Fabrication and characterization of PET nanofiber hollow yarn

In this study, various concentrations of polyethylene terephthalate (PET) polymeric solution were investigated to produce hollow nanofiber yarn. First, the electrospining apparatus was designed in a way that to put PVA multifilament in the core and to twist PET nanofibers onto multifilament yarn as a sheath simultaneously, followed by dissolving PVA yarn in hot water, PET hollow nanofiber yarn was produced. In this survey, it has been observed that the average thickness of sheath increased by increasing concentrations of PET polymeric solution. Results showed that maximum efficiency of extracting the PVA multifilament from the hollow yarn under certain conditions (concentration of 18 % (w/v) of PET, applied voltage of 10 kV, and flow rate of 0.0526 ml/h) was more than 85 %. The mechanical and physical properties of PET hollow yarns were investigated and indicated that the hollow nanofiber yarns at concentration of 30 % and 18 % polymeric solution had the lowest strength and the highest regain moisture, respectively.     

Manufacturing of twisted continuous PAN nanofiber yarn by electrospinning process

The development of a modified method to produce heat treated twisted nanofibrous yarns using two oppositely metallic spinnerets system is presented. This method allows the production of more uniform, stronger twisted poly acrylonitrile (PAN) yarns. The novelty of this system permits for in-situ heat treating of the nanofiber yarns. The average diameter of twisted nanofiber yarns is 340.65 μm with 5.8 CV%. The values of the initial modulus and stress of heat treated yarns increase from 1.90 GPa and 61.30 MPa in untreated one to 4.51 GPa and 116.56 MPa, respectively. In order to quantify the alignment of the nanofibers Fourier power spectrum (FPS) and image analysis were used. So the treated yarn shows more degree of nanofiber alignments than the untreated one.     

Investigation of Parameters for Preparing Nanofiber Yarn via a Stepped Airflow-assisted Electrospinning

Electrospinning is a simple and cost-effective method to prepare fiber with nanometer scale. More importantly, 3D flexible nanofiber yarns that fabricated by electrospinning have shown excellent application prospects in smart textiles, wearable sensors, energy storage devices, tissue engineering, and so on. However, current methods for preparing electrospinning nanofiber yarns had some limitations, including low yarn yield and poor yarn structure. In this paper, a stepped airflow-assisted electrospinning method was designed to prepare continuously twisted nanofiber yarn through introducing stepped airflow into traditional electrospinning system. The stepped airflow could not only help to improve nanofiber yield, but also good for controlling the formed nanofibers to be deposited in a small area. In addition, the experimental methods of single factor variables were used to study the effects of stepped airflow pressure, applied voltage, spinning distance, solution flow rate, air pumping volume and friction roller speed on nanofiber yarn yield, nanofiber diameter, yarn twist and mechanical property. The results showed that prepared nanofiber yarns exhibited perfect morphologies and the yield of nanofiber yarn could reach to a maximum of 4.207 g/h. The breaking strength and elongation at break of the prepared yarn could reach to 23.52 MPa and 30.61 %, respectively.     

Investigation on the Biodegradability and Antibacterial Properties of Nanohybrid Suture Based on Silver Incorporated PGA-PLGA Nanofibers

Polyglycolic acid-poly lactic glycolic acid (PGA-PLGA) electrospun nanofibers containing silver nanoparticles have been produced and twisted into the nanofibrous yarn. The morphology of nanofibers and produced yarns, as well as the mechanical properties of the yarns, were investigated. Furthermore, in vitro antibacterial properties and in vitro degradation behavior of yarns containing various silver nanoparticles were studied. SEM images confirmed that the addition of the silver nanoparticles into the polymer solution increases the fiber diameters. The result of the mechanical test of the yarns alone and used in two different forms of the knots was measured and results showed that the strength of the yarns without the knot was significantly more than that of others. The biodegradability test showed that the mechanical properties and the weight of the yarns were quickly reduced after subjecting to in vitro condition. The result of the antibacterial test indicated that the nanofiber yarns containing %3 silver nanoparticles were the most appropriate sample with a considerably antibacterial activity against both gram-positive bacterium Staphylococcus aureus and gram-negative bacterium Escherichia Coli with inhibition zones of 8.1 and 9.5 mm, respectively; which demonstrated that silver nanoparticles retained their effectiveness after the electrospinning process. Therefore the nanofibrous yarns containing silver nanoparticles could be successfully produced by the electrospinning process with the proper antibacterial property as a candidate for the surgical sutures.     

Study on thermal treatment of hybrid technical yarns

The present paper reports the impact of thermal treatment on the characteristics of core-sheath type hybrid technical yarns. The core-sheath type hybrid yarns are prepared using DREF-III technology. Polyester and glass multifilaments are used as core components whereas the cotton and polyester staple fibers are the sheath components wrapped around the core filament with different proportions to form a hybrid structure. The thermal treatment is carried out both in dry and in wet state under relaxed condition and the thermal shrinkage, sheath-slipping resistance and tensile and bending properties of hybrid yarns have been studied. Thermal treatment markedly increases the thermal shrinkage and sheath-slipping resistance of hybrid yarns with polyester multifilament in core, but insignificant effect for yarns with glass multifilament in core. Breaking elongation of hybrid yarns with polyester multifilament in core increases with treatment temperature. The hybrid yarns with glass multifilament in core are least affected by thermal treatment.     

Yarn formation of nanofibers prepared using electrospinning

In this study, the process of electrospinning was used on nanofiber yarn formation. The parameters in the study were flow rate and twist multiplier, which were discussed their effect on yarn formation. Further, a normal yarn was used as the core yarn, which was wrapped with nanofibers to form a new type of composite yarn. In this part of the experiment, the parameters were flow rate and collector width, which were discussed in terms of their effect on the yarn quality of nanofibrous composite yarn. The experiment result showed the diameter of the nanofiber was between 220 nm to 260 nm. When the collector width was 5 mm, there was a high quality wrapping resulting in good yarn, with the nanofiber composite yarn having a strength of 3.25 (cN/dtex).     

Comparison study on transparent composites with different patterns of nanofiber reinforcement

In this work, PA-6 core and PMMA shell composite nanofiber mats together with pure PMMA and PA-6 nanofibrous membranes were obtained through electrospinning. Two kinds of transparent composites were fabricated by hot pressing multilayers of the composite nanofiber mats and of the interlaced pure PA-6 with PMMA nanofibrous membranes, respectively, under the same processing condition and with the same amount of PA-6 nanofiber content. Tensile properties and visible light transmittances of the two transparent composites were characterized. It has been found that both the tensile behavior and the visible light transmittance of the composites obtained from the composite nanofiber mats were better than the counterparts from the interlaced pure PA-6 and PMMA nanofibrous membranes. With a minor loss of less than 10 % in the transparency, a maximal increase of around 20 % in the tensile modulus and tensile strength has been recognized for a transparent composite from the composite nanofibers. Although less efficient, the tensile strengths of the composites from the interlaced nanofibrous membranes were all higher than that of a transparent panel processed from the pure PMMA nanofibers.     

Continuous twisted nanofiber yarns fabricated by double conjugate electrospinning

In order to fabricate continuously twisted nanofiber yarns, double conjugate electrospinning had been developed using two pairs of oppositely charged electrospinning nozzles. The principle and process of this novel yarn spinning method were analyzed, and the effect of applied voltage, nozzle distance between positive and negative, solution flow rate and funnel rotating speed on the diameters, twist level and mechanical properties of resultant PAN nanofiber yarns were investigated in this paper. The results indicated that electrospun nanofibers aggregated stably and bundled continuously at the applied voltage of 18 kV, the nozzle distance of 17.5 cm between positive and negative, the overall flow rate of 3.2 ml/h and the flow ratio of 5/3 for positive and negative nozzles. The resultant nanofiber yarns had favorable orientation and uniform twist distribution, and the twist level of nanofiber yarns increased with the increase of the ratio of funnel rotating speed and winding speed. The diameters and mechanical properties of nanofiber yarns depended on their twist level. The diameters of prepared PAN nanofiber yarns ranged from 50 µm to 200 µm, and the strength and elongation of PAN nanofiber yarns at break were 55.70 MPa and 41.31%, respectively, at the twist angle of 41.8 °. This method can be also used to produce multifunctional composite yarns with two or more components.     

Statistical Modeling of Thermal Properties of Biobased Compostable Gloves Developed from Sustainable Polymer

Polylactic acid (PLA) is a biodegradable and compostable polymer obtained from annually renewable resources and is acknowledged to be sustainable and non-polluting polymer with substantial commercial prospective as a textile fiber however, there is lack of literature on apparel applications of this polymer. Therefore in this study it was aimed to develop biobased compostable gloves from PLA draw textured melt spun yarns and to examine the effect of yarn linear density, fabric structure and stitch density on thermo-physiological comfort and moisture management properties of PLA based gloves. 100 % PLA based multifilament yarns of two different linear densities were melt spun and later draw textured on false twist texturing machine to be used for gloves knitting. Single jersey and rib structures were produced with two different stitch densities to investigate their effect on thermal conductivity, thermal resistance, relative water vapour permeability, air permeability and moisture management properties of the gloves. Minitab statistical software was employed to analyze the results of test samples. The coefficients of determinations (R² values) presented good estimation capability of the established regression models. The outcomes of this research may be useful in determining suitable manufacturing requirements of PLA based gloves to accomplish precise thermo-physiological and moisture management properties.     

Influence of the core-sheath weight ratio and twist on the tensile strength of the ring core yarns with high tenacity filaments

Core spun yarns are applied for various purposes that especially require the multi-functional performance. This research reports on the core spinning effect on the yarn strength. We prepared various core yarns by combining different kinds of high tenacity filaments in core with cotton staples in sheath with various twist levels in the ring spin system. And the tensile strength was tested to investigate the contribution of the core-sheath structure to the core yarn strength. The influence of the twist level was also checked up on the relationship between the core-sheath structure and the yarn strength. Results turned out that the core-sheath weight ratio had influence on the tensile properties of the ring core-spun yarns in different ways according to the core filaments used for the yarn. Increasing the twists yielded a monotone decreasing strength for the aramid and the basalt core yarns, while the PET core yarns showed almost unchanged strength, which could be ascribed to the extensional property of the filaments.     

Fabrication of continuous nanofiber core-spun yarn by a novel electrospinning method

Continuously twisted polyacrylonitrile/viscose nanofiber core-spun yarns were fabricated through novel self-designed multi-nozzle air jet electrospinning set-up. The effect of voltage, solution flow rate, air flow rate and funnel rotating speed on coating rate of core-spun yarn, nanofiber diameter, twist level and mechanical property were discussed. The results showed that polyacrylonitrile/viscose nanofiber core-spun yarns with perfect nanofiber orientation and uniform twist distribution could be obtained at voltage of 32 KV, solution flow rate of 32 ml/min and air flow rate of 1000 ml/min, and the spinning speed could reach to 235.5 cm/min. The diameters of outer coated nanofiber distributed from 100 nm to 300 nm, and nanofiber coating rate could reach to 70.4 %. In addition, the strength and elongation at break increased from 30.82 MPa to 69.65 MPa and from 28.34 % to 43.29 % at the twist angle of 46.6 °, respectively.     

Studies on structural integrity of polyester-cotton friction spun yarn by cycling extension test

Yarns and fabrics are subjected to a low level of stresses or strains of repetitive nature in processing and actual use which leads to breakage, permanent deformation, bagging and loss of useful life of the product. The ability of the spun yarns and fabrics to withstand such stresses depends upon their structural integrity. A structurally rigid yarn (i.e. yarns in which fibres are tightly bound) would behave more like an elastic solid and consume more energy during deformation as the constituent fibres have to be deformed. Once the strain is released, the recovered energy will also be more. On the other hand if the structural integrity of the same yarn is poor, fibres would easily slip during deformation and would consume much less energy. The recoverable energy also will be much less. The present investigation reports on the structural integrity of friction spun yarns in terms of energy loss or decay by employing cyclic extension test. It has been observed that friction spun yarns in which the core is immediately wrapped by long and strong polyester fibre layer make the structure strongest as polyester is expected to form tight wrappings. The decay in deformation energies during extension cycling depends upon sheath structure i.e. its composition and location of constituent fibres in sheath layers. With increase in core fibre %, the decay has been found to increase. However, the decay values discriminate more between core% differences than between sheath fibre layer arrangements.     

Fabrication and characterization study of electrospun quantum dot — poly vinyl alcohol composite nanofiber for novel engineering applications

CdTe quantum dot/PVA (poly vinyl alcohol) composite nanofiber was successfully fabricated by eletrospinning process. CdTe quantum dots were uniformly dispersed and stabilized into solid nanofiber structure. Spectrofluorometer analysis revealed whenever Q.D??s enter to the PVA solution, due to the aggregation of Q.D??s red shift happens; however, when blend Q.D-PVA solution changes to nanofiber form via electrospining, this shift phenomenon offsets and original fluorescence properties of Q.D??s does not degraded due to excellent individual dispersion of Q.D in the nanofibers structure. It is also turned out that the proportion of Q.D??s incorporated in the composite solution of electrospining has strong influence on the nanofiber morphology. Addition of Q.D??s to PVA solution causes remarkable changes in the conductivity and solution viscosity, therefore different nanofiber morphologies can be obtained as evidenced by scanning electron microscopy. Furthermore, differential scanning calorimetric (DSC) revealed addition of small amount of Q.D??s to the electrospining solution causes strenuous improvement in crystalinity and heat of nanofiber fusion. Fluorescence and transmission electron microscopy (TEM) measurements confirmed the evenly dispersion of the Q.D??s into nanofibers structures.     

Wicking properties of polyamide 66 twisted nanofiber yarn by tracing the color alteration in yarn structure

In view of the interest in wicking properties of these flexible structures, analysis of the wicking phenomena in nylon 6.6 nanofiber yarns is carried out by considering the twist rate effects. A novel method is used based on adding a pH-sensitive dye to yarn interstructure and the analysis of color alteration of nanofiber yarn structure, resulting from a shift in pH, during the capillary rise of distilled water. The results show that the addition of pH- sensitive dye has no influence on the average nanofiber diameter and the wicking behavior of yarns. This study shows that in short durations, the kinetic of the capillary rise follows the Lucas-Washburn equation. The Lambertw, a mathematical function, has been incorporated, which helps measure an equivalent structural factor of nanofiber yarns and vertical wicking height at any given time considering the gravitational effects. The statistical results show that the average of equilibrium wicking height and capillary rise rate coefficient tend to decrease with increasing the nanofiber yarn twist, due to the reduction of continuity and size of capillaries.     

Release of aloe vera from electrospun aloe vera-PVA nanofibrous pad

The electrospinnability of aloe vera gel and the release mechanism as well as the kinetic of its release from poly vinyl alcohol (PVA) nanofibrous matrix is reported. Addition of PVA by an amount of only 1 % (w/w) to aloe vera solution made its electrospinning possible leading, to the fabrication of aloe vera nanofiber (99 %) with an average diameter of around 80 nm. Electrospinning of aloe vera-PVA solutions (25-75, 50-50, 75-25) led to the fabrication of nanofibers with average diameter of around 55, 105 and 110 nm, respectively. FTIR analysis showed no reaction between aloe vera and PVA. X-ray diffraction patterns showed no considerable effect from aloe vera on the amorphous structure of PVA. The release mechanism of aloe vera from PVA matrix in phosphate buffer solution was of Ficki type and the kinetic of the release followed Higuchi model. Aloe vera or aloe vera-PVA electrospun nanofibers may be used as an aloe vera release system in wound care. In a phosphate buffer solution, at least 60 percent of aloe vera is released in the first hour and about 90 % of aloe vera is released in 2-4 hours depending on the diameter of the nanofibers.     

The effect of spinning parameters on mechanical and physical properties of core-spun yarns produced by the three-strand modified method (TSMM)

The effect of spinning parameters on core-spun yarns properties manufactured using three-strand modified method (TSMM) was analyzed. Of the various spinning parameters, strand spacing, yarn linear density and yarn twist have a crucial effect on core-spun yarn properties. To achieve the objectives of this research, general physical properties of core-spun yarns together with existing standards were thoroughly studied. First of all, the strand spacing and yarn linear density were optimized. Afterwards, the effects of variation of yarn twist and sheath roving linear density on core-spun yarns properties were investigated. Finally, the physical and mechanical properties of TSMM yarns were compared with those of siro and conventional ring core-spun yarns counterparts. It was found that, the best strand spacing and yarn linear density to produce core-spun yarns are 8 mm and 45 tex, respectively. Results showed that, tenacity of TSMM yarns increases up to a certain twist level beyond which it reduces. The result confirmed that 45 tex yarns produced by three rovings of the same count are superior with regards to tenacity and hairiness. The optimized yarns produced by three-strand modified method enjoy superior physical and mechanical properties in comparison to the ring and siro core-spun yarns.     

Gallium arsenide (GaAs) nanofibers by electrospinning technique as future energy server materials

Gallium arsenide (GaAs) does have superior electronic properties compared with silicon. For instant, it has a higher saturated electron velocity and higher electron mobility. Weak mechanical properties and high production cost are the main drawbacks of this interesting semiconductor. In this study, we are introducing production of GaAs nanofibers by electrospinning methodology as a very low cost and yielding distinct product technique. In general, nano-fibrous shape is strongly improving the physical properties due to the high surface area to volume ratio of this nanostructure. The mechanical and environmental properties of the GaAs compound have been modified since GaAs nanofibers have been produced as a core inside a poly(vinyl alcohol) (PVA) shell. GaAs/PVA nanofibers were prepared by electrospinning of gallium nitrate/PVA solution in presence of arsenic vapor. The whole process was carried out in a closed hood equipped with nitrogen environment. FT-IR, XPS, TGA and UV-Vis spectroscopy analyses were utilized to confirm formation of GaAs compound. Transmission electron microscope (TEM) analysis has revealed that the synthesized GaAs compound is crystalline and does have nano-fibrous shape as a core inside PVA nanofibers. To precisely recommend the prepared GaAs nanofiber mats to be utilized in different applications, we have measured the electric conductivity and the band gap energies of the prepared nanofiber mats. Overall, the obtained results affirmed that the proposed strategy successfully remedied the drawbacks of the reported GaAs structures and did not affect the main physical properties of this important semiconductor.     

Moisture and thermal permeability of the hollow textured PET imbedded woven fabrics for high emotional garments

This study examined the effects of the total porosity, pore size, and cover factor on the moisture and thermal permeability of woven fabrics made from DTY (draw textured yarns) and ATY (air jet textured yarns) composite yarns with hollow PET (polyethylene terephthalate) yarns. The wicking of the hollow composite yarn fabrics was found to be superior to that of the high twisted yarn fabrics, which may be due to the high porosity in the hollow composites yarns, but this was not related to the cover factor. The drying characteristics of the hollow composite yarn fabric with high porosity were inferior compared to the high twisted yarn fabrics due to the large amounts of liquid water in the large pores, which resulted in a longer drying time of the fabric. The thermal conductivity of the hollow composite yarn fabrics decreased with increasing measured pore diameter due to the bulky yarn structure. The effects of the hollowness of the yarn on the thermal conductivity were more dominant than those of the yarn structural parameters. The air permeability increased with increasing measured pore diameter but the effects of the cover factor on the air permeability were not observed in the hollow composite yarn fabrics. The effects of porosity on the moisture and thermal permeability of the woven fabrics made from the hollow composite filaments were found to be critical, i.e., wicking and air permeability increase with increasing porosity. In addition, the drying rate increased with increasing porosity and the thermal conductivity decreased with increasing pore diameter, but were independent of the cover factor.     

Towards Well-aligned electrospun PAN/MWCNTs composite nanofibers: Design,fabrication, and development

A proper collector is designed and examined in electrospinning process to produce electrospun nanofibers with favored mechanical propertied. The quality of product was controlled by changing and optimizing the process variables, namely electrospinning time, gap distance, and collector rotating speed in a manner that well-aligned yarns were fabricated from polyacrylonitrile (PAN) dilute solutions. It was found that the tensile characteristics of fabricated yarns are greatly dependent on the process variables. Incorporation of multi-walled carbon nanotubes (MWCNTs) into the polymer solution revealed improvement to the yarn strength because of enhancement in alignment of the filaments. The state of fiber alignment and dispersion of MWCNTs were detected by means of scanning electron microscopy. It was illustrated that combination of nanofibers and microfibers gives PAN/MWCNTs composite nanofibers with high surface area and high porosity to satisfy sophisticated users.     

A comparative study on performance properties of yarns and knitted fabrics made of biodegradable and conventional fibers

Biodegradable products are parts of a natural cycle. The biopolymers and the fibers that can be produced from them are very attractive on the market because of the positive human perception. Therefore, PLA being a well known biodegradable fiber and some conventional fibers were selected for the current study to examine the differences between them and to emphasize the importance of biodegradability beside fabric performance. 14.8 tex (Ne 40/1) combed ring spun yarns produced from biodegradable fiber PLA, new generation regenerated fibers Modal and Tencel, synthetic and blends 50/ 50 % cotton/polyester and 50/50 % viscose/polyester, polyester were selected as yarn types and by using these yarns, six knitted fabrics were produced and some important yarn and fabric properties were compared. In this context, moisture and the tensile behavior of yarns and pilling, bursting strength, air permeability and moisture management properties of the test fabrics are discussed.