Preparation and properties of wheat gluten based bioplastics with fish scale

The objective of this study was to prepare the wheat gluten based bioplastics with fish scale (FS) through compression molding. The tensile strength of the wheat gluten/FS composites (the range of 6.5–7.5 MPa) was higher than that of the neat wheat gluten-based bioplastic (3.40 MPa). There was a good dispersion of the fish scale powder embedded within the wheat gluten matrix. Dynamic mechanical analysis results showed that the tan delta max peak height and storage modulus of the wheat gluten-based bioplasic was reduced by adding the fish scale. Moreover, the addition of the fish scale caused a weight loss and the surface of the wheat gluten based bioplastic after 120 h of accelerated weathering were differed from the neat wheat gluten based bioplastic. These results may help to find a new applications for fish scale waste to control the degradation rate of a wheat gluten based bioplastic in the agricultural field.     

Influence of reducing agents on properties of thermo-molded wheat gluten bioplastics

The present work aims to study the influence of reducing agents of sodium bisulfite, sodium sulfite and thioglycolic acid on the equibiaxial extensional deformation of glycerol plasticized wheat gluten and the properties of gluten bioplastics thermo-molded at 125 °C. Moisture absorption, weight loss and water uptake, uniaxial tensile properties (Young's modulus, tensile strength, elongation at break and tensile set), and morphology observations were performed to characterize the physical properties of the thermo-molded gluten bioplastics. The results showed that reducing agents facilitated the viscous flow and restrained the elastic recovery of the plasticized gluten while not hindering the crosslinking reaction of gluten proteins during thermo-molding. On the contrary, reducing agents do not significantly influence moisture absorption, Young's modulus, tensile strength and the morphology of the gluten bioplastics thermo-molded at 125 °C. It is shown that reducing agents are highly effective for tailoring the flow viscosity of the plasticized gluten dough and the mechanical properties of thermo-molded gluten bioplastics.     

Influence of reducing agents on properties of thermo-molded wheat gluten bioplastics

The present work aims to study the influence of reducing agents of sodium bisulfite, sodium sulfite and thioglycolic acid on the equibiaxial extensional deformation of glycerol plasticized wheat gluten and the properties of gluten bioplastics thermo-molded at 125 °C. Moisture absorption, weight loss and water uptake, uniaxial tensile properties (Young's modulus, tensile strength, elongation at break and tensile set), and morphology observations were performed to characterize the physical properties of the thermo-molded gluten bioplastics. The results showed that reducing agents facilitated the viscous flow and restrained the elastic recovery of the plasticized gluten while not hindering the crosslinking reaction of gluten proteins during thermo-molding. On the contrary, reducing agents do not significantly influence moisture absorption, Young's modulus, tensile strength and the morphology of the gluten bioplastics thermo-molded at 125 °C. It is shown that reducing agents are highly effective for tailoring the flow viscosity of the plasticized gluten dough and the mechanical properties of thermo-molded gluten bioplastics.     

Effect of zein extrusion and starch type on the rheological behavior of gluten-free dough

Previous research has shown that zein, above its glass transition temperature, may adopt molecular structures that are able to form doughs with viscoelastic properties comparable to those of wheat gluten. It is hypothesized that extrusion can promote molecular changes in zein and favor interactions with starch that enhance dough viscoelasticity. Thus, the effects of extruding zein at 90–160 °C on the rheological properties of doughs prepared with potato, rice, and maize starches were determined.Formulations were optimized to provide similar mixing profiles to that of a standard wheat dough. For all zein samples, creep-recovery tests demonstrated that doughs prepared with maize and potato starches were less elastic when compared to doughs prepared with rice starch. Zein doughs produced using rice starch were comparable to wheat-dough. Extensional tests showed that zein extruded at 160 °C provided a larger increase in strain-hardening behavior, which is important for bread production. These samples also exhibited larger extensional stresses. Gel electrophoresis of zein extruded at 160 °C revealed an increase in protein aggregates and the presence of smaller peptides when compared to samples subjected at lower extrusion temperatures.Scanning electron micrographs of doughs containing zein showed starch granules embedded within an amorphous material and fibrous structures, which is attributed to elongated zein.     

Influence of processing temperature on the water vapour transport properties of wheat gluten based agromaterials

The influence of processing conditions (thermoforming temperature) on water vapour transport properties (permeability, sorption and diffusion) of wheat gluten-based films was studied in relation to structural properties (cross-linking degree of the wheat gluten matrix). Increasing temperature from 80 °C to 120 °C led to a significant decrease in material swelling in high moisture environment and a WVP reduction mainly due to a decrease in diffusivity but without important effect on the moisture sorption isotherms. This was attributed to a higher cross-linking degree of protein network for film thermoformed at 120 °C, with a limited mobility and less possibilities of rearrangement in high moisture conditions.     

Preparation and properties of thermo-molded bioplastics of glutenin-rich fraction

The present work aims to prepare bioplastics from a glutenin-rich fraction; that is, the gluten residue insoluble in 70% (v/v) ethanol. The influence of reducing agents of sodium bisulfite, sodium sulfite and thioglycolic acid on the properties of the glycerol plasticized doughs and the cross-linked bioplastics were investigated. The results showed that reducing agents can be applied to reduce the Young's modulus of the plasticized dough and to improve the Young's modulus of the cross-linked bioplastics. Moisture absorption, weight loss in water, tensile strength, elongation at break and tensile set were studied to characterize the physical properties of the cross-linked bioplastics.     

Impact of lipases with different substrate specificity in wheat flour separation on the properties of the resultant gluten

Wheat gluten was isolated in a laboratory dough-batter flour separation process in the presence or absence of lipases differing in hydrolysis specificity. The obtained gluten was blended with wheat starch to obtain gluten-starch (GS) blends of which the water and oil binding capacities were investigated. Furthermore, GS blends were mixed into dough and processed into model breads, of which dough extensibility and loaf volume were measured, respectively. In comparison to GS blends prepared with control gluten, oil binding capacity was higher when GS blends contained gluten isolated with Lecitase Ultra (at 5.0 mg enzyme protein/kg flour), a lipase hydrolyzing both non-polar and polar lipids. Additionally, dough extensibility and total work needed for fracture were lower for dough prepared from GS blends containing gluten isolated with Lipolase (at 5.0 mg enzyme protein/kg flour), a lipase selectively degrading non-polar lipids. In GS blend bread making, this resulted in inferior loaf volumes. Comparable GS blend properties were measured when using control gluten and gluten isolated with YieldMAX, a lipase mainly degrading N-acyl phosphatidylethanolamine. In conclusion, properties of GS blend model systems are altered when gluten prepared in the presence of lipases is used to a degree which depends on lipase specificity and concentration.     

Effect of Water Unextractable Solids on Gluten Formation and Properties: Mechanistic Considerations

A miniaturised set-up for gluten-starch separation was used to systematically study the effect of water unextractable solids (WUS) on the formation and properties of gluten. The results showed that WUS not only have a negative effect on gluten yield, but also affect gluten and glutenin macropolymer (GMP) composition and rheological properties. The negative effect of WUS on gluten yield could be compensated for to a large extent, but not completely, by increasing mixing time and mixing water. Adding xylanase can effectively counteract the effect of WUS. On the basis of these results we hypothesize that WUS interfere with gluten formation in both a direct and an indirect way. WUS interfere indirectly by competing for water and thus changing conditions for gluten development. This effect can be corrected for by the combination of adding more 0·2% NaCl solution during dough mixing and a longer mixing time. The particulate nature of WUS requires that the direct effect occurs through an interaction between WUS particles and gluten particles. Both effects of WUS can be counteracted through the use of xylanase.     

Rheological and mechanical properties of bioplastics based on gluten- and glutenin-rich fractions

The present work aims to investigate the dynamic rheology at small strains and the equibiaxial extensional deformation at large strain of the glycerol plasticized dough of gluten- and glutenin-rich fractions and their mixture as well as the uniaxial tension deformation behavior of the compression molded bioplastics. The influence of glutenin-to-gluten ratio (GGR) on the rheological properties of the glycerol plasticized doughs and the crosslinked bioplastics were investigated. The results showed that the glutenin dough exhibits higher moduli and lower loss factor and equibiaxial deformability in comparison with the gluten dough. Addition of a glutenin-rich fraction to the gluten dough can improve elasticity at small deformation and extensional deformational stress at large deformations but result in reductions in extensibility of the compression molded bioplastics.     

Rheological and mechanical properties of bioplastics based on gluten- and glutenin-rich fractions

The present work aims to investigate the dynamic rheology at small strains and the equibiaxial extensional deformation at large strain of the glycerol plasticized dough of gluten- and glutenin-rich fractions and their mixture as well as the uniaxial tension deformation behavior of the compression molded bioplastics. The influence of glutenin-to-gluten ratio (GGR) on the rheological properties of the glycerol plasticized doughs and the crosslinked bioplastics were investigated. The results showed that the glutenin dough exhibits higher moduli and lower loss factor and equibiaxial deformability in comparison with the gluten dough. Addition of a glutenin-rich fraction to the gluten dough can improve elasticity at small deformation and extensional deformational stress at large deformations but result in reductions in extensibility of the compression molded bioplastics.     

小麦-卵穗山羊草1Mg异附加系蛋白质品质形成解析

为了突破小麦品质育种瓶颈,从小麦的近缘属种中挖掘优质蛋白亚基,并解析优质亚基的品质效应,本研究选取中国春(CS)及CS与卵穗山羊草1Mg异附加系(CS-1Mg)作为试验材料,研究其亚基组成、籽粒发育过程中的谷蛋白聚合体动态积累、面筋蛋白的微观结构与二级结构、面团的混揉特性等以解析异源染色体的加入对面团品质形成的影响。结果表明,与CS相比,CS-1Mg中出现了新型HMW-GS,使其在籽粒发育过程中UPP快速积累,面筋蛋白呈现出更好的二级结构分布,微观结构上蛋白质交织更紧密,流变学特性及混揉特性增强,品质显著提高。CS-1Mg所携带的新型HMW-GS可以作为优质基因源用于优质小麦育种,CS-1Mg可作为中间材料应用于小麦品质改良的生产实践中。     

Comparison of chickpea and soy protein isolate and whole flour as biodegradable plastics

The objective of the present work is to compare some different crop products such as protein isolates and defatted whole flours from legumes, as chickpea and soy bean, involved in the molded compression processing to obtain plastics. The present work analysed the possibility of forming new plastic materials with products of chickpea, and soy bean seeds typically from the North West of Argentina, conditioned as chickpea isolate (CI), chickpea whole flour (CWF) in relation with soy protein isolate (SI) and soy whole flour (SWF). The blends containing isolates or defatted whole flour of chickpea, with the addition of glucopolysaccharide, glycerol and water as plasticizers were compression molded at 120°C, at 20 MPa, for 7 min. The glucopolysaccharide employed from this vegetals presented a ratio of amylose to amylopectin structure 95/5. The molded specimens were calculated for their tensile strength, percent elongation at break and water absorption. The chickpea isolate would be important in the production of plastic materials because of the best mechanical properties and the smallest water absorption. The chickpea whole flour product gave better material than soy whole flour product, even if the mechanical properties of both are lower than chickpea and soy isolates, respectively. Addition of boric acid in the blend induced a fall in water absorption in the case of soy plastics, but was not important in chickpea plastics. The effect of irradiation was to decrease water absorption in soy plastics and chickpea whole flour, while the effect on mechanical properties was not important.     

Wheat Bread Quality as Influenced by the Substitution of Waxy and Regular Barley Flours in Their Native and Extruded Forms

The substitution of wheat flour with barley flour (i.e. native or pretreated/extruded) reduced the loaf volume. Depending on the barley variety and flour pretreatments, the colour and firmness/texture of the bread loaves were altered. Amongst the barley breads prepared from native flours (at 15% barley flour substitution level), Phoenix had higher loaf volume and lower crumb firmness than Candle. However, amongst the barley breads prepared from extruded flours, CDC-Candle had higher loaf volume and lower crumb firmness than Phoenix. The lower loaf volume and firmer crumb texture of barley breads as compared with wheat bread may be attributed to gluten dilution. Also, the physicochemical properties of barley flour components, especially that of β-glucan, can affect bread volume and texture. β-glucan in barley flour, when added to wheat flour during bread making, could tightly bind to appreciable amounts of water in the dough, suppressing the availability of water for the development of the gluten network. An underdeveloped gluten network can lead to reduced loaf volume and increased bread firmness. Furthermore, in yeast leavened bread systems, in addition to CO₂, steam is an important leavening agent. Due to its high affinity for water, β-glucan could suppress the amount of steam generated, resulting in reduced loaf volume and greater firmness. In the present study, breads made with 15% HTHM CDC-Candle flour had highly acceptable properties (loaf volume, firmness and colour) and it indicated that the use of extruded barley flours would be an effective way to increase the dietary fibre content of barley breads.     

The role of gluten in a sugar-snap cookie system: A model approach based on gluten–starch blends

The cookie making properties of dough made from blends of commercial wheat starch and gluten were determined. Higher gluten levels decreased dough piece weight, its density, stickiness and hardness. The largest spread was obtained when no gluten was added. However, this resulted in cookies of unacceptable structure. Higher gluten contents increased spread onset time, decreased cookie spread but generally had little impact on set time while additional water lowered spread onset time and likewise had no statistically significant impact on set time. The results showed that the final cookie diameter is quite dependent on the spread onset time which itself depends on the amount of water available to the non-gluten constituents in the system. Size-exclusion high performance liquid chromatography showed that during baking, proteins aggregated. This indicated that during the process the added gluten acquired the necessary mobility for interaction. However, because increasing levels of gluten increasingly decreased the relative level of water available to itself, and because the set time, and, hence, the set temperature, did not depend on the gluten level, we concluded that cookie dough setting was not determined by an ‘apparent’ glass transition. Furthermore, more protein aggregation went hand in hand with less spread.     

The effect of sodium chloride on gluten network formation and rheology

Gluten samples were obtained from two wheat flours with different levels of total protein in the presence or absence of sodium chloride (2% flour base). The dynamic oscillation rheology, large extensional deformation, confocal laser scanning microscopy (CLSM), transmission electron microscopy (TEM) and chemical analysis of disulfide bond linkages and the ratio of polymeric glutenins and monomeric gliadins were used to investigate the effect of salt on the structure and rheological properties of gluten. CLSM and TEM images showed that NaCl caused the gluten to form fibrous structure. The presence of NaCl increased non-covalent interactions and β-sheet structure, measured by FTIR, in gluten proteins. The gluten matrix formed with salt resulted in higher tan δ values corresponding to a less elastic network when measured using oscillatory rheometry. Large deformation extensional measurements showed that the maximum force to fracture were lower for the gluten samples prepared in the presence of NaCl. The results from this study indicate that changes in the solvent quality due to the presence of NaCl during dough mixing result in different molecular conformation and network structure of gluten proteins which contributed to the differences in the rheological properties.     

Correlations of the Breadmaking Performance of Wheat Flour with Rheological Measurements on a Micro-scale

For the characterization of wheat quality, micro-extension tests for dough and gluten and a micro-baking test were developed using comparable dough compositions, the same mixing temperature and cultivar-specific mixing times. By means of these methods, the flours of 26 wheat samples were studied for dough development time, maximum resistance and extensibility of dough and gluten and loaf volume of the baked products. Standard methods (rapid-mix-test, gluten index determination) were used for comparison. The results indicated that the rheological properties of dough and gluten as well as the gluten index are correlated higher with the optimised micro-baking test than with the standard baking test. If flour protein or wet gluten content is included in the correlations, the extension test of gluten, which can be performed easily and reproducibly, allows a reliable prediction of the loaf volume obtained by the micro-baking test.     

Temperatures and ethanol effects on the properties of extruded modified starch

Temperature and blowing agent are major factors influencing the properties of extruded foam materials. This study was conducted to determine the influence of temperature and alcohol content on selected properties and molecular weight of acetylated starch foam. Starch acetate, with degree of substitution of three, was prepared from 70% amylose corn starch and extruded with either 16 or 18% (db) ethanol in a single screw extruder at either 120 or 160°C. Unit and solid densities, specific mechanical energy, compressibility, spring index, water absorption and water solubility indices, glass transition temperature, molecular degradation and degree of substitution (DS) of the starch were measured. The samples extruded at 120°C had lower spring indices and water absorption indices (WAI), but higher compressibility and unit density than acetylated starch extruded at 160°C. The samples extruded with 16% ethanol content on a dry basis had lower spring indices and higher WSI than samples extruded with 18% alcohol. The extruded samples had lower solid density, WSI and WAI as compared to non-extruded acetylated starch. A slight decrease in the average molecular weight was recorded as a result of the extrusion processing. The samples extruded at 160°C had high spring indices and low unit densities and thus were more suitable for use as a loose-fill packaging material.     

Effects of vacuum mixing and mixing time on the processing quality of noodle dough with high oat flour content

The effects of different mixing parameters (vacuum mixing and mixing time) on oat (70% oat flour) and wheat noodle dough were investigated on the basis of textural properties and gluten formation. The results showed that at a vacuum degree of −0.06 MPa and mixing time of 10 min, oat and wheat dough sheets exhibited the highest resistance to extension and glutenin macropolymer (GMP) content, and had the most compact and uniform gluten network. Compared with wheat noodle dough, oat dough had lower resistance to extension, lower tightly bound water content, and higher GMP content. Microstructural examination showed that oat noodle dough had a more aggregated distribution of gluten protein compared with wheat noodle dough under the optimum mixing parameters. Furthermore, the poor binding ability of vital wheat gluten with water molecules caused the indexes of oat noodle dough to be more strongly affected by the changes in mixing parameters than wheat noodle dough.     

Microalgae as Contributors to Produce Biopolymers

Biopolymers are very favorable materials produced by living organisms, with interesting properties such as biodegradability, renewability, and biocompatibility. Biopolymers have been recently considered to compete with fossil-based polymeric materials, which rase several environmental concerns. Biobased plastics are receiving growing interest for many applications including electronics, medical devices, food packaging, and energy. Biopolymers can be produced from biological sources such as plants, animals, agricultural wastes, and microbes. Studies suggest that microalgae and cyanobacteria are two of the promising sources of polyhydroxyalkanoates (PHAs), cellulose, carbohydrates (particularly starch), and proteins, as the major components of microalgae (and of certain cyanobacteria) for producing bioplastics. This review aims to summarize the potential of microalgal PHAs, polysaccharides, and proteins for bioplastic production. The findings of this review give insight into current knowledge and future direction in microalgal-based bioplastic production considering a circular economy approach. The current review is divided into three main topics, namely (i) the analysis of the main types and properties of bioplastic monomers, blends, and composites; (ii) the cultivation process to optimize the microalgae growth and accumulation of important biobased compounds to produce bioplastics; and (iii) a critical analysis of the future perspectives on the field.     

Rheological properties of wheat flour processed at low levels of hydration: Influence of starch and gluten

The rheological properties of wheat flour under processing such as extrusion (with 28% moisture content, wet basis) are influenced by the molecular changes its components undergo during processing. But, there was no simple relationship between the wheat-flour characteristics and their rheological properties. In order to investigate the quantitative and qualitative effects of the individual flour components on rheological properties, model blends of wheat starch and wheat gluten with different starch/gluten ratios were studied. The effects of gluten and starch quality were also investigated by using different gluten types and by modifying the amylose content of starch, respectively. The shear viscosity of the blends, determined by capillary rheometry under controlled conditions (35% moisture content, 140 °C), was observed to be modified by both gluten and amylose content. The changes undergone by wheat gluten under these conditions were analysed by HPLC, to determine the levels of unextractable polymeric proteins, and by Lab-on-a-Chip analysis of protein composition, to follow the polymerisation of protein under processing. This study indicated that in low hydrated products in the molten state, shear viscosity is affected by the structure of the blends as determined by fluorescence microscopy and by the molecular changes occurring during processing.