Effect of inorganic fillers and ammonium polyphosphate on the flammability,thermal stability,and mechanical properties of abaca-fabric/vinyl ester composites

In order to comply with the safety environment requirements, this research is being carried out for reinforcing inorganic additives to improve fire retardancy of composite. In the present study, abaca fabric/vinyl ester (AF/VE) composites were prepared by vacuum assisted resin transfer (VARTM) molding process. For improving flame retardant property of the composites, three different types of halogen free inorganic fillers, i.e. nano-clay (NC), halloysite nanotubes (HNT) and ammonium polyphosphate (APP) were used. The flammability, thermal stability and mechanical properties of composites have been investigated by Horizontal burning test, Thermogravimetric analysis (TGA), tensile, and flexural test respectively. FESEM was used to observe the morphology of the fractured surface of the tensile specimens. Taguchi method was used to optimize the process and minimize the number of experiments for fillers addition. The results showed that the flame retardancy and thermal stability increased with increasing percentage of fillers, but mechanical properties slightly decreased simultaneously.     

Bio-composites: Development and mechanical characterization of banana/sisal fibre reinforced poly lactic acid (PLA) hybrid composites

The work focuses on the influencing effect of fiber surface treatment by BP towards mechanical properties of BSF reinforced PLA composites. BSF were treated by BP to improve the adhesion between fibres and matrix. BSF (30 wt %) reinforced PLA (70 wt %) hybrid composites were fabricated by means of twin screw extrusion followed by injection molding process. Tensile strength, flexural strength and modulus were tested by means of UTM. The morphological analysis of the untreated and treated BSF reinforced PLA composites in comparison with virgin PLA was carried out by SEM to examine the existence of interfacial adhesion between BSF and PLA. The resultant data reveals that treated BSF restricts the motion of the PLA matrix due to better wettability and bonding. Consequently, mechanical properties like tensile and flexural moduli of BSF reinforced PLA composites were enhanced in comparison to virgin PLA and untreated BSF reinforced PLA composites. The results are discussed in detail.     

Effects of date palm leaf fiber on the thermal and tensile properties of recycled ternary polyolefin blend composites

This work investigated the effects of date palm leaf fiber (DPLF) content on the thermal and tensile properties; and morphology of compatibilized polyolefin ternary blend. Recycled polyolefin ternary blend consisting of low density polyethylene (RLDPE), high density polyethylene (RHDPE) and polypropylene (RPP) were fabricated at different parts per hundred resin (phr) of DPLF. Maleic anhydride grafted polyethylene (MAPE) was used as compatibilizer to enhance the adhesion between filler and polymer matrix. The composites were prepared using melt extrusion and tests samples were produced via injection molding process. Thermal conductivity results showed that as much as 11 % reduction in thermal conductivity was achieved with the incorporation of 30 phr DPLF. Highest tensile strength was observed with the incorporation of 10 phr DPLF. The elongation at break was reduced with the addition of DPLF due to impediment of chain mobility by the fillers. Initial degradation temperature increased with the addition of DPLF. Hence, it is concluded that DPLF can be used to develop green and thermally insulating composites. It is hoped that the present results will stimulate further studies on the thermally insulative materials based on natural fibers reinforced polymer composites for applications in the building industries.     

Compatibilization of immiscible poly(<Emphasis Type="Italic">l</Emphasis>-lactide) and low density polyethylene blends

Blends of poly(l-lactide) (PLA) and low density polyethylene (LDPE) were prepared by melt mixing in order to improve the brittleness of PLA. A reactive compatibilizer with glycidyl methacrylate (GMA), PE-GMA, was required as a compatibilizer due to the immiscibility between PLA and LDPE. It contributes to reduce the domain size of dispersed phase and enhance the tensile properties of PLA/LDPE blends, especially for PLA matrix blends. A reaction product between PLA and PE-GMA, which was formed during melt-mixing and considered to act as a reactive compatibilizer, was characterized using¹H-NMR spectroscopy.     

Use of acetylated softwood kraft lignin as filler in synthetic polymers

Partially acetylated softwood kraft lignin (ASKL) is used as filler in synthetic polymers such as LDPE, PP, PS and PET. ASKL/synthetic polymer composites are prepared by melt-blending and compression molding with ASKL content up to 50.0 wt%. The chemical and physical properties of ASKL/synthetic polymer composites are also investigated. TGA results show that ASKL is more thermally stable than SKL up to 200 °C. FTIR spectra demonstrate a formation of free volume by crystallization of LDPE in ASKL/LDPE composite. DSC results show that the glass transition temperature of ASKL decreased by acetylation, and ASKL/synthetic polymer composites (50/50 w/w) have a single glass transition. The AFM images of ASKL/synthetic polymer composites show no significant phase separation. Young’s moduli of ASKL/synthetic polymer composites increased with ASKL content in some extents. Tensile strength and breaking strain of ASKL/PET composite are almost retained in spite of the addition of ASKL as a result of a contraction in free volume or densification.     

Mechanical behaviour of composites filled by agro-waste materials

The present paper is concerned with the effect of cork and rice husk ash micro particles fillers on the mechanical properties (flexural resistance, fracture toughness, impact absorbed energy, elastic and viscous moduli) of polyester based composite. Composite sheets were hand molded using weight filler fractions of 1, 2.5, and 5 %. Flexural strength of filled materials was much lower than the polyester matrix, with more pronounced effect for cork powder, decreasing significantly with filler content increases. Fracture toughness decreases also on the filled composites. Using cork powder fracture toughness decreases significantly when filler content increases, while for rice husk ash filler a slight increase was observed. Both fillers improve absorbed impact energy, peaking at about 2.5 % of filler content. Best improvements were obtained using rice husk ash powder, reaching about 30 %. Both fillers increase glass transition temperature and the maximum use temperature and also the elastic modulus compared with polyester. It can be concluded from this study that the used agro-waste materials are attractive reinforcements from the standpoint of their mechanical properties.     

Preparation and UV-protective property of PVAc/ZnO and PVAc/TiO<Subscript>2</Subscript> microcapsules/poly(lactic acid) nanocomposites

The poly(vinyl acetate) (PVAc)/zinc oxide (ZnO) microcapsule and PVAc/titanium dioxide (TiO₂) microcapsule were synthesized via in-situ emulsion polymerization method. The PVAc/ZnO microcapsule and PVAc/TiO₂ microcapsule were characterized by fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis(TG), transmission electron microscopy (TEM), and UV-visible spectroscopy (UV-vis). Effect of PVAc/ZnO microcapsule and PVAc/TiO₂ microcapsule on properties of poly(lactic acid) (PLA) was evaluated by UV-vis, SEM and mechanical properties test. The results showed that the addition of PVAc/ZnO and PVAc/TiO₂ microcapsules as a UV-blocking additive could significantly enhance UV-blocking property of PLA/PVAc/ZnO microcapsule composites and PLA/PVAc/TiO₂ microcapsule composites compared with pure PLA, PLA/ZnO composites and PLA/TiO₂ composites. The mechanical properties of PLA/PVAc/ZnO microcapsule composites were better than those of PLA/ZnO composites due to good dispersability and compatibility of PVAc/ZnO microcapsule in PLA matrix. Also, the mechanical properties of PLA/PVAc/TiO₂ microcapsule composites were better than those of pure PLA and PLA/TiO₂ composites. This study demonstrates the great potentials of the intrinsically UV shield additive PVAc/ZnO and PVAc/TiO₂ microcapsules in the application of high performance matrix resin and composite material.     

The synergy effect of Graphene/SiO<Subscript>2</Subscript> hybrid materials on reinforcing and toughening epoxy resin

Based on the situ preparation of silica nanoparticles (SiO₂) on the surface of Graphene nanoplatelets (GNPs) in the previous work, these unique three dimensional (3D) materials were introduced into epoxy resin to study the reinforcing and toughening synergy effect on the composites. Firstly, the tensile tests showed that Graphene/SiO₂ hybrid materials attached with different size of SiO₂ particles exhibited different reinforcing and toughening effect on the composites. With the increasing of the diameter of SiO₂ particles, the toughness and strength properties of the composites firstly improved and then decreased, and when the average diameter was 0.14 μm, the elongation reached the max.. Meanwhile, the fractured surfaces presented on SEM images were consistent with the results of the tensile tests, which further explained the hybrid materials increased the interfacial adhesion between the fillers and matrix, leading to significant improvement in mechanical properties. Moreover, the DSC curves demonstrated that Graphene/SiO₂ hybrid materials accelerated the curing process of epoxy resin due to the cross-link structure between fillers and matrix. Lastly, the crack propagation modes were built to clarify the synergy effect mechanism of reinforcing and toughening on nanoparticles/epoxy resin composites.     

Polylactic acid/carbon fiber composites: Effects of functionalized elastomers on mechanical properties,thermal behavior,surface compatibility,and electrical characteristics

In this study, the maleic anhydride grafted styrene-ethylene-butylene-styrene block copolymer (SEBS-g-MA) is used as the compatilizer for polylactic acid (PLA)/carbon fiber (CF) composites. The effects of SEBS-g-MA on the mechanical properties, thermal behavior, interfacial compatibility, and electrical characteristics of composites are then evaluated. The mechanical property tests indicate that when the amount of compatilizer increases, the tensile properties and flexural property of the composites decrease while their impact strength increases. The SEM results show that the compatilizer can decrease the interstices between PLA and CF, and thereby augments their interfacial compatibility. The differential scanning calorimetry (DSC) results confirm that the compatilizer results in a greater crystallization temperature and a greater crystallinity of the composites. The electrical characteristic results indicate that neither PLA nor SEBS-g-MA is not interfered with the conductive network that is constructed by CF, which is exemplified by an average electromagnetic shielding effect of above ?30 dB. This study confirms that SEBS-g-MA can improve interfacial compatibility and toughness, as well as attain good electrical characteristics of PLA/CF composites.     

Influence of citric acid and water on thermoplastic wheat flour/poly(lactic acid) blends. I: Thermal, mechanical and morphological properties

Wheat flour was plasticized with glycerol and compounded with poly(lactic acid) in a one-step twin-screw extrusion process in the presence of citric acid with or without extra water. The influence of these additives on process parameters and thermal, mechanical and morphological properties of injected samples from the prepared blends, was then studied.Citric acid acted as a compatibilizer by promoting depolymerization of both starch and PLA. For an extrusion without extra water, the amount of citric acid (2 parts for 75 parts of flour, 25 parts of PLA and 15 parts of glycerol) has to be limited to avoid mechanical properties degradation. Water, added during the extrusion, improved the whole process, minimizing PLA depolymerization, favoring starch plasticization by citric acid and thus improving phases repartition.     

Thermal and structure properties of biobased cellulose nanowhiskers/poly (lactic acid) nanocomposites

Cellulose nanowhiskers were used to improve the performance of poly (lactic acid) (PLA). The nanocomposites mixed with three different molecular weight of poly (ethylene glycol) (PEG) were characterized by mechanical testing, thermal gravimetry and differential scanning calorimetry. The tensile test showed an increase in tensile strength and elongation at break with the addition of PEG to PLA/CNW nanocomposites, the thermal analysis results showed an increase of crystallization temperature (T _c) and crystallization compatibility (larger crystallization and melting areas), which indicated that the cellulose nanowhiskers (CNW) and PEG or CNW alone should not be considered as nucleating agents for the PLA matrix; The CNW was homo-dispersed which contributed to decreasing mobility of polymer chain segments. The compatibility between hydrophobic PLA matrix and the hydrophilic CNW was improved by the addition of different molecular weight polymeric-PEG. The thermo gravimetric analysis indicated that the thermal stability of the different composites were reflected well in the region between 25 °C and 245 oC. The structure of the PLA/CNW/PEG composites was characterized by AFM, which showed that the CNW dispersed in the PLA matrix evenly.     

Properties of thermoplastic starch from cassava bagasse and cassava starch and their blends with poly (lactic acid)

Cassava bagasse is an inexpensive and broadly available waste byproduct from cassava starch production. It contains roughly 50% cassava starch along with mostly fiber and could be a valuable feedstock for various bioproducts. Cassava bagasse and cassava starch were used in this study to make fiber-reinforced thermoplastic starch (TPS_B and TPS_I, respectively). In addition, blends of poly (lactic acid) and TPS_I (20%) and TPS_B (5, 10, 15, 20%) were prepared as a means of producing low cost composite materials with good performance. The TPS and PLA blends were prepared by extrusion and their morphological, mechanical, spectral, and thermal properties were evaluated. The results showed the feasibility of obtaining thermoplastic starches from cassava bagasse. The presence of fiber in the bagasse acted as reinforcement in the TPS matrix and increased the maximum tensile strength (0.60 MPa) and the tensile modulus (41.6 MPa) compared to cassava starch TPS (0.40 and 2.04 MPa, respectively). As expected, blending TPS with PLA reduced the tensile strength (55.4 MPa) and modulus (2.4 GPa) of neat PLA. At higher TPS_B content (20%) the maximum strength (19.9 MPa) and tensile modulus (1.7 GPa) were reduced about 64% and 32%, respectively, compared to the PLA matrix. In comparison, the tensile strength (16.7) and modulus (1.2 GPa) of PLA blends made with TPS_I were reduced 70% and 51% respectively. The fiber from the cassava bagasse was considered a filler since no increase in tensile strength of PLA/TPS blends was observed. The TPS_I (33.1%) had higher elongation to break compared to both TPS_B (4.9%) and PLA (2.6%). The elongation to break increased from 2.6% to 14.5% by blending TPS_I with PLA. In contrast, elongation to break decreased slightly by blending TPS_B with PLA. Thermal analysis indicated there was some low level of interaction between PLA and TPS. In PLA/TPS_B blends, the TPS_B increased the crystallinity of the PLA component compared to neat PLA. The fiber component of TPS_B appeared to have a nucleating effect favoring PLA crystallization.     

Mechanical and moisture absorption characterization of PLA composites reinforced with nano-coated flax fibers

This research is intended to improve the interface between the fibers and the matrix and limit water absorption of bio-based material thereby decreasing degradation of the composites when they are exposed to external environment such as high temperature and humidity. In this study, flax fibers were treated with an organic surface coating containing SiO₂ nanoparticles. This coating was a dispersion of silica fume in epoxy. One composite was also made with raw fibers as reference as well as one sample of pure PLA. Flax fibers/PLA composites were manufactured by hot pressing by stacking 4 PLA films and 3 pieces of flax fabric. Morphology and dispersion of the coating on the fibers was observed by scanning electron microscopy (SEM), small-angle X-ray scattering (SAXS) and transmission electron microscopy (TEM). Accelerated ageing was carried out on the 3 materials by placing them in a 50 °C water bath until saturation to investigate the influence of the coating on water diffusion. Mechanical properties of the different composites were investigated by tensile (before and after conditioning) and short beam shear (SBS) testing in order to evaluate the impact of the coating on the interfacial properties of the materials. The results show that the fibers surface was homogenized and that a better adhesion was reached because of the coating. Coating the fibers also allowed the decrease in water uptake by more than 10 % and their protection during conditioning, preserving their mechanical properties.     

Nano-SiO2 filled rice husk/polypropylene composites: Physico-mechanical properties

In this research, reinforcing effect of hybrid filler including rice husk (RH), beech bark (BB) and nano-SiO₂, in polypropylene has been investigated. In the sample preparation, four levels of filler loading were used for waste lignocellulosic materials (55-58 wt.%) and nano-SiO₂ (0-4 wt.%). In order to increase the interphase adhesion, polypropylene grafted with maleic anhydride was added as a coupling agent to all the composites studied. The physical properties, viz. the thickness swelling and water absorption, and mechanical properties, namely, the tensile, flexural and notched Izod impact strengths, of the composites were determined. Generally, high amount of filler content in composites can lead to the reduction of interfacial adhesion between matrix polymer and filler, and it limits their applications. The results showed that while flexural properties and elongation at break were moderately improved by the increase in the amount of filler in the matrix, tensile and Izod impact strengths decreased dramatically. However, the composites had acceptable mechanical strength levels. The mechanical properties of composites filled with RH are generally greater than BB composites. The thickness swelling and water absorption of the composites increased with the increase in the filler loading, but to a negligible extent as compared with the wood-based composites and the solid woods. Nano-SiO₂ addition showed little positive effect on the mechanical properties. It can be concluded from this study that the used waste lignocellulosic materials are attractive reinforcements from the standpoint of their physico-mechanical properties.     

Effect of various parameters on the chemical grafting of amide monomers to poly(lactic acid)

Radical melt graft copolymerizations of poly (lactic acid) (PLA) with amide monomers using benzoyl peroxide as an initiator during reactive extrusion is studied. The effects of two monomer types at various concentrations, reaction temperatures and initiator concentrations on the grafting yield are investigated. The results showed that percentage of grafting was significantly enhanced by increasing benzoyl peroxide concentrations up to 12 mpm and then decreased by an increase in the initiator concentration. Furthermore, increasing each monomer concentration up to 450 mpm, improved the grafting yield significantly. Further increase brings about a marked fall in the grafting yield. Fourier Transform Infrared Spectroscopy (FTIR), back titration and nitrogen analyses confirmed that monomers of acrylamide and methacrylamide were successfully grafted onto PLA. The Gel Permeation Chromatography (GPC) data showed that the molecular weight of the grafted PLA samples under optimum conditions does not show any dramatic drop of PLA molecular weight by thermal degradation or hydrolysis of polyester chains, while the polydispersity index is poorly affected by the chemical modification of PLA. Also, the monomer structures affected the grafting yield as well as polymer chain combination. In addition under the same conditions, the grafting yield of acrylamide was more than that of methacrylamide. Thermal properties, molecular weight, density, moisture regain and tensile properties of the samples were also measured.     

Properties of thermoplastic composites with cotton and guayule biomass residues as fiber fillers

This study was conducted to evaluate the suitability of using residual plant fibers from agricultural waste streams as reinforcement in thermoplastic composites. Three groups of plant fibers evaluated included cotton burrs, sticks and linters from cotton gin waste (CGW), guayule whole plant, and guayule bagasse. The plant fibers were characterized for physical (bulk density and particle size distribution) and chemical properties (ash, lignin and cellulose contents). A laboratory experiment was designed with five fiber filler treatments, namely control (oak wood fiber as the filler - OWF), cotton burr and sticks (CBS), CBS with 2% (by weight) second cut linters (CBL), CBS with 30% (by weight) guayule whole plant (CGP), and CBS with 30% (by weight) guayule bagasse (CGB). The composite samples were manufactured with 50% of fiber filler, 40% of virgin high-density polyethylene (HDPE), and 10% other additives by weight. The samples were extruded to approximately 32 × 7 mm cross-sectional profiles, and tested for physico-mechanical properties. The CBS and CBL had considerably lower bulk density than the other fibers. Cotton linters had the highest α-cellulose (66.6%), and lowest hemicellulose (15.8%) and lignin (10.5%) of all fibers tested. Guayule whole plant had the lowest α-cellulose and highest ash content. Both CBS and guayule bagasse contained α-cellulose comparable to OWF, but slightly lower hemicellulose. Evaluation of composite samples made from the five fiber treatments indicated that fibers from cotton gin byproducts and guayule byproducts reduced the specific gravity of the composites significantly. However, the CBS and CBL samples exhibited high water absorption and thickness swelling, but the addition of guayule bagasse reduced both properties to similar levels as the wood fiber. The CGP exhibited significantly lower coefficient of thermal expansion. Composite samples with the five different fiber fillers showed similar hardness and nail holding capacity, yet oak fibers imparted superior strength and modulus under flexure and compression with the exception of the compressive modulus of CGB composites. In general, both cotton ginning and guayule processing byproducts hold great potential as fiber fillers in thermoplastic composites.     

New developments on the ring opening polymerisation of polylactide

Polylactides (PLA), biodegradable aliphatic polyesters, produced solely from renewable resources may substitute petrochemically based polymers in a broad range of applications in the near future, if we manage to produce them at lower cost and higher efficiency as nowadays. Possible applications include food packaging for meat and soft drinks, films for agro-industry and non-wovens in hygienic products. The authors developed, based on a new catalytic system, a reactive extrusion polymerisation process, which can be used to produce PLA continuously in larger quantities and at lower costs than before. This extrusion polymerisation process has been developed and tested with laboratory scale machines and the possibilities to extend this polymerisation process to lactide based blockcopolymers have been investigated.     

Effect of pineapple leaf fibre and kenaf fibre treatment on mechanical performance of phenolic hybrid composites

In this work, hybrid composites were fabricated by hand layup method to hybridize treated Pineapple leaf fibre (PALF) and kenaf fibre (KF) in order to achieve superior mechanical properties on untreated hybrid composites. Silane treated PALF/KF phenolic hybrid composites were prepared on various fibre fraction to investigate mechanical properties and compared with untreated PALF/KF phenolic hybrid composites. The effects of silane treatment on hybrid composites were investigated by fourier transform infrared spectroscopy (FTIR) and found very effective peaks. Effects of treated hybrid composites were morphologically investigated by using scanning electron microscopy images and analysed the tensile results. Treated PALF/KF phenolic hybrid composites enhanced the flexural strength, modulus, impact strength and energy absorption while tensile strength and modulus decreased. The overall performances of 70 % PALF 30 % Kenaf hybrid composites were improved after silane treatment. Silane treatment of fibres improved the mechanical performance of hybrid composites and it can be utilized to produce components for building structure, materials and automobile applications.     

Mechanical properties of denim fabric reinforced poly(lactic acid)

Denim, a twilled cotton fabric, was used to enhance the mechanical and thermal properties of poly(lactic acid) (PLA). The denim fabric reinforced composites with different numbers of denim layers were fabricated by using a hand layup method. The impact, tensile, and dynamic mechanical properties of the composites were observed with increasing denim layers to examine the reinforcing effect of denim fabrics. Numerical analysis was carried out to model the elastic modulus of the composite by using a commercial software. Three-dimensional geometry of the denim fabric reinforced PLA composite was generated through a CAD program, and the elastic modulus was calculated by applying uniform deformation on one surface. The impact strength, tensile strength, and thermal properties of the composites were improved by piling denim fabrics. The denim fabric reinforced composites exhibited outstanding impact strength due to the retarded crack propagation as well as large energy dissipation. The 3 layer denim reinforced composite showed best results among all specimens, and its impact strength, tensile strength, and tensile modulus were measured to be 82 J/m, 75.76 MPa, and 4.65 GPa, respectively. The PLA/denim composites have good mechanical properties and can substitute traditional composites such as glass fiber or carbon fiber reinforced composites.     

Influence of Poly(lactic acid) Layer on the Physical and Antibacterial Properties of Dry Bacterial Cellulose Sheet for Potential Acute Wound Healing Materials

Dry bacterial cellulose nanofiber (BC) sheet coated with poly(lactic acid) (PLA) was developed and characterized towards acute wound healing applications. This new approach of PLA coating on BC revealed enhanced physical and antibacterial properties. Commercial BC sheets originated from the manufacturing of nata de coco jelly were dried and coated with the PLA at various concentrations of 2, 4, 6, 8, 10 and 12 % w/v for the purpose of improving the mechanical properties and followed by loading of antiseptic such as benzalkonium chloride (BAC). PLA has been proposed for the use of coating materials at a concentration of 8 %, the biocomposite sheet started exhibiting a low moisture uptake, prolonged swelling in simulated wound fluid solution and high tear (9.17 Nm²/kg) and burst indices (32.5 kPa·m²/g). The 8 % PLA coating revealed porous fiber-like morphology as observed under scanning electron microscope. Therapeutic loading capacity of the BC/8 PLA was substantially higher than the pristine BC. Furthermore strong antimicrobial activities against Staphylococcus aureaus and Escherichia coli were observed for the BC/8PLA biocomposite film. These reports were clearly suggestive of the fact that synthetic biodegradable polymers, such as PLA, may be exploited for the synergistic combination with BC for antimicrobial and acute wound management. This new and modified fiber source material could reduce the dependency on plant based cellulose for more demanding biomedical applications such as wound healing materials, vascular graft, cartilage replacement, drug delivery and tissue engineering.