A simple approach to predicting dough sheeting thickness

The prediction of final sheet thickness after rolling of wheat flour dough is studied using an approximate method that concentrates on the initial, intermediate and final material configurations. A newly proposed viscoelastic constitutive model containing a damage function is used. Compressibility and sideways spreading are ignored. Predictions of final sheet thickness given roll speed and diameter, gap and initial thickness data, show excellent agreement with available experiments on unyeasted dough, in contrast to many previous attempts.     

The mesoscopic structure in wheat flour dough development

The Farinograph time-to-peak is an important wheat flour quality parameter. It is well-established that insoluble glutenins correlate with the strength of the gluten network and dough mixing time. To learn more about the physical changes at the mesoscopic level, dough samples were prepared in the Farinograph for study with diffusion wave spectroscopy. It was confirmed that a space-filling network was formed by wheat gluten proteins (mainly glutenin). At peak development (9.0 min) it was shown that the starch granules were confined in the gluten network. After the time-to-peak, dough resistance weakened, showing an increase of the starch granule movement. Kneading disrupts insoluble glutenin particles, the disrupted glutenin becomes part of the Sodium Dodecyl Sulfate (SDS)-extractable proteins. Both soluble and insoluble wheat protein extracts have been characterized by light scattering techniques. The results derived from light scattering of the wheat protein fractions: particle radii, apparent molar mass and geometrical shapes, suggests that the disrupted glutenin aggregate shape and glutenin size heterogeneity could be more important for gluten network bulk consistency, connectivity and resistance at dough peak, than the apparent molar mass of the solubilized glutenins, reaching a maximum after dough peak.     

Effect of wheat dietary fibres on bread dough development and rheological properties

Several fractions of wheat fibres were isolated from starchy endosperm, aleurone layer and bran, and characterized for their hydration properties and arabinoxylans (AX) content. The influence of their addition, up to 10%, to standard flour was studied through mixing tests, and rheological tests at small and large deformations. The effect of insoluble AX on dough development was accounted for by their capacity to retain water, whatever their origin and percentage of addition. The addition of insoluble AX increased the viscoelastic plateau modulus. The addition of soluble and insoluble AX to the dough did not modify the overall dough flow behaviour in shear, characterized by a Newtonian plateau at low shear rates followed by shear-thinning behaviour at larger shear rates. This behaviour could be fitted by the Cross model. The addition of water soluble AX modified the Newtonian viscosity value. Conversely, the addition of insoluble ones increased dough consistency, probably through a filler-like effect in the dough matrix.     

Phytate negatively influences wheat dough and bread characteristics by interfering with cross-linking of glutenin molecules

The influence of added phytate on dough properties and bread baking quality was studied to determine the role of phytate in the impaired functional properties of whole grain wheat flour for baking bread. Phytate addition to refined flour at a 1% level substantially increased mixograph mixing time, generally increased mixograph water absorption, and reduced the SDS-unextractable protein content of dough before and after fermentation as well as the loaf volume of bread. The added phytate also shifted unextractable glutenins toward a lower molecular weight form and increased the iron-chelating activity of dough. It appears that phytate negatively affects gluten development and loaf volume by chelating iron and/or binding glutenins, and consequently interfering with the oxidative cross-linking of glutenin molecules during dough mixing. Phytate could be at least partially responsible for the weak gluten network and decreased loaf volume of whole wheat flour bread as compared to refined flour bread.     

Effect of ice structuring proteins from winter wheat on thermophysical properties of dough during freezing

Ice structuring proteins (ISPs) are proteins that can modify and inhibit the growth of ice. ISPs may improve the quality of frozen dough by stabilizing ice crystals and maintaining the texture of frozen dough. In this study, effects of ISPs from winter wheat were examined on the thermophysical properties of dough, which include freezing point depression, freezable water fraction, apparent specific heat, and effective thermal conductivity. The thermophysical properties were measured by differential scanning calorimetry (DSC) and line source probe methods. The results showed that, compared to the control, adding 0.6% ISPs induced a maximum freezing point depression of 0.23 °C and decreased the amount of freezable water by 8%. ISPs had little effect on the apparent specific heat and the effective thermal conductivity in the unfrozen ranges. However, the thermophysical properties in the frozen ranges were significantly affected by ISPs. The determined thermophysical properties are important to model heat transfer during freezing of dough.     

Influence of oxygen content of kneading atmosphere on oxygen uptake and relaxation index of bread dough with various additives

The role of oxygen during mixing of bread dough was investigated using a unique air-tight mixer in which oxygen content of the atmosphere surrounding the dough was fixed at different levels ranging from 10 to 30%. Effects of the presence in bread dough composition of various O₂ consumers, such as yeast, lipoxygenase (LOX), and additional glucose oxidase (GOX) and/or soybean or horse bean flour (containing LOX), were studied in order to characterize the competition phenomena for oxygen in the different conditions. O₂ uptake by dough during mixing was followed and relaxation tests were performed on the resulting bread dough. Variation of O₂ level of the gaseous atmosphere had no rheological impact on basic bread dough (with no additional oxidative system), even though this level was found to lead to an increase of O₂ consumption by dough, especially at the beginning of mixing. The competition for O₂ consumption among yeast, LOX and GOX was decreased by kneading under a 30% O₂ atmosphere, enabling GOX to reveal its structuring effect. Finally, mixing bread dough containing GOX under O₂-enriched atmosphere enabled keeping a standard dough relaxation index, even though dough water content was increased. This opens new perspectives for improving bread softness.     

Nonlinear,time-dependent shear flow behaviour,and shear-induced effects in wheat flour dough rheology

Retardation test, step-shear rate experiments, low-amplitude and large-amplitude dynamic measurements have been combined to study the nonlinear and time-dependent viscosity of dough and shear-induced effects of flow on dough structure. Despite large quantitative differences in linear viscoelastic constants, doughs from different flours or with different water contents display the same type of flow behaviour. Shear-induced structural changes cause flow to shift from a high viscosity steady-state regime to a low viscosity one. The process, irreversible, is responsible for the time-dependent character of dough viscosity and seems to be controlled by the mechanical energy absorbed. Nevertheless, the two steady-state viscosities follow the same shear-thinning flow curve, fitted by a Cross equation with an exponent close to 1; the Newtonian plateau is approached at very low shear rate values. Viscosity data obtained on different doughs yield a unique flow master curve in reduced coordinates. Shear-induced structural changes cause also the linear viscoelastic plateau modulus of dough to decrease; this progressive weakening of the network structure is irreversible and seems governed by the accumulated strain. These characteristics of dough rheology are discussed with reference to the behaviour of concentrated suspensions.     

Effect of barley and oat flour types and sourdoughs on dough rheology and bread quality of composite wheat bread

The potential of sourdough to improve bread quality of barley and oat enriched wheat breads may depend on the characteristics of the added flour (cereal type, variety, extraction rate). We compared the effect of different barley flours and oat bran (substitution level 40%), unfermented and as sourdoughs (20% of total flour), on composite wheat dough and bread characteristics by combining empirical rheological analyses (DoughLab, SMS/Kieffer Dough and Gluten Extensibility Rig) with small-scale baking of hearth loaves. Whole grain barley flour sourdough increased resistance to extension (Rmax) of the dough and improved the form ratio of hearth loaves compared to unfermented whole grain barley flour. However, sourdough showed little effect on the breads prepared with sifted barley flour or oat bran. The breads made with oat bran showed highest bread volume, lowest crumb firmness and highest β-glucan calcofluor weight average molecular weight (MW). The heat treatment of oat bran inactivated endogenous enzymes resulting in less β-glucan degradation. High MW β-glucans will increase the viscosity of the doughs water phase, which in turn may stabilise gas cells and may therefore be the reason for the higher bread volume of the oat bran breads observed in our study.     

Rheological properties of pasta dough during pasta extrusion: Effect of moisture and dough formulation

A study was conducted to investigate the effect of dough formulation and hydration level on the rheological properties of pasta dough during pasta extrusion. Semolina 100%, whole wheat 100%, and the following mixtures semolina-whole wheat (49:51), semolina-flaxseed flour (90:10), whole wheat-flaxseed flour (90:10), and semolina-whole wheat-flaxseed flour (39:51:10) were the formulations used for the experiments. Dough was hydrated at 30, 32, and 34% moisture content. Pasta was extruded with a capillary and a semi-commercial pasta extruder to determine the apparent viscosity of the dough during extrusion conditions and its relationship to the behavior of the dough during pasta processing. Results showed that non-traditional pasta dough behaved like a shear thinning fluid that can be described by the Power Law model. Increased hydration levels and/or presence of flaxseed flour on the dough formulation decreased the apparent viscosity of the dough, which correlated with extrusion pressure, mechanical energy, and specific mechanical energy that were required to extrude the dough in the pasta extruder. The strong correlations found between the apparent viscosity of the dough and the pasta extrusion parameters indicates the possibility of using a capillary rheometer to determine the appropriate hydration level of ingredient formulations before extruding with a pasta press.     

Measurement of dough specific volume in chemically leavened dough systems

Gas production and gas retention properties of doughs are pivotal to the manufacture of bread of good quality, but these properties are rarely measured directly in fermenting dough due to a paucity of suitable instrumentation. A digital image analysis-based method was used to measure the dynamic specific volume (DSV) of various chemically leavened dough systems. Sodium bicarbonate (1.4–4.2 g per 100 g of flour) in combination with equivalent neutralizing amounts of the leavening acidulants glucono-delta-lactone, potassium acid tartrate, adipic acid or sodium acid pyrophosphate consistently increased the specific volume of bread dough so that void fractions in the dough spanned between 5 and 67% at ordinary fermentation temperatures. The relationship between the specific volume of dough at the end of fermentation and the actual gas evolved (measured independently) was essentially linear and was characterized by a slope that provided a good index of the actual gas-trapping properties of dough. Therefore, the use of the DSV technique in conjunction with chemical leaveners offers the possibility of obtaining quantitative, real time information on the gassing capacity of the leavening system and the gas-holding capacity of the dough.     

Rheological properties and baking quality of wheat varieties from various geographical regions

Eight wheat varieties, originating from various geographical regions were examined for their rheological properties during large uniaxial and biaxial extensions and for their baking quality. Extensibility during uniaxial extension as well as biaxial extensional viscosity proved to be significant properties in predicting loaf volume. Multiple regression analysis indicated uniaxial extensibility and biaxial extensional viscosity as best predictors for loaf volume. The varieties with the highest strain hardening index were those of high loaf volume and also fine and soft crumb, whereas varieties of low strain hardening index were of poor baking quality. However, baking behaviour was not completely explained by considering only the strain hardening index. Crumb fineness was also investigated and it was taken into consideration when evaluating the varieties for their baking quality. 3D scatter plots of loaf volume, cell volume, and number of cells in the slice, divided the wheat samples in groups depending on their baking quality and common rheological characteristics were observed for these groups. The samples were also examined for their proofing capacity. Maximum dough height from the rheofermentometer correlated with loaf volume and was affected by rheological properties of the samples.     

Aeration of bread dough influenced by different way of processing

The effect of steady shearing versus z-blade mixing on mechanical aeration and gas retaining ability of the dough during processing and subsequent proofing and bread baking stages was investigated. Reduction in moisture content led to reduction in both static and dynamic densities of z-blade mixed dough. At low moisture content, dough had higher consistency and tended to physically entrap more air bubbles upon processing, leading to a higher dough volume and, thereby a low density. The results showed that both processes led to similar mechanical aeration as measured by static dough density immediately after processing. Shearing at a low rotational speed, led to similar proofing dough volume as z-blade mixing did. Nevertheless, both dough expansion test and breadmaking trials showed a significant reduction in gas retaining ability of sheared dough, especially at higher rotational speeds. This is explained by the fact that higher shear rates could break up the gluten network and negatively influence gas retaining ability. The results revealed the influence of processing conditions; e.g. the type of deformation flow on dough aeration. Furthermore, it was shown that rotational speed in the shearing system influences the aeration and gas holding ability of the dough during proofing and baking processes.     

Effect of sodium chloride on gluten network formation,dough microstructure and rheology in relation to breadmaking

Sodium chloride (NaCl) is an essential ingredient to control the functional properties of wheat dough and bread quality. This study investigated the effect of NaCl at 0, 1 and 2%, (w/w, flour base) on the gluten network formation during dough development, the dough rheology, and the baking characteristics of two commercial flours containing different levels of protein (9.0 and 13.5%) and with different glutenin-to-gliadin ratios. Examination of the dough structure by confocal microscopy at different stages of mixing show that the gluten network formation was delayed and the formation of elongated fibril protein structure at the end of dough development when NaCl was used. The fibril structure of protein influenced the dough strength, as determined by strain hardening coefficient and hardening index obtained from the large deformation extension measurements. NaCl had a greater effect on enhancing the strength of dough prepared from the low protein flour compared to those from the high protein flour. The effect of NaCl on loaf volume and crumb structure of bread followed a similar trend. These results indicate that the effect of NaCl on dough strength and bread quality may be partially compensated by choosing flour with an appropriate amount and quality of gluten protein.     

A novel method to prepare gluten-free dough using a meso-structured whey protein particle system

This paper presents a novel concept for making an elastic dough using a structured protein suspension. The idea behind it is based on the hypothesis that a number of gluten properties originate from a particle structure present in the gluten network. Three different mesoscopically structured whey protein suspensions were produced: whey protein aggregates, a whey protein cold set gel and whey protein particles. Dough mixtures or batters were prepared by mixing the structured protein particle suspension with starch. Farinograph curves, small and large deformation experiments showed that the presence of a mesoscopic protein structure had a large impact on the properties of gluten-free starch mixtures. The whey protein that was structured into a mesoscopic particle suspension changed the starch mixture from a liquid into a cohesive material, having strain hardening properties.     

Composition and surface properties of dough liquor

The composition and surface properties of dough liquor isolated by ultracentrifugation have been characterised. Addition of ascorbate had no effect and salts only a limited effect, on the yield, protein content and composition of the dough liquor. Fourier transform infrared spectroscopy (FT-IR) revealed the presence of proteins, lipids, starch oligosaccharides together with the non-starch polysaccharide, arabinoxylan. At high dilution the dough liquor air:water interface was dominated by protein, with surface tensions of around 55 mN/m and high surface elasticity. As the concentration was increased, surface tensions dropped to around 40 mN/m for undiluted dough liquor. This was accompanied by the interface becoming less elastic, and indicated that dough liquor lipids were interacting and disrupting the protein films in concentrated dough liquor. Dough liquors from de-fatted flours remained elastic and gave surface tension values of around 50–55 mN/m even at low dilution, indicating that removal of the lipids gave rise to a purely protein stabilised interface. Addition of salt to the dough had the greatest effect on the surface properties, both reducing surface tension and reducing surface elasticity, probably because the charge screening effect of the salt improved the dispersion of lipids in the dough liquor, thus enabling it to disrupt the protein films more effectively. These results indicate that the aqueous phase of bread doughs lining the gas cells would give rise to a mixed protein:lipid interface. Such interfaces are unstable, and would contribute to the instability of the foam structure of risen dough. In addition they show that dough ingredients may modify gas cell stability (and hence may affect crumb structure), by altering the composition and properties of the aqueous phase of doughs.     

Comparison of small-scale and large-scale mixing characteristics: Correlations between small-scale and large-scale mixing and extensional characteristics of wheat flour dough

Mixing measurements provide valuable information about dough strength and stability (STAB) traits. These measurements are important in milling and baking operations, and for varietal selection in wheat breeding programmes. There are several techniques with different sample sizes used for measuring these traits so there is interest in examining the agreement between methods in terms of genotypic (varietal) rankings. This issue has been investigated by using two different mixing methods, a small-scale Mixograph (2 g) and large-scale Farinograph (50 g) using data from a doubled haploid population (190 lines) from a Chara (excellent dough strength)×WW2449 (poor dough strength) cross. The cross was grown in a field trial at the Wagga Wagga Agricultural Institute (WWAI) in 2000. Eleven mixing traits were measured and compared according to a statistical design. The estimated genetic correlation matrix for six of the 11 mixing traits, dough development time (DDT), STAB, mixing tolerance index (MTI), maximum bandwidth (MBW), bandwidth at peak resistance (BWPR) and peak resistance (PR) revealed that for these dough-strength-related parameters, both methods were measuring equivalent traits, although individual parameters had widely different coefficients of variation. In this population, PR was correlated with the extensibility trait length determined by large-scale extension testing. None of the large-scale or small-scale mixing traits was an effective predictor of the small-scale extensibility parameter extensibility at Rmax (Ext_Rmax). The data verified that small-scale Mixograph tests are a robust and efficient alternative to large-scale Farinograph tests for both commercial breeding and research.     

Application of epifluorescence light microscopy (EFLM) to study the microstructure of wheat dough: a comparison with confocal scanning laser microscopy (CSLM) technique

To study dough microstructure, epifluorescence light microscopy (EFLM) combined with digital image processing software was used, which enabled an improved image quality. A comparison was made between EFLM and confocal scanning laser microscopy (CSLM) methods. Both techniques were satisfactorily able to demonstrate changes in the dough microstructure upon different stages of z-blade mixing. Dough mixed for a shorter time (under-mixed) showed a heterogeneous structure with coarse protein domains and clusters of starch due to local segregation or de-mixing effect. Increasing mixing time (optimal mixing) led to development of interconnected gluten network covering starch granules throughout the dough, representing optimal development. Over-mixing led to formation of a homogeneous dough microstructure in which the gluten phase showed a fine distribution throughout the dough. Using a double staining method in the preparation of samples for both microscopic techniques it was possible to observe gluten network structures together with starch granules. Moreover, special features of image processing software described in this study enabled us to improve EFLM images and to obtain comparable images with CSLM. This could favour a low cost and a convenient microscopic observation of biomaterials.     

The relationship between rheological characteristics of gluten-free dough and the quality of biologically leavened bread

The rheological characteristics of gluten-free doughs and their effect on the quality of biologically leavened bread were studied in amaranth, chickpea, corn, millet, quinoa and rice flour. The rheological characteristics (resistance to extension R, extensibility E, R/E modulus, extension area, stress at the moment of dough rupture) were obtained by uniaxial dough deformation. Specific loaf volume of laboratory prepared gluten-free breads was in significant positive correlation with dough resistance (r = 0.86), dough extensibility (r = 0.98) and peak stress at the moment of dough rupture (r = 0.96). Even if the correlation between R/E modulus and the characteristics of loaf quality were not significant, the breads with the highest specific loaf volume were prepared from flours with R/E closer to the wheat check sample (18 N?mm-1). The results showed, in general, good baking flours exhibited stronger resistance to extension and greater extensibility, but differences found were not directly related to the results of baking tests.     

Effect of fat level,mixing pressure and temperature on dough expansion capacity during proving

In this work the effect of fat content on dough aeration during proving was investigated using dynamic dough density measurements. Doughs of three different fat levels (0%, 0.04% and 0.2% flour basis) were mixed under various pressures using a Tweedy mixer and proved at five different temperatures (30, 35, 40, 45 and 50 °C) in the dynamic dough density system. The dough expansion capacity and the time of the gas loss of each dough sample were measured and related to fat level, mixing pressure and proving temperature.