Salt free reactive dyeing of cationized cotton

In this study 3-chloro-2-hydroxypropyltrimethylammonium chloride was used as a cationic agent to cationize cotton fabric by a pad-batch process. The cationized cotton samples were dyed with different reactive dyes containing various reactive groups. The dyeability of the cationized cotton samples with reactive dyes without salt was significantly improved due to an increase in the ionic attraction between the dye and cationized cotton. The results showed that the wash and dry rubbing fastness of the cationized cotton dyed with different reactive dyes are similar to those of the untreated cotton. However, the light fastness of some of the cationized fabric samples was improved.     

UV-grafting coloration of cotton and wool fabrics using bismethacrylated quinizarin dye

A novel bifunctional quinizarin dye possessing two photoactive methacrylate groups was synthesized by the reaction of quinizarin with methacryloyl chloride. The synthesized dye, a low substantive dye under the conventional dyeing process, can be photografted onto cotton and wool fabrics at room temperature without neutral salts, which makes it a novel coloration process of excellent environmental friendliness. The concurrent polymerization and grafting of the synthesized dye onto cotton or wool can be assisted by a photoinitiator and acrylic acid in the case of cotton grafting. Moreover, color yields of the grafted fabrics improved significantly with the photografting of the bifunctional dye. The bifunctional dye can be photopolymerized with the increase in UV energy to 25 J/cm² and the oligomeric dye has a degree of polymerization of 5 or more. Furthermore, the color fastness properties of the grafted fabrics were superior to those of the dyed fabrics via exhaustion.     

Dyeing characteristics of Nylon,cotton and N/C mixture fabrics with reactive-disperse dyes containing a sulphatoethylsulphone group

The dyeing and color fastness properties of three reactive-disperse dyes containing a sulphatoethylsulphone group on Nylon, cotton and N/C mixture fabrics were examined. Reduction-clearing was more effective in removing the unfixed dyes than soaping since the reactive-disperse dye became hydrophobic during dyeing process. Nylon was dyed well with three reactive-disperse dyes at pH 5∼8 and difference in chemical structure between dyes did not affect the final color strength of the dyed Nylon fiber, but their build-up properties on Nylon were not so good. The color strength of the dyed cotton was not as high as that of Nylon. The color strength of cotton increased by lowering dyeing temperature when the reactive-disperse dyes having hydroxy group were used. Nylon absorbed more dye molecules than cotton in simultaneous dyeing, the color difference between Nylon and cotton could be reduced as the dyeing temperature decreased. N/C mixture fabric was dyed well at 60 °C with the reactive-disperse dyes having hydroxyl group when applied at pH 7 and 60 °C, and their build-up properties were good. It was also found that washing fastness and rubbing fastness of dyed Nylon, cotton and N/C fabrics with the reactive-disperse dyes were excellent, while light fastness was moderate.     

Ultrasound assisted extraction of natural dyes and natural mordants vis a vis dyeing

Most of the natural dyes require mordants for their fixation on textile materials. Natural mordants are thus gaining importance in order to get complete-natural dyeing. In the present work, natural dyes and mordants were extracted using conventional and ultrasound methods and comparative studies were made. The natural mordants namely harda and tamarind seed coat and natural dyes like turmeric, henna were extracted using conventional and ultrasound approaches and various extracts obtained were described in terms of their optical densities. In order to verify the extraction efficiencies, wool fabrics were dyed with extracts of various combinations of mordants/dyes and dyed fabrics were evaluated for their colour strengths and fastness properties. The extent of colour extraction was higher in case of ultrasound assisted extraction as compared to that of conventional method. The fabrics dyed using extracts of ultrasound method showed higher colour values as compared to those dyed using extracts from conventional methods thus confirming ultrasound as more efficient method of extraction.     

Effect of pigment particle character on dyeing performance of cotton fabrics

The cotton fabrics were dyed by exhaust method using the pigment dispersions as colorant, and meanwhile the effects of particle character on dyeing performance were further investigated. The results showed that the larger zeta potentials, the higher K/S value, pigment uptakes, rubbing and washing fastness of the dyed cotton fabrics were. Adsorption isotherms were belonging to Langmuir type when zeta potentials were about 0.46 mV and 31.39 mV respectively. The cotton fabrics that dyed by the pigment dispersions with small particles had high K/S value, rubbing and washing fastness. The chemical structure of pigment had little influence on pigment uptakes, and all kind of pigment dispersions reach to 98 % uptakes after 30 min but exhibit various uptake rates at initial stage.     

Deodorizing and antibacterial performance of cotton, silk and wool fabrics dyed with Punica granatum L. extracts

Natural dye extracts were obtained by extraction from Punica granatum L. using water as an extractant at 90 °C for 90 min with various liquor ratios (solid Punica granatum L.(wt.): solvent water(wt.); 1:100–1:5). Dyeing was carried out using a 1:50 dyeing bath ratio at 80 °C for 60 min by exhaustion method. This study focused on the effect of liquor ratio on dyeing properties and deodorizing/antibacterial performance of various fabrics (cotton, silk and wool) dyed with Punica granatum L. extract without mordants. The optimum liquor ratio was found to be 1:10. By IR, UV-visible spectroscopies and HPLC analysis, the main component in Punica granatum L. extract and the yellow colorant component were found to be ellagic acid. By GC/MS analysis, the major volatile components of pristine Punica granatum L. powder were found to be acetic acid (area: 25.84 %), ethanol (area: 17.97 %), acetoin (area: 13.11 %), acetaldehyde (area: 8.96 %), isobutanal (area: 4.90 %). All dyed fabrics (cotton, silk and wool fabrics) displayed outstanding deodorizing performance (99 %) against ammonia gas and excellent antibacterial performance (bacteriostatic reduction rate: 99.9 %) against Staphylococcu aureus and Klebsiella pneumoniae.     

Investigation on the effect of titanium dioxide nano particles on camouflage properties of cotton fabrics

Cotton fabrics were dyed with three commercial vat dyes in order to provide camouflage in Vis-NIR regions and imitate reflectance profile of greenish leaves. To investigate the effect of nano particles on camouflage properties of dyed fabric, nano particles of TiO₂ were applied on dyed fabrics using pad-dry-cure method. The nano TiO₂ padded dyed fabrics were investigated using scanning electron microscopy (SEM). Reflectance curves of coated dyed samples with different concentrations of nano TiO₂ were measured. Results showed that in both of the standard shades, nano TiO₂ increases the reflectance value in NIR region and with increasing the concentration of nano TiO₂, the reflectance curves of samples tend to show the maximum reflection of greenish leaves (deciduous leaves) in NIR region. Chromatic values (CIE1976 L*, a*, and b*) and color difference (according to CIECMC color difference ΔE*cmc (2:1)) of each of the coated samples were measured using the reflection spectrophotometer. By considering the influence of white color of nano TiO₂ on green shade of dyed cotton fabrics and increasing the color difference (between coated samples and the standard shades of the 1948 U.S army pattern) in visible range, optimum concentrations of nano TiO₂ for development of camouflage properties on cotton fabrics in both NIR and visible region were determined. These values for NATO and forest green shades were 0.75 % and 0.5 %, respectively. Fastness results showed that both of the samples have acceptable color fastness. The effect of washing and exposure to light on camouflage properties of coated dyed fabrics in visible (in term of chromatic values) and NIR region (in term of spectral reflectance) was investigated when those were coated in optimum concentrations of nano TiO₂. The results showed that the effect of after treatments (washing and exposure to light) on surface color spectral characteristics and camouflage properties was inconsiderable.     

Dyeing of cotton and polyester/cotton blend with disperse dyes using sodium 2-(2,3-dibromopropionylamino)-5-(4,6-dichloro-1,3,5-triazinylamino)-benzenesulfonate

The cotton fabrics were pretreated by sodium 2-(2,3-dibromopropionylamino)-5-(4,6-dichloro-1,3,5-triazinylamino)-benzenesulfonate (DBDCBS) at alkaline condition of room temperature and then dyed with four disperse dyes having amino groups (C.I. Disperse Yellow 9, C.I. Disperse Red 11, C.I. Disperse Blue 56 and C.I. Disperse Violet 1) at acidic condition of high temperature. A novel hetero-bifunctional bridge compound,DBDCBS, has two reactive groups such as dichloro-s-triazinyl group andα, β-dibromopropionylamido group. The first has reactivity towards hydroxy group of cellulosic fiber and the second shows reactivity towards amino groups of disperse dye containing amino groups. The results indicate that it is possible to dye polyester/cotton blend at one-bath dyeing using one kind of disperse dye containing amino groups. Therefore, two kinds of dyeing methods such as two-bath process one-bath dyeing and one-bath process one-bath dyeing were investigated and their dyeabilities were compared. The differences between these two methods were negligibly small so that perfect one-bath one-step dyeing of polyester/cotton blend by one kind of disperse dye was achieved.     

Dimensional and physical properties of plain knitted fabrics made from 50/50 bamboo/cotton blended yarns

In this study, the dimensional and some physical properties of plain knitted fabrics made from 50/50 bamboo/cotton blended yarns are investigated. In order to see the differences and similarities, the results are then compared with those for similar fabrics knitted from 50/50 conventional viscose/cotton and 50/50 modal/cotton blended yarns. Each fabric type was produced with three different stitch lengths. After all fabrics were dyed under identical dyeing conditions, they were subjected to dry and full relaxation treatments. For dimensional properties of fabrics, course, wale and stitch densities were measured. Then, by calculating statistically best-fit lines passing both through the experimental points and the origin, dimensional constants i.e. k values were predicted in terms of the fiber types. The result show that each fabric type knitted from bamboo/cotton, viscose/cotton and modal/cotton blended yarns behaves in a similar manner. However, in both dry and fully relaxed states, the modal/cotton knitted fabrics tend to have slightly higher k values than the bamboo/cotton and viscose/cotton knitted fabrics. For physical properties, fabric weight per unit area, thickness, bursting strength, air permeability and pilling were evaluated. The results show that the weight, thickness and air permeability values are independent of the fiber type. Plain knitted fabrics from modal/cotton blended yarns have the highest bursting strength values. Plain knitted fabrics from bamboo/cotton blended yarns tend to pill less.     

Antibacterial finishing of cotton fabric via the chitosan/TPP self-assembled nano layers

In this study, chitosan and pentasodium tripolyphosphate (TPP)-based bilayers were fabricated on the cationized woven cotton fabrics via layer-by-layer (LBL) self-assembly technique. The initial cationic charges on cotton fabric were produced through the aminization procedure involving the covalent attachment of reactive dye to cotton fabric and subsequent reductive cleavage of the dye to free amine. Different numbers of bilayers (1, 5, and 10) consisting of chitosan/TPP have been deposited on the fabrics. The surface morphology, cationic group content, chemical surface modification, whiteness index, surface tension and antibacterial properties of the modified cotton samples were investigated using scanning electron microscopy (SEM), methylene blue test, FTIR, reflectance spectroscopy, water contact angle measurements and antibacterial test, respectively. The bacterial inhibition experiments demonstrated that the modified cotton fabric with the addition of chitosan/TPP bilayers can increase the degree of inhibition on E. coli and S. aureus bacteria. The utilized LBL method was an easy and cost-effective procedure for developing of novel antibacterial textiles with the highly attractive feature in the medical and hygienic products.     

Adsorption and dyeing characteristics of reactive dyes onto cotton fiber in nonionic Triton X-100 reverse micelles

The nonionic reverse micelles used for dyeing cotton fiber were prepared with a non-ionic surfactant Triton X-100 (TX-100) by injecting small amount of reactive dye aqueous solution. The adsorption capacity of three water-soluble anionic azo dyes including Reactive Blue 222, Reactive Red 195 and Reactive Yellow 145 onto cotton fiber was investigated. The Langmuir and Freundlich isothermals were employed to model the adsorption data. In addition, the color strength and fixation rate of cotton fabrics dyed in the reverse micelles and bulk water were examined and compared. The salt and alkali as influencing factors were also discussed. The FT-IR spectra were employed to study the polarity of water added in reverse micelles. The results indicated that the adsorption of the dyes onto cotton showed better agreement with Langmuir model. The adsorption process was monolayer adsorption. Reactive Yellow 145 with lower negative charge and higher hydrophilicity exhibited the higher adsorption capacity. The fixation percentage and color strength of the cotton fiber dyed in TX-100 reverse micelles was higher than those in bulk water. The polarity of water in TX-100 reverse micelles was lower than that in bulk water.     

Application of liquid organic salt to cotton dyeing process with reactive dyes

Reactive dyes are used widely in cotton dyeing process. Reactive dyeing uses high amounts of inorganic salts to accelerate dye exhaustion. These salts are then discharged to the effluent, leading to serious environmental problems. Biodegradable organic salts can alternatively be used in the dyeing process. In this paper, a new liquid organic salt was synthesized by acid-base neutralization, which was used to replace inorganic salts in reactive dyeing. Dye exhaustion in organic salt dyeing was similar to the values in conventional dyeing. However, dye fixations were slightly lower in organic salt dyeing than in conventional dyeing. The washing fastness of dyed fabrics with organic salt was excellent. Experimental results showed that dye exhaustion reached the maximum value when the concentration range of organic salt was from 20 g/l to 40 g/l. In addition, the optimal alkali concentration in organic salt dyeing was found to be about 30 g/l. These parameters suggested organic salt could replace inorganic salt in reactive dyeing process.     

Salt-free dyeability of thiourea grafted cotton fabric

In this study salt-free dyeing cotton fabric was achieved by grafting thiourea to cotton fibers, where the thiourea grafted cotton fabric (TUGCF) was prepared by epoxidizing cotton fibers with epichlorohydrin in water and subsequently grafting in aqueous solution of thiourea. Fourier transform infrared spectra (FTIR) and XPS of the TUGCF indicated that a great amount of epoxy groups from the epoxidized cotton fibers reacted with amino groups from thiourea. The TUGCF fabric prepared at the optimum condition and subsequently dyed with reactive dyes in the absence of salt displayed significantly enhanced color strength, showing better dyeing properties when compared with the untreated cotton fabric dyed with conventional methods, in terms of washing fastness, rubbing fastness, and levelness. It was found that the dyeing performance of Reactive Red B-3BF followed a Langmuir-type adsorption curve when used to salt-free dye the TUGCF.     

Effect of nano SrTiO3 supporting nano TiO2 on self-cleaning of cotton fabric

This study reports the results of an investigation aiming at finding what affect nano titania (TiO₂) and nano strontium titanate (SrTiO₃) on self-cleaning of cotton fabrics. The photocatalytic activity of nano strontium titanate has been examined on cotton fabric under UV irradiation in various concentrations in mixing of nano titania. The amount of loaded nano titania and nano strontium titanate particles on cotton fabrics were investigated using X-ray fluorescence spectrometry (XRF) and crystallinity of coatings by X-ray diffraction spectroscopy (XRD). The treated cotton fabrics, which were stained with two common synthesized dyes, were exposed to 400 W UV radiation for 30 hours and their self-cleaning property was investigated by a reflectance spectrophotometer. Scanning electron microscope (SEM) images show pervasion of nano materials on the surface of the treated cotton. Adding nano strontium titanate to nano titania showed the most promising photocatalytic activity toward dye degradation.     

The effect of biodegradable organic acids on the improvement of cotton ink-jet printing and antibacterial activity

In this study, various biodegradable organic acids with varying numbers of carboxylic acid groups were incorporated into the ink formulation both in the presence and absence of sodium hypophosphite (SHP) to investigate the colour yield and antibacterial properties. Ink-jet prints on cotton fabric, which were either pretreated (industry standard practice) or non-pretreated, were analyzed to determine if there is a significant difference in their properties. Antibacterial activities and dye fixation of printed cotton fabrics were also tested. The results indicated that at optimum pH, the non-pre-treated samples printed with ink formulations containing more carboxylic acid groups in their structure (BTCA) in the absence of SHP, demonstrated higher levels of reactive dye fixation and antibacterial properties than pre-treated samples containing no biodegradable organic acid in the ink formulation. The printed cotton fabrics with ink formulation that contained BTCA without dye were characterized by ATR-FTIR and thermogravimetric analysis (TGA) and their morphology was investigated through the use of SEM to determine if cross-linking had taken place.     

Sonicator dyeing of natural polymers with <Emphasis Type="Italic">Symplocos spicata</Emphasis> by metal chelation

Symplocos spicata (local name: Dom sheng) belonging to Family Symplococeae produces yellowish brown natural dye which has been used for dyeing textiles since ancient times by the Monpas tribe of Arunachal Pradesh. Symplocos spicata (Dom Sheng) was found in the Lumla area of Tawang district. Leaves of the plant are used by the Monpas and Tibetans for extraction of dye. Innovative sonicator dyeing with S. spicata showed that pretreatment with 2–4% metal mordant of the weight of the fabric is optimum showing very good fastness properties for dyed natural polymers such as cotton, wool, and silk. CIELab and K/S of the dyed fabrics were also evaluated. The superiority of sonicator dyeing over conventional dyeing has been established through this study.     

Dyeing, fastness, and deodorizing properties of cotton, silk, and wool fabrics dyed with gardenia, coffee sludge, Cassia tora. L., and pomegranate extracts

Four kinds of natural dying solutions (natural colorant extracts) were obtained by extraction from gardenia, coffee sludge, Cassia tora. L., and pomegranate using water at 90°C for 90 min with a liquor ratio (solid natural colorant material/solvent water, weight ratio) of 1/10. The dyeing, colour fastness, and deodorizing properties of cotton, silk, and wool fabrics dyed with natural colorant extracts were compared. It was found that these properties were significantly dependent on the concentration of extracts, the structure of colorant, and the kind of fabrics. The order of colour strength (K/S) is Cassia tora. L., pomegranate, coffee sludge, and gardenia. Colour fastness (light, water, and perspiration fastness) was in the range of 2nd–5th grades. The deodorizing performance of fabrics dyed with various natural colorant extracts was in the range of 50–99 %. The deodorizing performance increased in the order of gardenia < Cassia tora. L. < coffee sludge < pomegranate. Especially, the deodorizing performance of all fabrics dyed with pomegranate was found to be highest at 99 %.     

An investigation of color fading of sulfur-dyed cotton fabric by plasma treatment

Popularity of clothing with different kinds of faded color effects has been growing in recent years, leading to development of several technologies and techniques for imparting the vintage and old-fashion look. However, most color fading technologies and processes involve use of significant quantities of chemicals and water, raising concerns about environmental pollution, and other related problems. It is quite difficult to control the color fading effect on textile products. Plasma treatment has been used for color fading of cotton apparel quite successfully in the last few years. Air is used as the color fading agent and therefore no chemical effluents are generated. This study examines color fading of sulfur dyed cotton fabrics with plasma treatment. Cotton fabrics (yellow color) dyed with sulfur dyes were plasma treated under varying conditions and the resultant color fading effect was evaluated instrumentally. The color fading effect was found to be quite controllable if the treatment parameters were properly selected. Besides, evenness of the end product was excellent.     

Dyeing and fastness properties of a reactive disperse dye on PET, nylon, silk and N/P fabrics

Dyeing and color fastness properties of a reactive disperse dye containing an acetoxyethylsulphone group on PET, Nylon, silk and N/P fabrics were examined. The reactive disperse dye exhibited almost the same dyeing properties on PET fabric as a conventional disperse dye except the level of dye uptake. The most appropriate pH and dyeing temperature for the dyeing of Nylon fabric were 7 and 100°C respectively. The build-up on Nylon fabric was good and various color fastnesses were good to excellent due to the formation of the covalent bond. Application of the reactive disperse dye on silk fabric at pH 9 and 80°C yielded optimum color strength. The rate of dyeing on Nylon fabric was faster than that on PET fabric when both fabrics were dyed simultaneously in a dye bath, accordingly color strength of the dyed Nylon was higher. The reactive disperse dye can be applied for one-step and one-bath dyeing of N/P mixture fabric with good color fastness.     

Novel cationic softener containing MCT reactive dyes for cotton: Simultaneous dyeing and functional finishing

The cationic softeners containing MCT (monochloro-s-triazinyl) reactive dyes were employed on the dyeing of cotton fabrics. The substantivity, exhaustion, and fixation of the dyes were investigated. It was found that these functional dyes could be effectively introduced to cotton fibers to achieve simultaneous coloration and functional finishing effects. All the dyed fabrics exhibited softening efficacy. The dyes offered excellent washing fastness on cotton substrate. Light fastnesses of the dyes on the substrate were poor.