboratory studies. A practical microparticulate diet (PMD) developed and evaluated with newly metamorphosed juvenile haddock, Melanogrammus aeglefinus L., postlarvae is proposed. Survival of fish fed PMD was just as high (88–89%; P > 0.05) as those fed a high‐quality imported feed (Biokyowa). Alternatively, fish fed PMD had higher (P < 0.05) final fork lengths (39.5 vs. 35.1 mm), wet weights (851.3 vs. 580.2 mg) and weight gains (1637.2 vs. 1115.7%). No differences (P > 0.05) in whole‐body moisture (846–857 g/kg), ash (17–18 g/kg), or protein (101 g/kg) contents were found. Lipid content of fish fed PMD (26 g/kg) was higher (P < 0.05) than those fed Biokyowa (21 g/kg) despite PMD containing 15 g/kg lower dietary lipid, suggesting higher intake and/or lipid retention. The PMD formulation proved to be a highly suitable weaning diet for haddock postlarvae based on high feed acceptance, survival, and fish growth. Given the economic and logistical difficulties associated with importing commercial weaning feeds, this easily produced practical weaning diet has good potential for use by laboratory researchers and farm managers for hatchery‐based nutrition research with haddock postlarvae.     

Size Economies of a Pacific Threadfin Polydactylus sexfilis Hatchery in Hawaii

A spreadsheet model has been developed to determine the viable scale for a commercial Pacific threadfin Polydactylus sexfilis hatchery in Hawaii. The production scheme is modeled after current practices performed at the Oceanic Institute in Waimanalo, Hawaii. For a hatchery enterprise producing 1.2 million fry per year, the cost associated with raising one 40‐d‐old 1.00‐g fry is estimated at 22.01ø. The largest variable costs are in labor and supplies, which comprise 49% and 9% of the total production cost. The combined annualized fixed cost for development and equipment is approximately 12% of total production cost. At a sale price of 25ø per fry, the 20‐yr internal rate of return (IRR) is 30.63%. In comparison to the 22.01ø unit cost for 1.2 million fry production, analyses of smaller enterprises producing 900,000 and 600,000 fry per year reflected significant size diseconomies with unit costs of 27.41ø and 38.82ø, respectively. Demand to support a large scale Pacific threadfin commercial hatchery is uncertain. Since smaller scale commercial hatcheries may not be economically feasible, facilities may seek to outsource live feed production modules or pursue multiproduct and multiphase approaches to production. An analysis of the production period length, for example, indicates that the cost for producing a day‐25 0.05‐g fry is 17.25ø before tax and suggests the financial implications of transferring the responsibility of the nursery stage to grow‐out farmers. Evaluation of the benefits gained from changes in nursery length, however, must also consider changes in facility requirements, mortality, and shipping costs associated with transit, and the growout performance of and market demand for different size fry. Sensitivity analyses also indicate the potential cost savings associated with the elimination of rotifer, microalgae, and enriched artemia production. Managerial decisions, however, must also consider the quality and associated production efficiencies of substitutes.     

Characterization by whole-cell hybridization of bacterial populations associated with shrimp hatchery biofilms

The impact of shrimp larvae development, as well as water and food inputs upon the increase of bacterial populations within the bacterial community of hatchery tank biofilms, was studied. For this study, a total of 68 biofilm samples were collected from concrete tanks at three larvae production times in a commercial shrimp hatchery. Seventeen samples were taken at each larval development stage (Zoea I, Mysis I, postlarvae 1 and postlarvae 16), as well as 37 samples from water, shrimp nauplii and food, introduced into the shrimp hatchery tanks. Culturable and direct bacterial counts were performed and 16S‐rRNA‐targeted oligonucleotide probes were used to quantify the presence of specific bacterial groups. An average of 27–70% of DAPI total cell counts were detected with the EUB338 probe, while the GAM42a probe signal ranged from 1% to 11%. Vibrio‐like bacteria (VLB) counts in TCBS agar ranged from <10 to 10¹ VLB/cm⁻², with a tendency to increase at the last postlarvae stage. The most significant external source of bacteria registered with GAM42a probe and TCBS agar were found in live Artemia nauplii, used as food; nevertheless, biofilms remain with low counts of these groups.     

Comparative costs of postlarval production from wild or domesticated Kuruma shrimp, Penaeus japonicus (Bate), broodstock

The present study compares the relative costs of stocking ponds with postlarvae from wild or domesticated Kuruma shrimp, Penaeus japonicus (Bate), broodstock. Wild broodstock were obtained from a commercial trawler. Domesticated broodstock were reared to harvest size (wet weight = 25 g) on a commercial farm and then transferred to controlled environment tanks where they were grown to a final wet weight of 50 g. The costs of stocking ponds with postlarvae were calculated from the observed reproductive output, the costs of purchasing wild broodstock and the costs of domesticated broodstock production in the controlled environment facility. Domesticated P. japonicus spawned comparable numbers of eggs to wild broodstock of similar size, but hatching success was significantly lower. A total of 12 domesticated P. japonicus broodstock would be needed to produce the postlarvae to stock a 1-ha pond, compared to only six wild broodstock. However, the much higher relative costs of wild broodstock means that the cost of using their postlarvae would be Aus$851 per pond compared to Aus$390 for domesticated broodstock. The present authors conclude that the use of domesticated P. japonicus broodstock could be a cost-effective alternative to wild broodstock in Australia and in other countries where P. japonicus is farmed.     

Economic evaluation of mud crab farming under different production systems in India

Abstract

Apart from penaeid shrimp culture, crab farming and fattening and other several diversified aquaculture practices are now emerging as viable ventures in India. About 11 types of crab products are being exported from India with an average unit value realization of US$ 3.73 kg^?1, pinpointing its importance in the foreign exchange earnings. An economic evaluation of mud crab culture, fattening and fattening with composite culture of shrimp/finfish has been attempted in this paper. The major operating cost was that of seed and it was higher for crab fattening (87% of the total operating cost). Feed costs were very low compared to that of shrimp farming. Annual profit obtained was US$ 22812.5 ha^?1 year^?1 for culture and US$ 30820.8 ha^?1 year^?1 for fattening. Economic indicators such as net profit, rate of return, pay back period and breakeven price indicate that crab fattening/culture is much more profitable than any other coastal aquaculture operations currently in practice, provided hatchery production is established in the country to ensure adequate supply of mud crab seeds.     

DESIGN AND OPERATION OF A LARGE-SCALE,COMMERCIAL PENAEID SHRIMP HATCHERY

A hatchery for the rearing of penaeid larvae and postlarvae in raceway-type tanks was designed and has begun operation. Details of the designs of tanks, filters, water systems, air system, and hatchery layout are presented. The culture methods employed in the raceway-type hatchery are given along with the hatchery's technical organization and management procedures. The design and operation of the raceway-type hatchery are compared with those of small-tank (Galveston-type) hatcheries and large-tank (Japanese-type) hatcheries, and relative advantages are discussed.     

Comparative survival and growth performance of European lobster Homarus gammarus post‐larva reared on novel feeds

One approach to ongrow juvenile European lobster, Homarus gammarus, is to utilize land based rearing systems, incorporating automated feeding, individual culture and provision of stable pelleted feeds, preferably using sustainable ingredients. We initiated three feeding experiments to investigate the general suitability of ingredients produced from seafood by‐products as novel feeds for H. gammarus, in terms of promoting survival, development and growth of post‐larval lobsters from post‐larvae (PL) stage IV to the first juvenile stage (stage V). The first experiment was designed to screen an array of candidate, locally produced, novel protein sources on growth performance parameters. This initial experiment revealed that PL reared on a raw (i.e. wet, unprocessed shrimp) feed used as a reference showed superior performance to those reared on experimental feeds containing fishmeal, herring protein isolate or mussel meal; however, a novel type of shrimp meal, produced by flocculation from waste water, promoted the best PL performance of any experimental feed. A second experiment was designed to test the effect of drying method and to optimize the form of a wet shrimp reference feed used by lobster hatcheries. This showed that the performance of PL reared on experimental freeze‐dried shrimp feed was not significantly different to those reared on the wet, unprocessed shrimp used as a reference feed. However, lobsters offered experimental oven‐dried shrimp feed (with or without an immune supplement) resulted in significantly lower survival or growth performance. A third and final experiment was designed in an attempt to improve a candidate herring‐based protein source, by supplementing with nutrients found in shrimp. However, the results showed that PL reared on the wet reference shrimp feed still showed superior growth and survival than those reared on a herring feed alone, or supplemented with additives found in shrimp meal (either glucosamine, astaxanthin or both supplements combined). The high survival and growth, low incidence of moulting problems and high availability of waste shrimp material, suggest that non‐heat‐treated shrimp products are a promising feed ingredient for post‐larval European lobsters.     

Economic analysis of a pilot commercial production for spotted babylon, Babylonia areolata (Link 1807), of marketable sizes using a flow-through culture system in Thailand

This article examines the economic considerations involved in the production of spotted babylon (Babylonia areolata) in Thailand. A financial analysis of the construction and operating costs of a pilot commercial production of spotted babylon of marketable sizes is provided, based upon proven practical techniques and production data for a flow‐through growout system. The investment required for a spotted babylon growout hatchery producing 990 kg per year is estimated to be US$4528.8. The annual cost of operating such a hatchery is estimated to be US$4624.1. The cost of producing 990 kg of marketable‐size spotted bablyon with a survival rate of 95% is estimated to be US$4.91 per kg of snails produced. Cash flow analysis showed that a constant selling price of US$5.8 kg^?1 results in positive cash flow by year 4. The proposed enterprise is marginally feasible if cost can be considerably reduced by targeting production and integrating hatchery and growout operations.     

Shrimp Yields and Economic Potential of Intensive Round Pond Systems

Three intensive growout trials using Penaeus vunnumei were conducted in round ponds in Hawaii in 1987. A 337 m² experimental pond was stocked at 100 shrimp/m² for two trials; a 2,000 m² commercial prototype pond was stocked at 75/m² for one trial. In the experimental pond trials, shrimp survival averaged 88 ± 10% (SE) and feed conversion averaged 2.2 ± 0.2. Growth averaged 1.5 ± 0.3 g/week, yielding 18.2 ± 1.7 gram shrimp in 80 ± 5.5 days. Combined production in the experimental trials was 32,272 kg/ha in 174 days (from stocking of trial 1 to harvest of trial 2). Comparing these results to 1986 results (Wyban and Sweeney 1988), it was concluded that shrimp growth is not affected and production is doubled by increasing stocking density from 45/m² to 100/m². Pooling data from 1986 and 1987, a significant linear regression was obtained when weekly growth of shrimp above four grams individual size was regressed on mean weekly pond temperature: growth = 0.37 * temperature - 8.44, (r²= 0.41; P < 0.01). Multiple regression to examine effects of shrimp size, pond biomass, and shrimp age on the temperature-growth relationship was not significant. In the commercial prototype pond trial, survival was 67% and feed conversion was 2.0. Growth averaged 1.4 g/week, yielding 18.1 gram shrimp in 88 days. Production was 9,120 kg/ha. Individual shrimp size distribution at harvest in the commercial pond was similar to experimental pond results, indicating that shrimp growth in the two systems was comparable. Financial characteristics of a hypothetical 24 pond shrimp farm using these results were determined using an electronic spreadsheet model (hung and Rowland 1987). Feed costs were 40% of total operating costs while postlarvae and labor were 14% and 16% of total operating costs, respectively. Breakeven price (BEP) was far more sensitive to changes in revenuedetermining inputs such as survival and growth than to comparable changes in costdetermining inputs such as feed and postlarvae costs. Together these results suggest that commercial scale round pond production mimics experimental scale production and that round pond technology has commercial potential.     

Comparative cost of production of Nile tilapia (Oreochromis niloticus l.) fry in recirculating and flow‐through systems in Kuwait

Abstract

This study tested the Kuwaiti new indoor tilapia hatchery using the recirculating system, and compared its production costs with those in the flow‐through system. Breeders were stocked at 4 fish/m² at 1: 3 male: female sex ratio. Seeds were harvested every two weeks for a period of 1.5 years. Seed production ranged from 45–52 seed/m²/d and 105–130 seed/kg female/d. Water quality parameters in the different components stayed below lethal concentration.

Analysis of the capital and operating expenses revealed that the new recirculating system cost 9.4 cents per fry compared with 11.0 cents in the flow‐through system. Operating expenses accounted for 67.14% of the total annual costs. Salary and wages were the major cost item (74.87%) of the operating expenses.

The cost of producing 0.5‐g fry was 6.2 cents per fry. With the use of more spawning and fry rearing tanks, production can be increased from 630,000 to 735,000 1.0‐g fry or 950,000 0.5‐g with a corresponding decrease in the costs per fry to 7.3 cents and 5.7 cents, respectively.     

The Effects of Live and Artificial Diets on Feeding Performance of Cultured Winter Flounder,Pseudopleuronectes americanus,in the Wild: Survival,Feeding, Growth,and Nucleic Acid Analyses

This research, which is part of a larger study designed to assess the feasibility of winter flounder, Pseudopleuronectes americanus, stock enhancement in New Hampshire, identifies hatchery feeds that optimize feeding‐related performance of fish once released in the wild. Fish reared on post‐nauplii of brine shrimp, Artemia sp., white worms, Enchytraeus albidus, common burrower amphipods, Leptocheirus plumulosus, and formulated pellets were evaluated post‐release from in situ cages using survival, growth rate, feeding onset and incidence, stomach fullness, diet composition, and nucleic acid‐based condition as indicators of hatchery diet suitability. Amphipod‐reared fish had the highest mean stomach content index of all feed types, including wild fish. Wild and worm‐reared fish exhibited the most similar survival, overall stomach fullness, and diet composition profiles over time. Amphipod‐reared fish ranked highest in overall performance; however, if wild fish performance is viewed as the ideal for a stocked fish, worm‐reared fish performed optimally. This study describes hatchery feeding strategies that may ease the transition of flatfish released into the wild for stock enhancement.     

Evaluation of Live Feeds for Larval and Postlarval Mahimahi Coryphaena hippurus

Live hatchery feeds were assayed for fatty acids (FA), amino acids (AA), and their ability to support growth and survival of larval and postlarval mahimahi Coryphaena hippurus at two different hatchery stages. Euterpina acuritrons copepods (C), mahimahi yolk-sac larvae (YSL), Artemia parthenogenica brine shrimp nauplii (BSn), A. parthenogenica juveniles (BSj), and Brachionus plicatilis rotifers (R) were assayed, using several enrichment media. There was little difference in AAs among feeds.
Levels of eicosapentaenoic acid (EPA) and docosahexaenoic acid (DHA) were about 10 times higher in YSL than in their feeds. This explains previous findings where first stage larval survival (0–9 days) was not affected by feed HUFA levels. Second stage survival was significantly higher when larvae were fed copepods. Enrichment with 100 ppm SuperSelco greatly improved the survival of larvae that were fed brine shrimp. The even higher omega-3 fatty acids found in copepods appear to be important for survival of larvae under more stressful conditions.
Brine shrimp juveniles enriched with SuperSelco are a good food for postlarval mahimahi. Yolksac larvae of mahimahi are an even better food, promoting faster growth at less cost, for large scale mahimahi aquaculturists. Different batches of yolksac mahimahi larvae varied by a factor of 10 in their concentration of DHA, but always had the highest level of DHA as much as 40% of total fatty acids (FAs). These "high HUFA" batches of YSL also had the highest levels of EPA and total fatty acids. The data suggest that climate and broodstock age may have considerable influence on larval nutrition.     

Inbreeding Effects on Hatchery and Growout Performance of Pacific White Shrimp, Penaeus (Litopenaeus) vannamei

In animal breeding programs, selection coupled with a narrow genetic base can cause high levels of inbreeding to occur rapidly (in one or two generations). Although the effects of inbreeding have been studied extensively in terrestrial animals and to a lesser extent in aquaculture species, little is known about the effects of inbreeding on penaeid shrimp. The objective of this study was to investigate the effects of inbreeding on hatchery and growout performance of the Pacific white shrimp, Penaeus vannamei. The experiment was conducted over 2 yr, and data from two successive generations (G₂ and G₃) of inbred (sibling–sibling mating) and outbred families were analyzed. There were 11 inbred and 12 outbred families in G₂ and 9 inbred and 10 outbred families in G₃. Inbreeding coefficients (F) for outbred and inbred families were 0.00 and 0.25, respectively, for G₂ and 0.00 and 0.375, respectively, for G₃. Growth rates for outbreds and inbreds were similar in both G₂ and G₃. Hatch rate for inbred families was 33.1% lower than for outbred families in G₂ and 47.1% lower in G₃. Inbreeding depression (IBD) (relative change in phenotype per 0.1 increase in F) ± 95% CI for hatch rate was ?12.3 ± 10.1%. Hatchery survival for inbred families was 31.4% lower than for outbred families in G₂ and 38.8% lower in G₃. IBD for hatchery survival was ?11.0 ± 5.7%. Growout survival was 1.9% lower for inbred families than for outbred families in G₂ and 19.6% lower in G₃. IBD for growout survival was ?3.8 ± 2.9%. There was also a significant linear relationship between IBD estimates for survival traits and mean outbred survival. At high outbred survival, IBD was low (e.g., growout survival in G₂), but IBD appeared to become more severe when outbred survival was lower. This suggests that stress (related to environment and/or life stage) may worsen IBD for survival traits. Results also indicate that moderate to high levels of inbreeding (>10%) should be avoided in commercial shrimp hatcheries because the cumulative effect of IBD on hatch rate and hatchery survival will significantly reduce postlarvae production. Thus, IBD can be significant enough to justify the use of inbreeding as a germplasm protection strategy (under certain scenarios) for genetic improvement programs.     

Laboratory and on‐farm evaluation of low‐cost salt mixtures for use during salinity acclimation and the nursery phase of Pacific white shrimp (Litopenaeus vannamei)

The current study evaluates the efficacy of a low‐cost salt mixture (LCSM) to replace expensive reconstituted sea salt (RSS) in the salinity acclimation and nursery phase of Pacific white shrimp under laboratory and farm conditions. LCSM was formulated to yield sodium, potassium, calcium and magnesium concentrations closely comparable to that of diluted seawater. Laboratory‐based nursery trials were conducted at 2, 6 and 15 g/L salinities, incrementally replacing RSS with LCSM (25%, 50%, 75% and 100%) at four replicates per treatment. Thirty postlarvae were reared for 7 days in 24‐L aquaria during the 2 and 6 g/L trials, while the nursery trial for 15 g/L salinity was conducted for 21 days with 400 postlarvae stocked in 150‐L tanks. On‐farm evaluation of LCSM was carried out in two tank‐based systems installed on levees adjacent to shrimp production ponds. RSS was incrementally replaced with LCSM (0%, 50%, 75% and 100%) and 100 postlarvae stocked into each 800‐L tank. Salinity acclimation was done from 30 g/L to 6 or 1.5 g/L within 2–3 days by pumping water from adjacent shrimp production ponds. Following salinity acclimation, the S4 system maintained flow‐through at 1.5 g/L, while N10 system was maintained static at 6 g/L salinity. At the conclusion, no significant differences were observed for either survival or growth of shrimp postlarvae between RSS and LCSM treatments at all salinities examined. Results reflect the potential use of LCSM to replace RSS, which could be an excellent solution to bring down the cost of production in inland shrimp aquaculture.