Evaluating antistatic performance of plasma-treated polyester

Use of low temperature plasma treatment has been attempted in the textile industry and there the has been some success in the dyeing and finishing processes. In this paper, an attempt was made to apply low temperature plasma treatment to improve the antistatic property of polyester fabric. The polyester fabrics were treated under different conditions with low temperature plasma. An orthogonal array testing strategy was employed for obtaining the optimum treatment condition. After low temperature plasma treatment, the polyester fabrics were evaluated with different characterization methods. Under the observation of scanning electron microscope, the surface structure of the polyester fabric treated by low temperature plasma was found to be seriously altered which provided more capacity for polyester to capture moisture and hence increased the static charges dissipation. The relationship between moisture content and half-life decay time for static charges was studied and the results showed that the increase in moisture content would result in shortening of the time for static charges dissipation. Moreover, the antistatic property of the low temperature plasma treated polyester fabric was greatly improved. In addition, the antistatic property of the polyester fabric treated by low temperature plasma was compared with that of the polyester fabric treated with a commercial antistatic finishing agent.     

Adhesion and durability of Cu film on polyester fabric prepared by finishing treatment with polyester-polyurethane and aqueous acrylate

To improve adhesion and wear durability at the interface between copper (Cu) film and polyester fabric, the Cu-coated polyester fabric was treated by two commercial solutions of polyester-polyurethane (PP) and aqueous acrylate (AC) as finishing process respectively. Both finishing agents with 5 %, 10 %, 15 %, 20 %, 25 %, 30 %, 35 % and 40 % concentrations were coated on the Cu-coated fabrics by a padding method in this study. The surface morphologies of the coated polyester fabric before and after finishing were characterized by scanning electron microscopy (SEM). The adhesion of Cu-coated film before and after the finishing treatments was measured with scotch tape method; the durability was evaluated by colorfastness to washing, crocking and perspiration. Additionally, Ultraviolet (UV) shielding, water repellency and CIE L*a*b of the Cu-coated polyester fabric before and after the finishing treatments were determined. The Cu-coated polyester fabric has a high adhesion property of the 5 level, colorfastness to washing, wet crocking and perspiration of the Cu-coated fabric were obviously enhanced to level 5, level 4-5 and level 3-4. Meanwhile, The Cu-coated polyester fabric kept an excellent UV protection with UPF value over 68 after finishing treatment with PP and AC. The results demonstrate the finishing treatment with the PP presented effectively in durability performance than the AC for the Cu-coated polyester fabric.     

Mechanical properties and crystallization behavior of polypropylene non-woven fabrics reinforced with POSS and SiO2 nanoparticles

PP/POSS and PP/SiO₂ composite non-woven fabrics filled with polyhedral oligomeric silsesquioxanes (POSS) and SiO₂ respectively using a convenient blending method were prepared through melt-blown process with corona charging. The morphology of the composite fibers and the distribution of POSS and SiO₂ nanoparticles in PP matrix were investigated by field-emission scanning electron microscope (FSEM) and transmission electron microscope (TEM), respectively. POSS and SiO₂ can act as nucleating agent and accelerate the crystallization process during nonisothermal cooling. The shear storage modulus G??, loss modulus G??, and complex viscosity ??* of non-woven fabric reduce when 1 wt % POSS was added and increase for PP5/POSS composite non-woven fabric compared with pure PP non-woven fabrics. However, all G??, G?? and ??* of PP/SiO₂ non-woven fabric decrease with increasing SiO₂ content owing to plasticization by SiO₂. Both stress and elongation at break of the PP/POSS melt-blown non-woven fabrics are improved compared with PP non-woven fabrics, however decrease when SiO₂ was added, as compared to the neat PP non-woven fabric. The onset temperature of decomposition for both the PP/POSS and PP/SiO₂ composite non-woven fabrics is higher (5?C10 °C) than pure PP and char content is increased with increasing POSS and SiO₂.     

Antistatic effect of atmospheric pressure glow discharge cold plasma treatment on textile substrates

Hydrophobic synthetic textile substrates, nylon and polyester fabrics, were continuously treated in an atmospheric-pressure-glow-discharge-cold-plasma reactor using He and air. The samples were evaluated for antistatic properties by measuring the static charge build-up and half charge decay time. The 60 sec air-plasma treated nylon fabric produced only 1.53 kV of charge and showed a significantly smaller half decay time of 0.63 sec compared to static voltage of 2.76 kV and a half decay time of 8.9 sec in the untreated nylon fabric. In comparison, the He plasma treated nylon fabrics showed relatively less improvement by producing static charge built-up of 2.12 kV and half charge decay time of 1.1 sec. Similar improvements were obtained for polyester (PET) fabrics as well. The treated samples showed good antistatic properties even after five laundry wash cycles. The surface characteristics of the samples were investigated using SEM, AFM, and ATR-FTIR. The results revealed that the improvement on antistatic properties are attributable to increase in the surface energy of the fabrics due to the formation of hydrophilic groups and increase in the surface area due to the formation of nano-sized horizontal and vertical channels on the fibre surface. The study suggests that plasma treatment may be used for imparting effective antistatic finish on otherwise hydrophobic substrates.     

Nano-TiO<Subscript>2</Subscript> based multilayer film deposition on cotton fabrics for UV-protection

Nano-TiO₂ based multilayer nanocomposite films were fabricated on cationically modified woven cotton fabrics by layer-by-layer molecular self-assembly technique. Cationization process was used to obtain cationic surface charge on cotton fabrics. Attenuated total reflectance Fourier transform infrared spectroscopy analyses were used to verify the presence of cationic surface charge and multilayer films deposited on the fabrics. Scanning electron microscope micrographs of poly(sodium 4-styrene sulfonate)/TiO₂, nano polyurethane/TiO₂, and TiO₂/poly(diallyldimethylammonium chloride) multilayer films deposited on cotton fabrics were taken. With nano-TiO₂ based multilayer film deposition, the protection of cotton fabrics against UV radiation is enhanced. The UV protection durability of the self-assembled multilayer films deposited on the cotton fabrics was analyzed after 10 and 20 washing cycles at 40 °C for 30 min. Air permeability and whiteness value analysis were performed on the untreated and multilayer film deposited cotton fabrics. The effect of layer-by-layer deposition process on tensile strength properties of the warp and weft yarns was determined.     

Silver containing sol-gel coatings on polyamide fabrics as antimicrobial finish-description of a technical application process for wash permanent antimicrobial effect

This paper reports on an antimicrobial finishing for polyamide with high washfastness. As antimicrobial agent modified silica sols containing silver components are used as coating agent and are applied to the polyamide fabric by using a semi-industrial procedure. The antimicrobial properties of coated polyamide fabrics are determined against the bacteria E. coli. Significant antimicrobial effects are observed even after 40 washing cycles. The amount of silver on the polyamide fabrics was measured by using ICP-OES. Besides this, samples are investigated by means of UV/Vis-spectroscopy and scanning electron microscopy. Furthermore textile properties as, e.g., air permeability and mechanical properties were measured. Due to high antimicrobial effect and the strong washfastness of this finishing, this reported method could be of high interest for industrial production processes.     

Properties of anti-UV-finished cotton fabrics cured by blue light irradiation

To decrease the pollution discharge and energy consumption resulting from textile finishing using the conventional pad-dry-cure process, a blue light-curable digital finishing for textile was innovatively proposed. Based on the mechanism of blue light curing technique, a combination of the blue light curing process and anti-UV finishing was established in this study. A blue light-curable anti-UV finishing solution containing oligomers, monomers, photoinitiators, and anti-UV agents was padded onto the surface of the cotton fabrics, and then cured to form a tough film under blue light irradiation. The ultraviolet protection factor (UPF) value of the finished cotton fabrics was 50, the top level of international standards, demonstrating excellent UV resistance. The finished cotton fabrics also showed good rubbing and washing durability, and acceptable handle. The integration of an anti-UV finishing with the blue light curing technique presents some unique advantages in terms of environmental protection and application potential.     

Preparation of Durable Antibacterial Cellulose with AgCl Nanoparticles

In this study, a facile method was developed to coat AgCl nanoparticles (NPs) onto knitted cotton fabrics. The AgCl NPs were characterized by ultraviolet absorption spectrum, X-ray diffraction (XRD) and dynamic laser light scattering (DLS). The AgCl NPs were coated onto cotton fabrics through a pad-dry-cure process with the assistance of 1,2,3,4- butanetetracarboxylic acid (BTCA). Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), ICP-OES analysis and energy-dispersive X-ray spectroscopy (EDX) confirmed that AgCl NPs were successfully coated onto cotton fabrics. The prepared cotton samples exhibited excellent antimicrobial activity against both Gram-positive S. aureus and Gram-negative K. pneumonia bacteria. Rat skin fibroblast cytotoxicity testing demonstrated the treated cotton fabrics to be non-toxic. The washing durability evaluation showed that the antimicrobial function of cotton fabrics was durable to washing. In addition, the wrinkle resistance of the coated cotton fabrics was improved and there was no obvious change in whiteness.     

Simultaneous application of silver nanoparticles with different crease resistant finishes

Textiles, especially those made of natural fibers, are suitable medium for the growth of microorganisms which causes disease transmission, stink, colorful spots, and reduction in fabric strength. This research focuses on the antimicrobial finishing of cotton fabrics using colloidal solution of silver nanoparticles. Due to the difficulties of adding a new step to the finishing process of cotton textiles, efforts have been made to combine the antimicrobial treatment with the conventional finishing processes. For this purpose two chemical finishes of Fixapret ECO as a crosslinking agent and Cellofix ME as a resin former have been used in anti crease finishing of cotton fabric and their effects were evaluated. The properties of the samples have been investigated by measuring the resistant of samples against bacteria, crease recovery angle, abrasion, and washing fastness. The results showed that treated samples by pad-dry method have the best antibacterial effect with a direct relation between the increase in drying temperature and antibacterial properties. However, the washing and abrasion fastness were not at the acceptable level. Co-application of the colloidal solution of silver nanoparticles with the crease resistant materials improved both fastness properties while at the same time limited the direct contact between the nanoparticles and the bacteria so the antibacterial efficiency was reduced. Subsequently, it was concluded that the antibacterial finishing method should be selected according to the end uses. In addition, antibacterial treatment could be one of the multi-purpose finishes for cotton fabric.     

Development of superhydrophobic polyester fabrics using alkaline hydrolysis and coating with fluorinated polymers

Alkaline hydrolysis is one of the most classic fiber finishing methods, however, its potential as tuning surface superhydrophobicity in mass scale has not been studied much. In this research, fine roughness was formed on the polyester fiber surfaces by alkaline hydrolysis at room temperature and fluorinated polymer mixtures were further coated. The developed superhydrophobic fabrics were evaluated in terms of structural changes, mechanical properties, surface hydrophobicity, and permeability for practical applications. As alkaline hydrolysis treatment time increased, surface roughness was increased as a lot of nano-craters were generated with the decrease of fabrics weight and tensile strength as well. As air pockets formed through nano-craters on the fiber surfaces, static contact angle increased, and shedding angle tended to decrease. In this study, the sample treated with alkaline hydrolysis for 20 minutes showed the highest static contact angle of 167.8±1.3° and lowest shedding angle of 4.4±2.3°. Considering tensile strength loss, however, the 15-minute alkaline hydrolyzed fabrics which showed static contact angle of 162.2±2.7° and shedding angle of 8.8±0.2° was selected as the optimal condition for practical application. The newly developed superhydrophobic fabrics were found to have higher water vapor and air permeability than those of untreated samples. At the same time, fluoropolymer coating played a certain role for tensile strength and water vapor permeability demonstrating the importance of understanding and designing proper fluorinated-compound treatment processes.     

Evaluation of the Electromagnetic Shielding Effectiveness of Carbon-Based Screen Printed Polyester Fabrics

Electromagnetic shielding has a very emerging role in the textile applications. Screen-printing is a well-known, easy and cost effective process for textile printing. In this study, carbon black and graphite particles were used to impart electromagnetic shielding property to polyester fabric by screen printing technique. To this aim, printing pastes containing carbon materials were prepared with different binder concentrations. The electrical resistance, surface morphology, color coordinates and washing fastness properties of screen printed polyester fabrics were investigated. The washing durability of electromagnetic shielding effectiveness of carbon based printed fabrics as a function of binder concentration have also been studied. Electromagnetic shielding effectiveness was evaluated in the frequency ranges between 15-3000 MHz. The results showed that the electromagnetic shielding properties of fabric were affected by increased binder concentration. The most durable electromagnetic shielding effectiveness after washing process was obtained at highest binder concentration. The surface morphologies and color difference values of printed fabrics after washing process also provided a positive contribution.     

A method for mobility estimation of textile-polymeric systems

Laminated or coated fabrics are technical textile products and are defined as materials composed of two or more layers; at least one of them is a textile fabric and one or more polymer film. The presence of film layer changes all fabric’s properties and behaviour during its deformation. The goal of this research is to propose a new method for evaluation the influence of structural stability of coated fabrics and laminates on their shear stiffness. Seven commercial coated fabrics and laminates with woven or knitted base layer are used in this test. The shear behaviors of coated and laminated fabrics are analyzed during the uniaxial tension of parallelepiped shape specimens whose top and bottom edges are cut with pitch of 16 degrees. The extension test of such type specimens is carried out using a Zwick tension machine. The behaviour of the coated fabrics and laminates during shearing are evaluated from strain-stress curves and the results are presented.     

Electrically conductive and hydrophobic cotton fabrics by polypyrrole-oleic acid coating

Hydrophobic polypyrrole-coated fabrics with improved electrical conductivity were produced embedding oleic acid as counter-ion. Hydrophobisation of polypyrrole was carried out by means of an ion exchange process after deposition of polypyrrole on cotton fabrics. The fabrics coated with oleic acid-doped polypyrrole showed contact angle of 111°, drop absorption time of 7 minutes and high water repellence, while electrical conductivity increased of ～2 times and heat generation improved, too. Moreover, oleic acid demonstrated a great stability as counter-ion in polypyrrole matrix being present also after washing.     

Preparation and flammability properties of hybrid materials containing phosphorous compounds via sol-gel process

Organic-inorganic hybrid coatings containing phosphoric acid (PA) bonded to the organic-inorganic network were prepared from tetraethoxysilane (TEOS) using a sol-gel process. The effect of sol-gel phosphate-based flame retardant coating on polyacrylonitrile fabric properties (flammability, stiffness, and strength) was investigated. Sample characterization of the coated samples were investigated using differential thermal/thermogravimetric analysis (DTA/TGA), Fourier transform infrared spectroscopy (FTIR), X-ray diffractometer (XRD), and scanning electron microscopy (SEM). The results showed that hybrid coating on the polyacrylonitrile fabrics influenced fabric stiffness, strength, and flammability. And also, flammability of the coated samples after washing cycles was investigated, and the flame retardancy properties of the samples after 10 repeated washings were not completely lost.     

Thin film deposition by PECVD using HMDSO-O<Subscript>2</Subscript>-Ar gas mixture on knitted wool fabrics in order to improve pilling resistance

In this work knitted wool fabrics were coated by a Si:O_x:C_y:H_z thin film with the aim to promote pilling resistance. The wool samples were plasma coated in a radio frequency (RF) glow discharge using hexamethyldisiloxane (HMDSO) as the precursor, in mixture with argon and oxygen gases, for different deposition times and reaction pressures, at constant discharge power. Deposited films were characterized by means of Fourier transform infrared (FTIR) spectroscopy and surface morphology by means of scanning electron microscopy; moreover, propensity to pilling of treated samples was investigated, showing that treated fabrics had a better pilling performance respect to untreated ones.     

Investigation on the effect of titanium dioxide nano particles on camouflage properties of cotton fabrics

Cotton fabrics were dyed with three commercial vat dyes in order to provide camouflage in Vis-NIR regions and imitate reflectance profile of greenish leaves. To investigate the effect of nano particles on camouflage properties of dyed fabric, nano particles of TiO₂ were applied on dyed fabrics using pad-dry-cure method. The nano TiO₂ padded dyed fabrics were investigated using scanning electron microscopy (SEM). Reflectance curves of coated dyed samples with different concentrations of nano TiO₂ were measured. Results showed that in both of the standard shades, nano TiO₂ increases the reflectance value in NIR region and with increasing the concentration of nano TiO₂, the reflectance curves of samples tend to show the maximum reflection of greenish leaves (deciduous leaves) in NIR region. Chromatic values (CIE1976 L*, a*, and b*) and color difference (according to CIECMC color difference ΔE*cmc (2:1)) of each of the coated samples were measured using the reflection spectrophotometer. By considering the influence of white color of nano TiO₂ on green shade of dyed cotton fabrics and increasing the color difference (between coated samples and the standard shades of the 1948 U.S army pattern) in visible range, optimum concentrations of nano TiO₂ for development of camouflage properties on cotton fabrics in both NIR and visible region were determined. These values for NATO and forest green shades were 0.75 % and 0.5 %, respectively. Fastness results showed that both of the samples have acceptable color fastness. The effect of washing and exposure to light on camouflage properties of coated dyed fabrics in visible (in term of chromatic values) and NIR region (in term of spectral reflectance) was investigated when those were coated in optimum concentrations of nano TiO₂. The results showed that the effect of after treatments (washing and exposure to light) on surface color spectral characteristics and camouflage properties was inconsiderable.     

Effect of drying condition on the electrostatic characteristics of the laundry

This paper suggests the optimal conditions to prevent electrostatic charge in the laundry by the evaluation of the electrostatic characteristics during the drying process. Cotton, nylon, and polyester fabrics were used as test specimens, employing the standard washing cycle. The electrostatic characteristics of the laundry were measured after the automatic drying process. This paper investigates the optimal conditions for preventing electrostatic charges in laundry by evaluating the electrostatic characteristics that occur during the drying process. Cotton, nylon, and polyester fabrics were used as the test specimens, employing a standard washing cycle. The electrostatic characteristics of the laundry were measured immediately after the automatic drying process. The results, showed that the moisture content decreased and the electrostatic charge increased with drying time. The specimen fabrics had already dried up before completion of the standard drying cycle. Consequently, the excessive drying generated an electrostatic charge due to removal of the traces of remaining moisture and the resulting excessive friction. For cotton fabrics, the electrostatic charge was under 1000 V even for the maximum drying time due to the intrinsic high moisture regain of cotton. On the other hand, the electrostatic charge produced for nylon fabrics increased rapidly with the drying time, and amounted up to approximately 8000V after 120 minutes. The results also indicated that the electrostatic charge could be decreased by drying fabrics of only one kind. When mixed kinds of fabrics were dried, the electrostatic charge increased remarkably. Therefore, it is suggested that laundry be classified and washed according to the kinds of fiber, and not be dried excessively to reduce electrostatic charge. In addition, the proper use of a softener is effective in reducing the electrostatic charge.     

Comparative Performance of Copper and Silver Coated Stretchable Fabrics

The present work described the development of multifunctional, electrically conductive and durable fabrics by coating of silver and copper particles using a dipping-drying method. The particles were directly grown on fabric structure to form electrically conductive fibers. Particles were found to fill the spaces between the microfibers, and were stacked together to form networks with high electrical conductivity. The electrically conductive fabrics showed low resistance with high stretch ability. The utility of conductive fabrics was analyzed for electromagnetic shielding ability over frequency range of 30 MHz to 1.5 GHz. The EMI shielding was found to increase with increase in concentration of copper and silver particles. Furthermore, the heating performance of the copper and silver coated fabric was studied through measuring the change in temperature at the surface of the fabric while applying a voltage difference across the fabric. The maximum temperature (119°C for silver and 112°C for copper) were obtained when the applied voltage was 10 V. Moreover, the role of deposited particles on antibacterial properties was examined against pathogenic bacteria such as Staphylococcus aureus and Escherichia coli. At the end, the durability of coated fabrics was examined against several washing cycles. The fabrics showed good retention of the particles, proved by small loss in the conductivity of the material after washing.     

Effect of various shapes of zinc oxide nanoparticles on cotton fabric for UV-blocking and anti-bacterial properties

Various shapes of ZnO — multi-petals, rod and spherical — were prepared and then applied on cotton fabric for UV-blocking and anti-bacterial properties. The ZnO particles were investigated by XRD and SEM. The as-prepared suspension was applied onto cotton fabrics via the pad-dry-cure process at 150 °C. The characteristics of the fabric coating were investigated by SEM, XRD and Atomic Absorption Spectroscopy (AAS). The UV-blocking effectiveness was measured with a UV-Vis spectrophotometer whilst the antibacterial activity was determined using the AATCC 147 method. The results of XRD and SEM on the ZnO powders show that we can produce various shapes of ZnO. The investigation by SEM and AAS clearly revealed that ZnO was effectively deposited on the cotton surface and that the adhesion was retained after washing ten cycles. The sphericals-shaped ZnO and multi-petals shaped ZnO coated fabrics show excellent UV-blocking properties. All treated samples showed good antibacterial activity against Staphylococcus Aureus. The shape of ZnO shows no considerable effect on antibacterial properties.     

Cotton fabric mechanical properties affected by post-finishing processes

Following the work done previously [1]. In this paper, the effect of various post-finishing agents on the low stress mechanical and surface properties of dyed cotton fabrics, as well as their handle value have been studied. The mechanical properties of the treated cotton fabrics were measured by the famous KES-FB system. It has been found that cotton fabric mechanical properties and fabric handle can be modified by not only the external finishing agents but also the internal finishing agents which are used for correcting the inherent defect of the fabrics. The results in this report will inform the textile industry in engineering required fabric properties with appropriate finishing processes.