Interrelationships of Protein Composition, Protein Level, Baking Process and the Characteristics of Hearth Bread and Pan Bread

Baking performance of hearth bread and pan bread were investigated using 10 wheat varieties with variable protein quality. For most varieties, samples were selected at two protein levels, approximately 11 and 13% (d.m.). The effects of flour quality on loaf characteristics were different for hearth bread compared to pan bread, where both protein quality and protein content affect loaf volume positively in an optimised baking test. Hearth bread is more complex as both the form ratio and loaf volume are critical external characteristics. When using fixed proving time, the form ratio was positively affected by dough resistance and mixing peak time at high speed mixing, and negatively affected by dough extensibility. Dough resistance and mixing peak time correlated strongly to the HMW glutenin composition, whereas dough extensibility was related to protein content. In contrast to the form ratio, loaf volume was positively affected by dough extensibility, whereas protein quality had no significant effect. This was seen both for doughs produced at optimal mixing time at high speed mixing (126 rev/min) and for doughs produced at fixed mixing times at low speed mixing (63 rev/min). When proving time was optimised to achieve a defined form ratio, flours of strong protein quality should be proved longer than flours of week protein quality, resulting in higher loaf volume for flours of the strongest protein quality. With respect to protein content, the positive effect of protein content on loaf volume was counteracted due to reduced proving time when aiming for a defined form ratio.     

The relationship between rheological characteristics of gluten-free dough and the quality of biologically leavened bread

The rheological characteristics of gluten-free doughs and their effect on the quality of biologically leavened bread were studied in amaranth, chickpea, corn, millet, quinoa and rice flour. The rheological characteristics (resistance to extension R, extensibility E, R/E modulus, extension area, stress at the moment of dough rupture) were obtained by uniaxial dough deformation. Specific loaf volume of laboratory prepared gluten-free breads was in significant positive correlation with dough resistance (r = 0.86), dough extensibility (r = 0.98) and peak stress at the moment of dough rupture (r = 0.96). Even if the correlation between R/E modulus and the characteristics of loaf quality were not significant, the breads with the highest specific loaf volume were prepared from flours with R/E closer to the wheat check sample (18 N?mm-1). The results showed, in general, good baking flours exhibited stronger resistance to extension and greater extensibility, but differences found were not directly related to the results of baking tests.     

Mechanism of gas cell stabilization in bread making. I. The primary gluten–starch matrix

Expansion of dough and hence bread making performance is postulated to depend on a dual mechanism for stabilization of inflating gas bubbles. Two flours were used in this study, one from the wheat variety Jagger (Jagger) and the other from a composite of soft wheat varieties (Soft). Thin liquid lamellae (films), stabilized by adsorbed surface active compounds, act as an auxiliary to the primary gluten–starch matrix in stabilizing expanding gas cells and this mechanism operates when discontinuities begin to appear in the gluten–starch matrix during later proving and early baking stages. Contributions of the liquid lamellae stability to dough expansion were assessed using flours varying in their lipid content. Incremental addition of natural lipids back into defatted flour caused bread volume to decrease, and, after reaching a minimum, to increase. Strain hardening is a key rheological property responsible for stabilizing the primary gluten–starch matrix. Jagger gave higher test-bake loaf volume than Soft and higher strain hardening index for dough. The different lipid treatments were found to have negligible effects on strain hardening index. Image analysis of crumb grain revealed that differences in number of gas cells and average cell elongation with different lipid treatments were insignificant. The evidence agrees with a dual mechanism to stabilize the gas cells in bread dough. To understand dough rheology at a molecular level, rheological properties of doughs were varied by addition of flour protein fractions prepared by pH fractionation. Fractions were characterized by SE-HPLC and MALLS. The molecular weight distribution (MWD) of fractions progressively shifted to higher values as the pH of fractionation decreased. Mixograph dough development time paralleled the MWD. However, the strain hardening index and the test-bake loaf volume increased with increasing MWD up to a point (optimum), after which they declined. At a given strain rate, the behavior at the optimum is thought to result from slippage of the maximum number of statistical segments between entanglements, without disrupting the entangled network of polymeric proteins. Shift of MWD to molecular weight higher than the optimum results in a stronger network with reduced slippage through entanglement nodes, whereas a shift to lower molecular weights will decrease the strength of the network due to a lesser number of entanglements per chain.     

Evaluation of the rheological properties of dough and quality of bread made with the flour obtained from old cultivars and modern breeding lines of spelt (Triticum aestivum ssp. spelta)

This work evaluates rheological properties of dough and quality of bread prepared from the flour of ancient varieties and modern breeding lines of spelt compared to common wheat. Spelt flours of old varieties exhibited similar water absorption; the largest was noted in the STH-8 line flour. Spelt doughs had longer development time and were more stable than wheat dough. The doughs made of old spelt varieties were more resistant to extension than that produced from new lines flours. Of the spelt breads, this of the STH-8 line spelt line had the largest loaf volume but smaller than wheat bread. In addition, spelt doughs had similar porosity; the most porous was the bread baked from the Frankenkorn cv, Schwabenkorn cv and STH-8 line flours. Moreover, the crumb of the bread manufactured from the flours of spelt variety Frankenkorn and the STH 28-4614 line showed the greatest resistance to compression and the smallest compressibility.     

Effect of physicochemical and empirical rheological wheat flour properties on quality parameters of bread made from pre-fermented frozen dough

The objective of this study was to examine the influence of flour quality on the properties of bread made from pre-fermented frozen dough. The physicochemical parameters of 8 different wheat flours were determined, especially the protein quality was analysed in detail by a RP-HPLC procedure. A standardized baking experiment was performed with frozen storage periods from 1 to 168 days. Baked bread was characterised for specific loaf volume, crumb firmness and crumb elasticity. The results were compared to none frozen control breads. Duration of frozen storage significantly affected specific loaf volume and crumb firmness. The reduction of specific loaf volume was different among the used flours and its behaviour and intensity was highly influenced by flour properties. For control breads wet gluten, flourgraph E7 maximum resistance and RVA peak viscosity were positively correlated with specific loaf volume. However, after 1–28 days of frozen storage, wet gluten content was not significantly influencing specific loaf volume, while other parameters were still significantly correlated with the final bread properties. After 168 days of frozen storage all breads showed low volume and high crumb firmness, thus no significant correlations between flour properties and bread quality were found. Findings suggest that flours with strong gluten networks, which show high resistance to extension, are most suitable for frozen dough production. Furthermore, starch pasting characteristics were also affecting bread quality in pre-fermented frozen dough.     

Effect of sodium chloride on gluten network formation,dough microstructure and rheology in relation to breadmaking

Sodium chloride (NaCl) is an essential ingredient to control the functional properties of wheat dough and bread quality. This study investigated the effect of NaCl at 0, 1 and 2%, (w/w, flour base) on the gluten network formation during dough development, the dough rheology, and the baking characteristics of two commercial flours containing different levels of protein (9.0 and 13.5%) and with different glutenin-to-gliadin ratios. Examination of the dough structure by confocal microscopy at different stages of mixing show that the gluten network formation was delayed and the formation of elongated fibril protein structure at the end of dough development when NaCl was used. The fibril structure of protein influenced the dough strength, as determined by strain hardening coefficient and hardening index obtained from the large deformation extension measurements. NaCl had a greater effect on enhancing the strength of dough prepared from the low protein flour compared to those from the high protein flour. The effect of NaCl on loaf volume and crumb structure of bread followed a similar trend. These results indicate that the effect of NaCl on dough strength and bread quality may be partially compensated by choosing flour with an appropriate amount and quality of gluten protein.     

Extensional Flow Studies of Wheat Flour Dough. I. Experimental Method for Measurements in Contraction Flow Geometry and Application to Flours Varying in Breadmaking Performance

An experimental method is reported for extensional measurements on wheat flour doughs in contraction flow geometry. In this method the transient stress under constant extension rate was measured, followed by stress relaxation measurement after cessation of flow. Four different wheat cultivars (with large differences in bread volume) were used to evaluate the usefulness of the method and to find how different parameters relevant to baking quality could be extracted from the data. The plot of transient viscosity against time showed the effect known as strain hardening, appearing at a Hencky strain roughly independent of the strain rate but differing between the wheat varieties. The relaxation rate curves for the four wheat varieties were similar except at the highest strain rate, 7·40 s⁻¹. It was decided in the following case study to use the highest strain rate, 7·40 s⁻¹and to extract three parameters from the stress growth plot and three parameters from the stress relaxation rate plot. In the case study, flours of 17 wheat varieties were mixed in the Mixograph to maximum resistance before being subjected to the contraction flow measurement. The six parameters extracted from each wheat flour dough measurement, together with the corresponding protein content, Zeleny value, and bread volume, were evaluated by multivariate analysis. A model for predicting the bread volume from the contraction flow parameters explained 94·6% of the variation in bread volume, while a model with Zeleny values and protein contents included explained 97·2%.     

Phytate negatively influences wheat dough and bread characteristics by interfering with cross-linking of glutenin molecules

The influence of added phytate on dough properties and bread baking quality was studied to determine the role of phytate in the impaired functional properties of whole grain wheat flour for baking bread. Phytate addition to refined flour at a 1% level substantially increased mixograph mixing time, generally increased mixograph water absorption, and reduced the SDS-unextractable protein content of dough before and after fermentation as well as the loaf volume of bread. The added phytate also shifted unextractable glutenins toward a lower molecular weight form and increased the iron-chelating activity of dough. It appears that phytate negatively affects gluten development and loaf volume by chelating iron and/or binding glutenins, and consequently interfering with the oxidative cross-linking of glutenin molecules during dough mixing. Phytate could be at least partially responsible for the weak gluten network and decreased loaf volume of whole wheat flour bread as compared to refined flour bread.     

Strain Hardening Properties and Extensibility of Flour and Gluten Doughs in Relation to Breadmaking Performance

The mechanical properties of flour–water doughs and hydrated gluten of different wheat cultivars were determined. Measurements were performed at small deformations (dynamic measurements) as well as at large deformations (biaxial extension measurements). Results of dynamic measurements of flour doughs related poorly to breadmaking quality. For hydrated gluten doughs, all having the same water content, it was found that glutens from wheat cultivars with good baking quality had higher values for the storage modulus,G, and lower values for the loss tangent. The relevant type of deformation around an expanding gas bubble is biaxial extension. Wheats with a good baking performance exhibited greater strain hardening and greater extensibility. The differences in strain hardening observed at 20 °C were also present at 55 °C. No clear effects of NaCl or emulsifiers on the biaxial extension properties of flour dough were found. Extensograms as well as Alveograms from the flour doughs showed that, in general, good baking flours exhibited stronger resistance to extension and a greater extensibility, but differences found were not directly related to the results of the baking tests. The results indicate that the baking performance of dough is related to a combination of at least three different rheological characteristics.     

Rheological properties and baking quality of wheat varieties from various geographical regions

Eight wheat varieties, originating from various geographical regions were examined for their rheological properties during large uniaxial and biaxial extensions and for their baking quality. Extensibility during uniaxial extension as well as biaxial extensional viscosity proved to be significant properties in predicting loaf volume. Multiple regression analysis indicated uniaxial extensibility and biaxial extensional viscosity as best predictors for loaf volume. The varieties with the highest strain hardening index were those of high loaf volume and also fine and soft crumb, whereas varieties of low strain hardening index were of poor baking quality. However, baking behaviour was not completely explained by considering only the strain hardening index. Crumb fineness was also investigated and it was taken into consideration when evaluating the varieties for their baking quality. 3D scatter plots of loaf volume, cell volume, and number of cells in the slice, divided the wheat samples in groups depending on their baking quality and common rheological characteristics were observed for these groups. The samples were also examined for their proofing capacity. Maximum dough height from the rheofermentometer correlated with loaf volume and was affected by rheological properties of the samples.     

Grain of high digestible,high lysine (HDHL) sorghum contains kafirins which enhance the protein network of composite dough and bread

The aim of this study was to determine whether protein body-free kafirins in high digestibility, high-lysine (HDHL) sorghum flour can participate as viscoelastic proteins in sorghum-wheat composite dough and bread. Dough extensibility tests revealed that maximum resistance to extension (g) and time to dough breakage (sec) at 35 °C for HDHL sorghum-wheat composite doughs were substantially greater (p < 0.01) than for normal sorghum-wheat composite doughs at 30 and 60% substitution levels. Functional changes in HDHL kafirin occurred upon exceeding its T_g. Normal sorghum showed a clear decrease in strain hardening at 60% substitution, whereas HDHL sorghum maintained a level similar to wheat dough. Significantly higher loaf volumes resulted for HDHL sorghum-wheat composites compared to normal sorghum-wheat composites at substitution levels above 30% and up to 56%, with the largest difference at 42%. HDHL sorghum-wheat composite bread exhibited lower hardness values, lower compressibility and higher springiness than normal sorghum-wheat composite bread. Finally, HDHL sorghum flour mixed with 18% vital wheat gluten produced viscoelastic dough while normal sorghum did not. These results clearly show that kafirin in HDHL sorghum flour contributes to the formation of an improved protein network with viscoelastic properties that leads to better quality composite doughs and breads.     

Rheological properties of kafirin and zein prolamins

The possibility of forming dough from kafirin was investigated and laboratory prepared kafirin was formed into a viscoelastic dough system. Measurements with Contraction Flow showed that dough systems prepared from kafirin and from commercial zein had the required extensional rheological properties for baking of leavened bread. The extensional viscosity and strain hardening of the kafirin and zein dough systems were similar to those of gluten and wheat flour doughs. The kafirin dough system, however, unlike the zein dough system rapidly became very stiff. The stiffening behaviour of the kafirin dough system was presumed to be caused by cross-linking of kafirin monomers. SDS-PAGE showed that the kafirin essentially only contained α- and γ-kafirin, whereas the zein essentially only contained α-zein. Since γ-kafirin contains more cysteine residues than the α-prolamin it is more likely to form disulphide cross-links, which probably caused the differences in stiffening behaviour between kafirin and zein dough systems. Overall the kafirin dough system displayed rheological properties sufficient for baking of porous bread. Kafirin like zein appears to have promising properties for making non-gluten leavened doughs.     

Wheat Bread Quality as Influenced by the Substitution of Waxy and Regular Barley Flours in Their Native and Cooked Forms

The substitution of wheat flour with barley flours altered the bread loaf volume, colour and bread crumb firmness. These changes were found to be dependent on the barley cultivar, substitution level and flour treatment. In native form, Phoenix barley flour at 15% substitution produced breads with bigger loaf volume and softer crumb than Candle barley flour. However, when the barley flours were heat-treated (pan-cooked in excess water and then dried) before substitution, Candle barley flour produced better quality breads in terms of loaf volume, crumb firmness and crust colour than the Phoenix counterparts. The baking functionality of Candle flour was markedly improved when added after heat treatment.     

Glucose and pyranose oxidase improve bread dough stability

When used in bread dough systems, glucose oxidase (GO) and pyranose oxidase (P₂O) generate H₂O₂ from O₂. We here studied their potential to improve dough and bread characteristics. Neither GO nor P₂O significantly affected the volume of straight dough bread produced with fermentation and proofing times of respectively 90 and 36 min at dosages up to 0.50 nkat/g flour. Supplementation with 1.00 nkat/g flour of GO or P₂O significantly decreased bread loaf volume. The resistance of dough (fermented for 20 min and proofed for 56 min) to an applied shock was substantially improved by inclusion of 0.08, 0.25, 0.50 or 1.00 nkat/g flour of GO or P₂O in the dough recipe. Thus, the proofed doughs showed significantly less collapse and the resultant breads had higher loaf volumes than did the reference breads. Yeast probably exerts an oxidizing effect on dough, which, depending on the exact breadmaking protocol used, might veil the positive oxidizing effect of the enzymes on dough properties during prolonged fermentation.     

Effects of Wheat Variety and Processing Conditions in Experimental Bread Baking Studied by Univariate and Multivariate Analyses

The effects of variety, mixing conditions and fermentation time on bread loaf characteristics were studied by univariate and multivariate statistical methods. Nearly all the measured bread loaf characteristics were significantly affected by variety, fermentation time, and mixing conditions. Significant interactions were also found. Multivariate analysis (principal component analysis; PCA), was used to find the main variation among the bread samples and to identify the bread loaf characteristics that contributed to describe this variation. The characteristics loaf volume and weight described a large part of the main variation among the loaves and these characteristics were studied in more detail by response surface methodology. The loaf volume and weight response surfaces for varieties, which by multivariate analysis were found to have common properties, followed similar general patterns. It was shown that the experimental design used provided information about the baking performance of wheat flours over a wide range of experimental conditions and, thus, can be a useful supplement to standardised and optimised baking tests.     

Comparison of predictions of baking volume using large deformation rheological properties

Three large deformation rheological tests, the Kieffer dough extensibility system, the D/R dough inflation system and the 2 g mixograph test, were carried out on doughs made from a large number of winter wheat lines and cultivars grown in Poland. These lines and cultivars represented a broad spread in baking performance in order to assess their suitability as predictors of baking volume. The parameters most closely associated with baking volume were strain hardening index, bubble failure strain, and mixograph bandwidth at 10 min. Simple correlations with baking volume indicate that bubble failure strain and strain hardening index give the highest correlations, whilst the use of best subsets regression, which selects the best combination of parameters, gave increased correlations with R²=0.865 for dough inflation parameters, R²=0.842 for Kieffer parameters and R²=0.760 for mixograph parameters.     

Wheat Bread Quality as Influenced by the Substitution of Waxy and Regular Barley Flours in Their Native and Extruded Forms

The substitution of wheat flour with barley flour (i.e. native or pretreated/extruded) reduced the loaf volume. Depending on the barley variety and flour pretreatments, the colour and firmness/texture of the bread loaves were altered. Amongst the barley breads prepared from native flours (at 15% barley flour substitution level), Phoenix had higher loaf volume and lower crumb firmness than Candle. However, amongst the barley breads prepared from extruded flours, CDC-Candle had higher loaf volume and lower crumb firmness than Phoenix. The lower loaf volume and firmer crumb texture of barley breads as compared with wheat bread may be attributed to gluten dilution. Also, the physicochemical properties of barley flour components, especially that of β-glucan, can affect bread volume and texture. β-glucan in barley flour, when added to wheat flour during bread making, could tightly bind to appreciable amounts of water in the dough, suppressing the availability of water for the development of the gluten network. An underdeveloped gluten network can lead to reduced loaf volume and increased bread firmness. Furthermore, in yeast leavened bread systems, in addition to CO₂, steam is an important leavening agent. Due to its high affinity for water, β-glucan could suppress the amount of steam generated, resulting in reduced loaf volume and greater firmness. In the present study, breads made with 15% HTHM CDC-Candle flour had highly acceptable properties (loaf volume, firmness and colour) and it indicated that the use of extruded barley flours would be an effective way to increase the dietary fibre content of barley breads.     

Mechanism of gas cell stabilization in breadmaking. II. The secondary liquid lamellae

The study for the first time demonstrates that flour lipids at their natural levels do not affect dough rheology as measured by bubble inflation, thus indicating the presence of liquid lamellae as an independent secondary gas cell stabilizing mechanism in bread dough. The liquid lamellae, stabilized by adsorbed surface active compounds, plays its role during the later proving and early baking stage, when discontinuities occur in the gluten–starch matrix surrounding gas bubbles. To study this secondary stabilizing mechanism, different lipid fractions were added incrementally to the defatted flours. No effects were observed on the rheological properties of the dough. However, large effects on the loaf volume were measured. The additives used were the total flour lipid and its polar and non-polar fractions and the fatty acids palmitic, linoleic and myristic. Polar lipids and palmitic acid had positive or little effect on loaf volume, respectively. Non-polar lipid, linoleic and myristic acids had negative effects on loaf volume. The different effects of the lipid fractions are thought to be related to the type of monolayer that is formed. Polar lipid and palmitic acid form condensed monolayers at the air/water interface whereas non-polar lipid, linoleic and myristic acids form expanded monolayers.     

Influence of Flour Quality and Baking Process on Hearth Bread Characteristics Made Using Gentle Mixing

Hearth bread was made from 12 blends of four flours, which varied in protein content (10·2–14·3%) and protein quality, by a straight dough baking procedure. Doughs were mixed using a Farinograph operated at 63 rpm for variable mixing times (5–25 min), and proof times were also varied (35–60 min). Loaf volume was strongly positively related to protein content (r=0·95), Farinograph dough development time (FDT) (r=0·88) and Farinograph dough stability (FDS) (r=−0·97), but not to Zeleny sedimentation volume, SDS sedimentation volume or Mixograph peak time (MPT). Similar observations were found for the form ratio of loaves. The positive relationships between protein content on the one hand and loaf volume and form ratio on the other were only observed at medium (15 min) and long (25 min) mixing times, but not after a short mixing time (5 min). Furthermore, loaf characteristics were strongly affected by the process parameters, giving independent effects on loaf volume vs. form ratio.     

Frozen bread dough: Effects of freezing storage and dough improvers

This review focuses on the effects of freezing storage on the microstructure and baking performance of frozen doughs, and provides an overview of the activities of dough improvers, including emulsifiers, hydrocolloids and other improvers used in frozen dough applications. The overall quality of bread baked from frozen dough deteriorates as the storage of the dough at sub-zero temperatures increases due to several factors which are discussed. Lipid-related emulsifiers such as diacetyl tartaric acid esters of mono and diglycerides and sucrose esters employed as anti-staling agents, dough modifiers, shortening sparing agents, and as improvers for the production of high-protein bread have also been employed in frozen doughs. Hydrocolloids are gaining importance in the baking industry as dough improvers due to their ability to induce structural changes in the main components of wheat flour systems during breadmaking steps and bread storage Their effects in frozen doughs is discussed. Other dough improvers, such as ascorbic acid, honey and green tea extract, are also reviewed in the context of frozen doughs.