Effects of washing, milling and loading enzymes on the enzymatic hydrolysis of a steam pretreated sugarcane bagasse

Enzymatic hydrolysis of steam pretreated sugarcane bagasse was performed to investigate the production of glucose and xylose. A blend of industrial enzymes (Novozymes) was used. The enzymes were used either without having been washed or having been washed with water or 1% aqueous NaOH solution. The influence of the size of sugarcane bagasse and the proportion of the enzymatic cocktail, which was composed of endoglucanases/cellobiohydrolases (Celluclast 1.5L) and β-glucosidase (Novozym 188) cellulases mixtures, was investigated. The tests were performed at a temperature of 50 °C and at a pH of 4.8 during a period of 72 h. The assays that were conducted with a pretreated sugarcane bagasse that was washed with a 1% aqueous NaOH solution without milling led to the largest amounts of glucose after 72 h, which was independent of the proportions of enzymes used in experiments with the smallest amounts of enzymes. The largest amount of xylose was obtained with a pretreated sugarcane bagasse that was not washed.     

Processing of Lespedeza stalks by pretreatment with low severity steam and post-treatment with alkaline peroxide

The steam pre-treatment with low severity preserves valuable biomass components, and further delignification with alkaline peroxide could improve hydrolysis. A combination of low severity steam pretreatment and alkaline peroxide post-treatment of Lespedeza stalks was investigated. The post-treatment of steam-pretreated Lespedeza stalks with alkaline peroxide significantly increased the cellulose content and changed the structure of the cellulose-rich fractions. A glucose yield of 503.5 mg g⁻¹ raw material from enzyme hydrolysis was obtained when the steam-pretreated material (184 °C for 4 min) was post-treated with 2% hydrogen peroxide at 60 °C for 24 h with a substrate concentration of 3.3%. Its hydrolysis yield is 88.8%, which is higher than that of samples processed by steam pretreatment alone (63.7%). The samples obtained by post-treatment with alkaline peroxide were found to have a smoother surface and looser structure in scanning electron microscopy images. The isolated lignin preparations had a yield range from 10.9 to 14.7 (% dry matter). The lignin was characterized by thermogravimetric analysis/differential thermal analysis, Fourier transform infrared spectroscopy, and gel permeation chromatography. Alkaline peroxide treatment increased the thermal stability of lignin, and decreased the amounts of all functional groups. Depolymerization and repolymerization occurred during the alkaline peroxide treatment.     

Sugarcane bagasse whiskers: Extraction and characterizations

This work evaluates the use of sugarcane bagasse (SCB) as a source of cellulose to obtain whiskers. These fibers were extracted after SCB underwent alkaline peroxide pre-treatment followed by acid hydrolysis at 45 °C. The influence of extraction time (30 and 75 min) on the properties of the nanofibers was investigated. Sugarcane bagasse whiskers (SCBW) were analyzed by transmission electron microscopy (TEM), X-ray diffraction (XRD) and thermogravimetric analysis (TGA) in air atmosphere. The results showed that SCB could be used as source to obtain cellulose whiskers and they had needle-like structures with an average length (L) of 255 ± 55 nm and diameter (D) of 4 ± 2 nm, giving an aspect ratio (L/D) around 64. More drastic hydrolysis conditions (75 min) resulted in less thermally stable whiskers and caused some damage on the crystal structure of the cellulose as observed by XRD analysis.     

Bioethanol production from sweet sorghum bagasse by Mucor hiemalis

The present work deals with production of ethanol from sweet sorghum bagasse by a zygomycetes fungus Mucor hiemalis. The bagasse was treated with phosphoric acid and sodium hydroxide, with or without ultrasonication, prior to enzymatic hydrolysis by commercial cellulase and β-glucosidase enzymes. The phosphoric acid pretreatment was performed at 50 °C for 30 min, while the alkali treatment performed with 12% NaOH at 0 °C for 3 h. The pretreatments resulted in improving the subsequent enzymatic hydrolysis to 79-92% of the theoretical yield. The best hydrolysis performance was obtained after pretreatment by NaOH assisted with ultrasonication. The fungus showed promising results in fermentation of the hydrolyzates. In the best case, the hydrolyzate of NaOH-ultrasound pretreated bagasse followed by 24 h fermentation resulted in about 81% of the corresponding theoretical ethanol yield. Furthermore, the highest volumetric ethanol productivity was observed in the hydrolyzates of NaOH pretreated bagasse, especially after ultrasonication in pretreatment stage.     

Utilization of pretreated bagasse for the sustainable bioproduction of cellulase by Aspergillus nidulans MTCC344 using response surface methodology

Response surface methodology (RSM) was used to optimize the conditions for the production of endo β-1,4 glucanase, a component of cellulase by Aspergillus nidulans MTCC344 under solid state fermentation, using bagasse as the chief substrate. A four-factor-five-level central composite design was employed for experimental design and analysis of the results. Maximum cellulase activity (CMCase was 28.96 U g⁻¹) can be attained at the optimum conditions, 16.8 mm bagasse bed height, 60% moisture content, pH 4.25 and temperature 40 °C in the solid state fermenter. These data were rather close to the experimental results obtained (CMCase was 28.84 U g⁻¹). A. nidulans MTCC344 was able to hydrolyze pretreated bagasse completely after 8 days of incubation with significant endo β-1,4 glucanase activities. The results of Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) of bagasse showed structural changes through pretreatment, in favor of enzymatic hydrolysis. Bagasse with alkali pretreatment using sodium hydroxide is a source of lignocelluloses able to improve the yield of endo β-1,4 glucanase by the strain of A. nidulans. The endo β-1,4 glucanase produced during the bioconversion of cellulose to glucose by A. nidulans MTCC344 is strongly dependent on the pretreatment given before hydrolysis.     

Optimization of ethanol production by Saccharomyces cerevisiae UFPEDA 1238 in simultaneous saccharification and fermentation of delignified sugarcane bagasse

Ethanol production by Saccharomyces cerevisiae UFPEDA1238 was performed in simultaneous saccharification and fermentation of delignified sugarcane bagasse. Temperature (32 °C, 37 °C), agitation (80; 100 rpm), enzymatic load (20 FPU/g cellulose and 10%, v/v β-glucosidase or 10 FPU/g cellulose and 5% β-glucosidase) and composition of culture medium were evaluated. Ethanol concentration, enzymatic convertibility of cellulose and volumetric productivity were higher than 25 g/L, 72% and 0.70 g/L h, respectively, after 30 h, when the culture medium 1 and 20 FPU/g cellulose/10%, v/v β-glucosidase or the culture medium 2 and 10 FPU/g cellulose/5% β-glucosidase were used in SSF at 37 °C and 80 rpm. In the SSF with culture medium 2 (supplemented with ammonium, phosphate, potassium and magnesium), 150 L ethanol/t bagasse was achieved, with minimum enzyme loading (10 FPU/g cellulose and 5%, v/v β-glucosidase) for 8%, w/v of solids, which is often an important requirement to provide cost-efficient second generation ethanol processes.     

椰衣纤维的蒸汽爆破处理技术

采用蒸汽爆破技术处理椰衣纤维,通过化学分析方法及扫描电镜、红外光谱等现代分析手段分析蒸汽爆破处理前后椰衣纤维化学组分和形态结构的变化,并初步探讨蒸汽爆破在椰衣纤维处理中的工艺及原理。结果表明:蒸汽爆破处理技术能够有效减少椰衣纤维中的木质素、果胶等杂质,提高纤维素含量;同时,高温高压水蒸气瞬间泄压过程可以破坏纤维素中原纤间的结合力,改善纤维的形态结构,提高化学试剂的可及度,改善纤维化学反应性能。     

Hybrid chipboard panels based on sugarcane bagasse, urea formaldehyde and melamine formaldehyde resin

The expansion of Brazilian agricultural production was very important in the last decade. A number of waste residues were produced showing an enormous potential for industrial crops and products. Sugarcane bagasse is the most important one and it has been investigated for chipboard panel's preparation. In this sense, this work aims to develop, characterize and compare chipboard panels made with sugarcane bagasse with urea formaldehyde (UF) and melamine formaldehyde (MF) resins. Panels were obtained with a mixture of sugarcane bagasse and particles, like pine or eucalyptus, with and without paraffin in the formulation. Nine different types of panels have been made, all with 9% in resin mix, under a pressing cycle of 4.0 MPa cm², and temperature of 160 °C. Under physical tests, the panels complied with the American Standard CS 236-66 for trading chipboards of medium density and, in most cases the results obtained were lower than the ones raised in the literature. Under mechanical tests, that same standard was not complied with and, in most cases the results were close to or higher than those obtained in the literature.     

Environmentally friendly pulping and bleaching of bagasse

Depithed Sudanese bagasse was examined for its suitability for pulp production. Bagasse fibre dimensions, morphological and chemical characteristics are reported. The pulping trials were carried out with soda–AQ and alkaline sulphite–AQ (AS–AQ) methods and soda method as reference. The AS–AQ pulping gave the best results in yield, degree of delignification, mechanical and optical pulp properties. Blending of bagasse and bamboo alkaline sulphite–anthraquinone pulps in different ratios gave well-balanced pulp strength characteristics with good tensile and tear indices, widening the range of different end products from bagasse pulp. Totally chlorine free bleaching (Q₁O/PQ₂P) of the best unbleached bagasse pulps gave bleached pulps of 76.9% ISO brightness, suitable for use in writing and printing grades of paper.     

Optimization of formic/acetic acid delignification of Miscanthus × giganteus for enzymatic hydrolysis using response surface methodology

A Box-Behnken experimental design and response surface methodology were employed to optimize the pretreatment parameters of a formic/acetic acid delignification treatment of Miscanthus × giganteus for enzymatic hydrolysis. The effects of three independent variables, namely cooking time (1, 2 and 3 h), formic acid/acetic acid/water ratio (20/60/20, 30/50/20 and 40/40/20) and temperature (80, 90 and 107 °C) on pulp yield, residual Klason lignin content, concentration of degradation products (furfural and hydroxymethylfurfural) in the black liquor, and enzymatic digestibility of the pulps were investigated. The major parameter influencing was the temperature for pulp yield, delignification degree, furfural production and enzymatic digestibility. According to the response surface analysis the optimum conditions predicted for a maximum enzymatic digestibility of the glucan (75.3%) would be obtained using a cooking time of 3 h, at 107 °C and with a formic acid/acetic acid/water ratio of 40/40/20%. Glucan digestibility was highly dependent on the delignification degree.     

Production of activated carbon from organic by-products from the alcoholic beverage industry: Surface area and hardness optimization by using the response surface methodology

The ability of activated carbon to remove pollutants from water in packed column systems is dependent on granular material with mechanical strength sufficient to avoid attrition caused by stream flow. Therefore, an appropriate balance between surface area and hardness is essential when using activated carbon in real systems. The purpose of this research is to determine the optimal production conditions that generate activated carbon with adequate physical properties to be used in packed systems from agave bagasse, a waste product from the mezcal industries in Mexico. Activated carbons were produced by chemical activation (ZnCl₂ or H₃PO₄). Response surface methodology (RSM) was used to evaluate the effect of the activation temperature (250-550 °C), activation time (0-50 min), and the concentration of activating agent (0.2-1.4; g activating agent/g bagasse) on both surface area and hardness. The production conditions that generated optimal characteristics in the activated carbon were 392 °C, 1.02 g activating agent/g bagasse and 23.8 min for H₃PO₄ activated samples and 456 °C, 1.08 g activating agent/g bagasse and 23.8 min for ZnCl₂ activated samples. The surface area and hardness of the activated carbon produced from bagasse under these conditions were similar to activated commercial carbons (surface area > 800 m²/g and hardness > 85%).     

Improving the value of sugarcane bagasse wastes via integrated chemical production systems: an environmentally friendly approach

Xylitol production by chemical or enzymatic routes generates massive amounts of hydrolyzed sugarcane bagasse as a residue. This biomass is a renewable feedstock for the production of added-value chemicals from its lignocellulosic constituents. In this work, chlorine-free, α-cellulose pulp and acetic acid were produced from hydrolyzed bagasse. Soda/AQ and oxidative processes were developed to remove lignin from the biomass. Lignin-rich liquid effluents (mixed black liquors) were converted into acetic acid via wet peroxide oxidation (WPO). Transition metals (Fe, Cu, and Mn) present in the liquor were used as homogeneous catalysts. Experimental results demonstrate the technical feasibility of converting hydrolyzed sugarcane bagasse into α-cellulose, chlorine-free pulps, and acetic acid via environmentally friendly integrated processes.     

Chemical composition and nutritional value of Mexican varieties of chickpea (Cicer arietinum L.)

Chemical composition and protein quality of the main chickpea varieties cultivated in Mexico were determined. The raw and cooked chickpeas analyzed were: Surutato, Surutato 77, Sonora, Sonora 80, Porquero, Macarena, Breve Duro and a mixture of broken seeds used mainly for animal feeding. The chemical composition of the raw chickpea studied was very similar; the average values of the nutrients were: ash 3.1±0.2, fat 5.0±1.0, protein 19.5±1.2 and fiber 3.7±2.1. Cooking diminished only the ash content and the Porquero variety was the only one that had a high content of crude fiber (9.1%). There was not found agglutinating activity to rabbit RBC in any of the raw chickpeas studied and the trypsin inhibitor activity average was 11.8±2.4 TUI/mg sample. Cooking destroyed 57% of this activity. Digestibility was the same in the raw and in the cooked chickpea (78%). There were not found significant differences in the PER values of the raw and cooked seeds: 1.65–2.30 and 1.80 to 2.61 respectively. The Surutato and Breve Duro varieties were statistically similar to the casein PER (2.5). It could be recommended to use these two varieties mainly for infant feeding.     

Microscopy techniques and image analysis for evaluation of some chemical and physical properties and morphological features for seeds of the castor oil plant (Ricinus communis)

Ricinus communis seed is a source of protein and oil with a high potential to use as animal's feedstock and biodiesel production. However, the oil yield and the extraction efficiency depend on the process conditions applied, as well as on the physical, chemical and structural properties of the seed, which have not been fully investigated. Hence, the objective of this study was to evaluate some chemical and physical properties of R. communis seed as well as to describe and quantify the macro and microstructure of this raw material by microscopy techniques and image analysis. Chemical analysis confirmed the seeds’ high contents of protein (28.48 ± 0.25%) and fat (51 ± 0.31%). On the other hand, the values of geometric mean diameter (8.95 ± 0.05 mm), bulk density (538 ± 11 kg/m³), and true density (1458 ± 27 kg/m³), among others, were higher than the ones reported about similar oils seeds. Microstructural studies showed that the endosperm cells presented an ovoid shape, as obtained from the aspect ratio results (AR = 1.28 ± 0.17), and a cell density of 570 ± 10 cell/mm², resulting in a porous structure, while the embryo cells had a cell density of 4903 ± 2 cell/mm², and an AR of 2.41 ± 0.48, related to a more compact structure (rectangular form) in this part of the seed. Regarding to lipids bodies (lb), they were only visible in the endosperm cells, showing a circular shape (AR = 1.16 ± 0.1), and a mean cell density of 9.57 ± 2.40 lipid bodies/μm², associated to protein as observed by the mineral presence (K, P, Mg and S) as determined by the energy dispersive X-ray analysis. Microscopy techniques and images analysis were efficient tools for the characterization of macro and microstructure of seeds and the data obtained integrate numerical information that could be useful for thermal and mechanical processing of R. communis seed, as well as for the design process equipment.     

Composite materials of thermoplastic starch and fibers from the ethanol-water fractionation of bagasse

The aim of this study was to evaluate the potential of the fibrous material obtained from ethanol-water fractionation of bagasse as reinforcement of thermoplastic starches in order to improve their mechanical properties. The composites were elaborated using matrices of corn and cassava starches plasticized with 30 wt% glycerin. The mixtures (0, 5, 10 and 15 wt% bagasse fiber) were elaborated in a rheometer at 150 °C. The mixtures obtained were pressed on a hot plate press at 155 °C. The test specimens were obtained according to ASTM D638. Tensile tests, moisture absorption tests for 24 days (20-23 °C and 53% RH, ASTM E104), and dynamic-mechanical analyses (DMA) in tensile mode were carried out. Images by scanning electron microscopy (SEM) and X-ray diffraction were obtained. Fibers (10 wt% bagasse fiber) increased tensile strength by 44% and 47% compared to corn and cassava starches, respectively. The reinforcement (15 wt% bagasse fiber) increased more than fourfold the elastic modulus on starch matrices. The storage modulus at 30 °C (E_30 °C′) increased as the bagasse fiber content increased, following the trend of tensile elastic modulus. The results indicate that these fibers have potential applications in the development of biodegradable composite materials.     

粤糖系列甘蔗品种对25%敌草隆的敏感性差异

为探讨粤糖系列甘蔗品种对除草剂25%敌草隆应用的安全性,通过盆栽试验测定了3个粤糖系列常栽甘蔗品种及新台糖22号对25%敌草隆的敏感性。结果显示,总生物量更能表现出不同甘蔗品种对敌草隆不同剂量、不同喷施期的敏感性差异;通过总生物量的测定,YT00/236对敌草隆较敏感,ROC22较耐药,YT93/159、YT55对敌草隆的敏感性介于其中;在4800 g a.i/hm2剂量处理下,YT00/236与ROC22敏感性差异极显著,YT93/159、YT55虽有差异但不明显,表明甘蔗对敌草隆的敏感性与品种有关,从某品种的敏感性不能推断该品系所有品种的敏感性都是高或低。因此要明确甘蔗品种对敌草隆的敏感性,必须进行喷药时期、喷药量的试验测定。     

Ethanol fermentation from sugarcane at different maturities

Experiments were done employing cane particles obtained from sugarcane at different growth stages until maturation in order to estimate the sugarcane growth stage where production of ethanol and carbohydrate consumption were optimized. The non-flowering cane variety NA56 was cultivated and samples taken at different time intervals for two consecutive years. Two Saccharomyces cerevisae strains were selected from four strains initially compared. Sucrose was poorly consumed in young cane which was an unexpected result. Fructose on the other hand was the hexose that remained in the medium at the end of fermentations especially when using mature sugarcane. There was an increasing trend in ethanol production as a function of DAP (days after planting) as expected, however a plateau was reached after 225 DAP and the maximum value obtained was between 300 and 325 DAP. The NA56 cane variety is usually harvested around 350 DAP for commercial sugar production. Hence a difference of approximately 25 days less in the field might be needed for maximum ethanol production. On the other hand, it was clear from the data that cane harvesting for ethanol production should not be done after the recommended DAP for commercial sugar production. If this is done, the excess fructose present will not be completely utilized by yeast. Finally it was found that yeasts showing more affinity to sugarcane fibers showed better ethanol yields in all the DAP interval.     

云南甘蔗品种布局及种植类型统计分析

以近期完成的云南省2008～2009年榨季甘蔗种植情况的统计结果,分析云南省2008～2009年榨季甘蔗品种、种植类型的布局以及现代甘蔗农艺技术的推广现状,揭示云南省甘蔗种植布局中存在的问题,提出了相应的建议。     

Carboxymethyl lignin as stabilizing agent in aqueous ceramic suspensions

Identifying new uses for residues of industries that process large quantities of biomass, as in bioethanol production, is essential for a sustainable development with reduced impact on the environment, which is the reason why many efforts have been devoted to find noble uses for lignins. In this study, a lignin obtained from sugarcane bagasse in a bioethanol producing plant was carboxymethylated to yield the water-soluble carboxymethyl lignin (CML), which was then used as stabilizing agent in aqueous alumina (Al₂O₃) suspensions. CML had a degree of substitution 0.46 ± 0.01, in relation to the C9 unit of lignin, and behaved as a polyelectrolyte in a large pH range owing to the dissociation of carboxylic groups. The action of CML as stabilizing agent of alumina aqueous suspensions was investigated using viscometry, zeta potential, and photon correlation spectroscopy (PCS) measurements, mainly as a function of pH and time. Overall, the results showed that CML had a good performance as a deflocculating agent, because it led to dispersions with low viscosity and small change in particle size as a function of time. The positive effect from the addition of CML was confirmed in the morphological features of the material obtained from the alumina suspensions after elimination of water, as indicated by scanning electron microscopy. The stabilization of alumina suspensions afforded by CML opens the way for similar applications of modified lignins, whose electrical and structural properties may be tuned for specific uses in various industries, including the ceramic industry.     

Biological pretreatment of sugar cane bagasse for the production of cellulases and xylanases by Penicillium echinulatum

In this study, sugar cane bagasse was pretreated with the white rot fungus Pleurotus sajor-caju PS 2001, and this biomass was subsequently used in the production of cellulases and xylanases by the fungus Penicillium echinulatum. Despite the environmental advantages offered by this type of pretreatment, the enzymatic activity obtained with biologically pretreated sugar cane bagasse (PSCB) was lower than that of the control treatments, which were carried out with untreated sugar cane bagasse (SCB) and cellulose. For medium supplemented with PSCB, the average peak activities obtained were 0.13, 1.0, 0.18, and 0.33 U ml^?1 for FPA, endoglucanase, β-glucosidases, and xylanases, respectively. For the cellulose, control values of 0.52, 1.20, 0.20, and 1.46 U ml^?1, and SCB values of 0.95, 1.60, 0.21, and 1.49 U ml^?1 were obtained, respectively. Although the enzymatic activities of the culture with biologically pretreated sugar cane bagasse were lower than the cultures carried out with untreated sugar cane bagasse, it should be noted that production of enzymes of the cellulase and hemicellulase complex after production of the mushrooms is another way to add value to this agricultural residue.