Ethanol production from alkali- and ozone-treated cotton stalks using thermotolerant Pichia kudriavzevii HOP-1

In the present study, milled cotton stalks were subjected to alkali pretreatment with NaOH at 1-4% (w/v) concentrations at 121 °C for time ranging from 30 to 90 min. Ozone pretreatment was performed by passing 45 mg/L of ozone gas over 2 mm cotton stalks for 150 min at a flow rate of 0.37 L/min. The residual biomass from 4% alkali pretreatment for 60 min showed 46.6% lignin degradation accompanied by 83.2% increase in glucan content, compared with the untreated biomass. Hydrolysis of 4% alkali-treated and ozone-treated cotton stalks was conducted using enzyme combination of 20 filter paper cellulase units/gram dried substrate (FPU/g-ds), 45 IU/g-ds β-glucosidase and 15 IU/g-ds pectinase. Enzymatic hydrolysis of alkali-treated and ozone-treated biomass after 48 h resulted in 42.29 g/L glucose, 6.82 g/L xylose and 24.13 g/L glucose, 8.3 g/L xylose, respectively. About 99% of glucose was consumed in 24 h by Pichia kudriavzevii HOP-1 cells resulting in 19.82 g/L of ethanol from alkali-treated cotton stalks and 10.96 g/L of ethanol from ozone-treated cotton stalks. Simultaneous saccharification and fermentation of the alkali-treated cotton stalks after 12-h pre-hydrolysis resulted in ethanol concentration, ethanol yield on dry biomass basis and ethanol productivity of 19.48 g/L, 0.21 g/g and 0.41 g/L/h, respectively which holds promise for further scale-up studies. To the best of our knowledge, this is the first study employing SSF for ethanol production from cotton stalks.     

Bioethanol production from sweet sorghum bagasse by Mucor hiemalis

The present work deals with production of ethanol from sweet sorghum bagasse by a zygomycetes fungus Mucor hiemalis. The bagasse was treated with phosphoric acid and sodium hydroxide, with or without ultrasonication, prior to enzymatic hydrolysis by commercial cellulase and β-glucosidase enzymes. The phosphoric acid pretreatment was performed at 50 °C for 30 min, while the alkali treatment performed with 12% NaOH at 0 °C for 3 h. The pretreatments resulted in improving the subsequent enzymatic hydrolysis to 79-92% of the theoretical yield. The best hydrolysis performance was obtained after pretreatment by NaOH assisted with ultrasonication. The fungus showed promising results in fermentation of the hydrolyzates. In the best case, the hydrolyzate of NaOH-ultrasound pretreated bagasse followed by 24 h fermentation resulted in about 81% of the corresponding theoretical ethanol yield. Furthermore, the highest volumetric ethanol productivity was observed in the hydrolyzates of NaOH pretreated bagasse, especially after ultrasonication in pretreatment stage.     

Mild peroxyformic acid fractionation of Miscanthus × giganteus bark. Behaviour and structural characterization of lignin

Miscanthus × giganteus bark was subjected to mild fractionation with peroxyformic acid by a two stage process. A factorial experimental design was used to study and quantify the effect of the variables (formic acid concentration (80-90%), hydrogen peroxide concentration (0.2-0.4%), temperature of the first stage (60-80 °C), and treatment time of the second stage (60-120 min)) on the main parameters of fractionation: pulp yield, remaining lignin and total polysaccharides in pulp. The dependence of lignin precipitation rate on hydrogen peroxide concentration in liquor was also studied. Hydrogen peroxide concentrations inferior to 0.5% seems to be suitable to recover high percentages of lignin. The isolated lignin was analysed by 2D-HSQC, ¹³C- and ³¹P NMR spectroscopy, FTIR spectroscopy, size-exclusion chromatography and chemical analysis. The most important chemical modifications taken place in the lignin during the fractionation were identified: β-O-4′ cleavage and hydrolysis of LC-bond structures. The C9-formula was also determined: C₉H_6.81O_2.90(OCH₃)_0.68(COOH)_0.07(OH^Ph)_0.38(OH^Al)_0.33.     

Optimization of formic/acetic acid delignification of Miscanthus × giganteus for enzymatic hydrolysis using response surface methodology

A Box-Behnken experimental design and response surface methodology were employed to optimize the pretreatment parameters of a formic/acetic acid delignification treatment of Miscanthus × giganteus for enzymatic hydrolysis. The effects of three independent variables, namely cooking time (1, 2 and 3 h), formic acid/acetic acid/water ratio (20/60/20, 30/50/20 and 40/40/20) and temperature (80, 90 and 107 °C) on pulp yield, residual Klason lignin content, concentration of degradation products (furfural and hydroxymethylfurfural) in the black liquor, and enzymatic digestibility of the pulps were investigated. The major parameter influencing was the temperature for pulp yield, delignification degree, furfural production and enzymatic digestibility. According to the response surface analysis the optimum conditions predicted for a maximum enzymatic digestibility of the glucan (75.3%) would be obtained using a cooking time of 3 h, at 107 °C and with a formic acid/acetic acid/water ratio of 40/40/20%. Glucan digestibility was highly dependent on the delignification degree.     

Effect of pre-extraction on soda-anthraquinone (AQ) pulping of rice straw

The effect of hot-water and alkaline pre-extraction of rice straw on soda-anthraquinone pulping was carried out. The pre-extraction with hot water at 150 °C for 1 h dissolved 34.7% biomass and the pre-extracted liquor comprised of 16.6% sugars, 6.7% lignin, 6.6% acetic acid and other unknown products. But the pre-extraction with 1% NaOH at 100 °C for 1 h dissolved 10.2% sugars, 5.1% lignin and 10% acetic acid from rice straw. Pre-extracted rice straw was cooked by soda-anthraquinone process with varying alkali charges. The pulp from pre-extracted rice straw was low in kappa number with reduced pulp yield. The drainage resistance (°SR) improved obviously on pre-extraction of rice straw. Pulp strength properties such as the tensile index and the burst index were found to be lower, but the tear index was higher both with hot-water and alkaline pre-extraction. After bleaching, the gaps of the overall pulp yield and strength properties between pre-extracted and non-extracted rice straw became narrower. The alkaline pre-extraction showed improved yield and properties compared with hot-water pre-extracted rice straw.     

Temperature-induced structural and chemical changes in cork from Quercus cerris

The effects of temperature on anatomical and chemical characteristics of Quercus cerris cork were examined. Cork samples were subjected to isothermal air heating between 150 °C and 400 °C and analyzed for mass loss, cellular structure and chemical composition.The thermal decomposition of Q. cerris cork is similar to that of Q. suber cork. Cork is thermally stable below 200 °C and after that degradation depended on temperature and heating time with increasing mass loss, i.e. 3% at 200 °C 10 min and 46% at 350 °C 60 min. With temperature and starting at 200 °C, cells expanded, cell wall thickness was reduced and corrugations were lost.Extractives degraded at lower temperatures, although aliphatic extractives were found to be more stable. Suberin from Q. cerris was more heat resistant than Q. suber suberin, while lignin showed similar resistance.These results provide a basis for studies on the production of Q. cerris bark expanded cork agglomerates for insulation purposes.     

Characteristics, composition and thermal stability of Acacia senegal (L.) Willd. seed oil

The chemical composition, main physicochemical properties and thermal stability of oil extracted from Acacia senegal seeds were evaluated. The oil, moisture and the ash contents of the seeds were 9.80%, 6.92% and 3.82%, respectively. Physicochemical properties of the oil were iodine value, 106.56 g/100 g of oil; saponification value, 190.23 mg KOH/g of oil; refractive index (25 °C), 1.471; unsaponifiable matter, 0.93%; acidity, 6.41% and peroxide value, 5.43 meq. O₂/kg of oil. The main fatty acids in the oil were oleic acid (43.62%) followed by linoleic acid (30.66%) and palmitic acid (11.04%). The triacylglycerols (TAGs) with equivalent carbon number ECN 44 (34.90%) were dominant, followed by TAGs ECN 46 (28.19%), TAGs ECN 42 (16.48%) and TAGs ECN 48 (11.23%). The thermal stability analysed in a normal oxidizing atmosphere showed that the oil decomposition began at 268.6 °C and ended at 618.5 °C, with two stages of decomposition at 401.5 °C and 576.3 °C. According to these results, A. senegal seed oil has physicochemical properties, fatty acids composition and thermal characteristics that may become interesting for specific applications in several segments of food and non-food industries.     

Utilization of pretreated bagasse for the sustainable bioproduction of cellulase by Aspergillus nidulans MTCC344 using response surface methodology

Response surface methodology (RSM) was used to optimize the conditions for the production of endo β-1,4 glucanase, a component of cellulase by Aspergillus nidulans MTCC344 under solid state fermentation, using bagasse as the chief substrate. A four-factor-five-level central composite design was employed for experimental design and analysis of the results. Maximum cellulase activity (CMCase was 28.96 U g⁻¹) can be attained at the optimum conditions, 16.8 mm bagasse bed height, 60% moisture content, pH 4.25 and temperature 40 °C in the solid state fermenter. These data were rather close to the experimental results obtained (CMCase was 28.84 U g⁻¹). A. nidulans MTCC344 was able to hydrolyze pretreated bagasse completely after 8 days of incubation with significant endo β-1,4 glucanase activities. The results of Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) of bagasse showed structural changes through pretreatment, in favor of enzymatic hydrolysis. Bagasse with alkali pretreatment using sodium hydroxide is a source of lignocelluloses able to improve the yield of endo β-1,4 glucanase by the strain of A. nidulans. The endo β-1,4 glucanase produced during the bioconversion of cellulose to glucose by A. nidulans MTCC344 is strongly dependent on the pretreatment given before hydrolysis.     

Sequential extractions and structural characterization of lignin with ethanol and alkali from bamboo (Neosinocalamus affinis)

A sequential process with the combination of ethanol and alkali aqueous solutions was utilized to extract lignin from bamboo (Neosinocalamus affinis), a potential lignocellulosic material. In this case, the successive treatments of dewaxed bamboo with 70% ethanol at 80 °C, 0.2 and 0.5 M NaOH, 70% ethanol containing 0.6 M NaOH, and 1.0, 2.0, and 3.0 M NaOH at 50 °C, resulted in a total yield of acid-insoluble lignin fractions of 10.06%, corresponding to release of 62.25% original lignin from the cell walls. The lignin fractions obtained were then characterized by GPC, FT-IR, NMR spectroscopy, and sugar analysis. As compared to the alkali lignin fractions, the ethanol-soluble lignin fraction had a relatively higher molecular weight (2670 g/mol) and the content of carbohydrates primarily consisted of glucose 2.01% and xylose 1.90%. This suggested that the carbohydrate chains linked to lignin may increase the hydrodynamic volume of lignin and therefore increase the apparent molecular weight of the ethanol-soluble lignin. HSQC spectra analysis revealed that the alkali lignin fractions consisted mainly of β-O-4′ linkages combined with small amounts of β-β′, β-5′, β-1′ linkages, and p-hydroxycinnamyl alcohol end groups. Furthermore, minor amounts of esterified p-coumaric and ferulic acids were also detected in the lignins isolated.     

Process optimization for ethanol production from photoperiod-sensitive sorghum: Focus on cellulose conversion

Photoperiod-sensitive sorghum, as a competitive biomass for ethanol production, was investigated to develop an integrated process for improving ethanol yield. Response surface methodology was employed to study the relationship between pretreatment variables (including temperature, sulfuric acid concentration, and reaction time) and cellulose recovery, as well as efficiency of enzymatic hydrolysis (EEH) in the solid part. Recovery yield decreased and EEH increased as the pretreatment temperature, acidic concentration, and reaction time increased. A model was successfully developed to predict total glucose yield with a maximum value of 82.2%. Conditions of co-fermentation were also optimized, and the optimal ethanol yield was obtained with constant-temperature simultaneous saccharification and fermentation at 38 °C. Acetate buffer at a concentration of 50 mM was found helpful for increasing efficiency of enzymatic hydrolysis, as well as ethanol yield. The maximum ethanol yield was 0.21 g ethanol per dry mass at the conditions of 38 °C, 0.05 g yeast/L, and 50 mM acetate buffer. A complete cellulose balance was provided for the whole process.     

Sugarcane bagasse whiskers: Extraction and characterizations

This work evaluates the use of sugarcane bagasse (SCB) as a source of cellulose to obtain whiskers. These fibers were extracted after SCB underwent alkaline peroxide pre-treatment followed by acid hydrolysis at 45 °C. The influence of extraction time (30 and 75 min) on the properties of the nanofibers was investigated. Sugarcane bagasse whiskers (SCBW) were analyzed by transmission electron microscopy (TEM), X-ray diffraction (XRD) and thermogravimetric analysis (TGA) in air atmosphere. The results showed that SCB could be used as source to obtain cellulose whiskers and they had needle-like structures with an average length (L) of 255 ± 55 nm and diameter (D) of 4 ± 2 nm, giving an aspect ratio (L/D) around 64. More drastic hydrolysis conditions (75 min) resulted in less thermally stable whiskers and caused some damage on the crystal structure of the cellulose as observed by XRD analysis.     

Microwave-enhanced alkali treatment of Pinus yunnanensis: Physiochemical characterization of the dissolved lignins

Pinus yunnanensis was subjected to water-bath and microwave treatments in 1% NaOH aqueous solutions at 100 °C with various ratios of bath heating time to microwave heating time (0/120, 20/100, 40/80, 60/60, 80/40, 100/20 and 120/0 min). The lignins dissolved in the alkali liquors were separated and purified, and their physicochemical features were comparatively characterized by sugar analysis, GPC, FT-IR, ¹³C and HSQC NMR, as well as thermogravimetric analysis (TGA). The results showed that the lignin fractions extracted with microwave heating (20-120 min) had high molecular weights and polydispersities (M_w 3150-5710 g/mol, M_n 2130-3020 g/mol, M_w/M_n 1.48-2.00) as compared to those prepared without microwave heating (M_w 3080 g/mol, M_n 2080 g/mol, M_w/M_n 1.48). The most striking characteristic of all lignin fractions was the almost absence of associated sugars (0.16-3.25%). The TGA results indicated that the thermal stability of the lignin fraction increased with the increment of the molecular weight. FT-IR and NMR spectra suggested that the lignin fractions showed similar structures which were mainly composed of guaiacyl (G) and minor amounts of p-hydroxyphenyl (H) units. Moreover, HSQC NMR spectrum of a typical lignin fraction (prepared with microwave heating for 120 min) revealed that it contained dominant amounts of β-O-4′ linkages (64.6%) and phenylcoumaran (β-5′) substructures (25.8%) together with small amounts of resinol (β-β′) substructures (6.7%) and coniferyl alcohol end groups (2.9%).     

Quantification of yield loss due to coffee leaf scorch

Coffee leaf scorch caused by Xylella fastidiosa is widespread in major coffee-growing regions of Brazil. This study was done to quantify the yield loss caused by this disease. The severity data of the disease were collected during the 2006, 2007 and 2008 seasons at commercial plantations growing Coffea arabica ‘Catuaí’ in São Gotardo-MG in 250 plants of three blocks of 7000 coffee plants each. Fifty selected plants per block with different disease severities were determined. The linear regression showed a significant relationship (P < 0.01) between disease severity and bean yield and between disease severity and grain size in all years. The relationship between yield and the disease severity was significant (P < 0.01). For each 1% increase in the disease severity, there was a decrease of 1.22, 1.34 and 2.02 bags of bean yield/ha in 2006, 2007 and 2008, respectively, thus showing the importance of the disease in reducing coffee bean yields.     

Chemical composition of grape stalks of Vitis vinifera L. from red grape pomaces

The chemical composition and the structure of macromolecular components of grape stalks from red grape pomaces have been evaluated. These are composed mainly of cellulose (30.3%), hemicelluloses (21.0%), lignin (17.4%), tannins (15.9%) and proteins (6.1%). Among hemicelluloses the xylan was the most abundant (ca. 12%). The parameters of cellulose unitary cell, average diameter of nanofibrils and the degree of crystallinity (75.4%) were assessed by X-ray scattering analysis. The xylan was partially acetylated glucuronoxylan (DS = 0.49) possessing the Xylp:MeGlcpA ratio of 25:1. The lignin of grape stalks was suggested to be of HGS type with H:G:S molar proportion of 3:71:26 as revealed by analysis of nitrobenzene oxidation products. Among alkali soluble condensed tannins procyanidins prevailed over prodelphinidins. The abnormal response of grape stalks to kraft pulping, leading to poorly delignified fibrous material, was attributed to a particular lignin structure and it structural association with other macromolecular components of grape stalks.     

Supercritical carbon dioxide (SC-CO2) extraction of Nigella sativa L. oil using full factorial design

In this study, Nigella sativa L. oil was extracted using supercritical carbon dioxide with full factorial design to determine the best extraction condition (pressure, temperature and dynamic extraction time) for obtaining an extract with high yield, antioxidant activity and thymoquinone (TQ) quantity. The maximum thymoquinone content in the highest overall yield was achieved through SC-CO₂ extraction condition of 150 bar, 40 °C, 120 min with the value of 4.09 mg/ml. The highest SC-CO₂ extraction yield was 23.20% which obtained through extraction condition of 350 bar, 60 °C and 120 min. The extraction conducted at 350 bar, 50 °C, 60 min showed the lowest IC₅₀ value (highest antioxidant activity) of 2.59 mg/ml using DPPH radical scavenging activity method. Fatty acid composition of the extracted oil with highest radical scavenging activity was obtained by gas chromatographic analysis.     

Thermogravimetric analysis and the optimisation of bio-oil yield from fixed-bed pyrolysis of rice husk using response surface methodology (RSM)

The effects of pyrolysis temperature, heating rate, particle size, holding time, and gas flow rate were investigated to optimize bio-oil yield from rice husk pyrolysis. Thermogravimetric analysis showed thermal degradation of hemicellulose, cellulose and lignin, indicating faster decomposition of cellulose compared to lignin. The optimisation process was analysed by employing central composite design (CCD) in response surface methodology (RSM) using Design Expert Version 7.5.1 (StatEase, USA). A two-level fractional factorial was initially carried out and followed by RSM. The statistical analysis showed that pyrolysis temperature, heating rate, particle size and holding time significantly affected the bio-oil yield. By utilising response surface method, these four factors were investigated, analysed and optimal conditions were obtained at pyrolysis temperature of 473.37 °C, heating rate of 100 °C/min, particle size of 0.6 mm and holding time of 1 min. Confirmation runs gave 48.30% and 47.80% of bio-oil yield compared to 48.10% of predicted value. Furthermore, the pyrolytic bio-oils obtained from fixed-bed pyrolysis were examined using gas chromatographic/mass spectroscopy (GC/MS), Fourier transform infrared (FTIR) methods, elemental analyzer, pH probe and bomb calorimeter.     

Gorse (Ulex europæus) as a possible source of xylans by hydrothermal treatment

Autocatalytic hydrothermal process conditions were used to study Ulex europæus (Gorse) as a source of xylan compounds. The aim was to study the possibilities for using this unutilised biomass material to produce xylans. Ulex is an evergreen shrub that grows in the northwest of Spain and has no economic value. Therefore, Ulex is considered a promising candidate as a biomass source. Ulex showed a total xylose content of 12%, thus qualifying it as a suitable material to extract xylan-derived compounds. Autohydrolysis was applied to extract xylans from Ulex. To find the best conditions for xylan extraction, samples of Ulex were subjected to different temperatures and time conditions. Results indicate that autohydrolysis is a suitable method to selectively extract xylans at temperatures between 160 and 190 °C for 5-30 min, reaching a maximum xylan recovery of almost 63% of the initial xylan at 180 °C for 30 min, with only small effects on cellulose and lignin contents.     

Extraction of flax shive using sodium ethoxide catalyst in anhydrous ethanol

This work investigated the yield and nature of solvent-soluble organic compounds extracted from flax shive using a room temperature reaction (20 °C) with sodium ethoxide catalyst at four different concentrations (0.2, 0.5, 0.7, and 1.0 M) in anhydrous ethanol. Results were compared with the use of aqueous sodium hydroxide (1.0 M) at two different reaction temperatures (20 °C and 100 °C). Quantitative yield from flax shive varied linearly with sodium ethoxide concentration and averaged 54.5 mg/g on a dry-mass basis (db) at 1.0 M. In contrast, the quantitative yield using 1.0 M sodium hydroxide was much lower, averaging 2.2 mg/g (db). Yield did not differ significantly due to changes of particle size in either case, or due to changes of temperature over the range considered in the case of sodium hydroxide.Analyses using proton nuclear magnetic resonance (¹H NMR) confirmed all extracts to contain aromatic compounds, thus likely lignin derived, but found differences in chemical characteristics between the two extraction methods. One key difference was the presence of compounds with methyl ether groups in sodium hydroxide extracts that were absent in the case of sodium ethoxide extracts. Given that flax contains a mixed guaiacyl-syringyl lignin, methyl ether groups would be expected to be present. Control reactions on three model compounds were carried out to confirm that transesterification occurred with sodium ethoxide. These control reactions also demonstrated that methyl ether groups would be expected to remain intact under the extraction conditions reported here. In light of the higher yield of solvent soluble compounds recovered by extraction with basic ethanol, flax shive may represent a source of value-added phenolic constituents. This processing method may also represent a useful pre-treatment prior to the production of biofuels by cellulose degrading organisms.     

Steam explosion pretreatment reproduction and alkaline delignification reactions performed on a pilot scale with sugarcane bagasse for bioethanol production

This work was focused on the steam explosion pretreatment reproduction and alkaline delignification reactions on a pilot scale for the ethanol production, through different varieties of natural sugarcane bagasse, pretreated bagasse and delignified pretreated bagasse (cellulosic pulp). The possible chemical composition differences of the various types of bagasse, as well as the chemical composition variations of the materials in the 20 processes of pretreatment and delignification on the pilot scale were verified. The analytical results of the 20 samples of most diverse varieties and origins of natural sugarcane bagasse considering planting soils, planting periods and weather; show no significant chemical differences. It is evident that only with the chemical composition it is not possible to verify the differences between the varieties of sugarcane bagasses. The research results may offer some evidences of these varieties, but it is not a reliable parameter. The pilot process of steam explosion pretreatment and the alkaline delignification process of pretreated material showed through analytical results a good capacity of reproduction, as the standard differences were below 2.7. The average allowed in the pretreatment and alkaline delignification processes were 66.1 ± 0.8 and 51.5 ± 2.6 respectively, ensuring an excellent reproduction capacity of the processes obtained through chemical characterizations.     

Fatty acid composition and oxidation stability of hemp (Cannabis sativa L.) seed oil extracted by supercritical carbon dioxide

Supercritical carbon dioxide (SC-CO₂) was employed to extract oil from hemp (Cannabis sativa L.) seeds. For ground seeds, the supercritical extraction was carried out at temperatures of 40, 60 and 80 °C and pressures of 300 and 400 bar. Different solvent-ratios were applied. Supercritical CO₂ extractions were compared with a conventional technique, n-hexane in Soxhlet. The extraction yields, fatty acid composition of the oil and oxidation stability were determined. The seed samples used in this work contained 81% PUFAs, of which 59.6% was linoleic acid (ω-6), 3.4% γ-linolenic (ω-3), and 18% α-linolenic (ω-6). The highest oil yield from seeds was 22%, corresponding to 72% recovery, at 300 bar and 40 °C and at 400 bar and 80 °C. The highest oxidation stability corresponding to 2.16 mM Eq Vit E was obtained at 300 bar and 80 °C.