Facile fabrication of carbon nanotubes/polystyrene composite nanofibers for high-performance electromagnetic interference shielding

Polystyrene (PS) composites with nanofibrous structure consisting of multi-walled carbon nanotubes (MWCNTs) with 0-10 wt.% of nanofiller have been fabricated via electrospinning technique. The surface morphology and thermal properties of the composites were evaluated by scanning electron microscopy (SEM) and thermo-gravimetric analysis (TGA). The SEM analysis of the composite nanofibers samples revealed that the average diameter of the nanofibers increases with increasing MWCNTs content. The resultant MWCNTs/PS composite nanofibers diameters were in the range of 391±63 to 586±132 nm. The thermal stability of composites was increased after addition of MWCNTs to PS matrix. The electrical conductivity of the composites with different weight percentage of MWCNTs was investigated at room temperature. Electrical conductivity of MWCNTs/PS composite nanofiber followed percolation theory having a percolation threshold V _c= 0.45 vol% (~0.75 wt. %) and critical exponent q=1.21. The electrical conductivity and thermal properties confirmed the presence of good dispersion and alignment MWCNTs encapsulated within the electrospun nanofibers. The electromagnetic interference (EMI) shielding effectiveness of the MWCNTs/PS composites was examined in the measurement frequency range of 8.2-12.4 GHz (X-band). The total EMI shielding efficiency of MWCNTs/PS composite nanofibers increased up to 32 dB. The EMI shielding results for MWCNTs/PS composite nanofibers showed that absorption loss was the major shielding mechanism and reflection was the secondary mechanism. The present study has shown the possibility of utilizing MWCNTs/PS composite nanofibers as EMI shielding/absorption materials.     

Electrospun nanostructures based on polyurethane/MWCNTs for strain sensing applications

Electrically conductive nanofibers were fabricated from elastic polyurethane (PU) and PU/multiwalled carbon nanotubes (MWCNTs) nanocomposite by electrospinning method. The nanocomposites were electrospun at various MWCNTs loading. Electron microscopy was used to investigate nanofibers morphology and dispersion of MWCNTs in the electrospun nanofibers. The results showed that the presence of the MWCNTs promoted the creation of fibrous structures in comparison with the PU without MWCNTs. On the other hand, increasing the MWCNTs content resulted in a slight increase in the average fiber diameter. TEM micrographs and mechanical properties of the electrospun mats indicated that the homogeneous dispersion of MWCNTs throughout PU matrix is responsible for the considerable enhancement of mechanical properties of the nanofiber mats. Electrical behavior of the conductive mats was also studied, in view of possible sensor applications. Cyclic experiments were conducted to establish whether the electrical properties were reversible, which is an important requirement for sensor materials.     

Shape memory properties of electrospun nafion nanofibers

Nanoscaled non-woven fibers with shape memory effect are successfully fabricated via electrospinning method from Nafion solutions consisting of a little poly(ethylene oxide) (PEO). Scanning electron microscopy (SEM) investigation shows the electrospun nanofibers with average diameters in the range 170–410 nm. The electrospun nanofibers exhibit excellent shape memory properties. When deformed Nafion nanofibers are stimulated upon heat, the temporary shape responds rapidly, and then recovers to the permanent shape in less than one minute. The shape recovery ratios and shape fixity ratios of Nafion nanofibers with 0.3 wt%, 0.5 wt% and 0.7 wt% PEO are all above 90 %. In shape memory cycle, fibrous structure is stable after the stretching recovery. Shape memory Nafion nanofibers have various potential applications in smart structures and materials in the future.     

Enhanced electrical properties of electrospun nylon66 nanofibers containing carbon nanotube fillers and Ag nanoparticles

In this study, we describe the preparation and characterization of electrospun Nylon66 composite nanofibers incorporated with carbon nanotubes (CNT) fillers and silver nanoparticles. We have incorporated the composites in to Nylon66 nanofibers to enhance the characteristics of the resultant composite nanofibers. The resultant composite nanofibers were characterized by using field-emission scanning electron microscopy, energy dispersive X-ray analysis, high-resolution transmission electron microscopy, X-ray diffraction, and current-voltage (I–V) measurement analysis. The morphology of the composite nanofibers exhibited densely arranged mesh-like ultrafine nanofibers which were strongly bound in between the main fibers. From I–V characteristics, it was observed that the incorporation of CNT fillers and Ag nanoparticles in to electrospun Nylon66 composite nanofibers can be significantly enhanced the electrical properties.     

Structure,electrical and mechanical properties of polyamide 66/acid-treated MWCNT composite films prepared by solution mixing in the presence of nonionic surfactant

Two different sets of polyamide 66(PA66)-based composite films containing 2.0-10.0 wt% acid-treated multiwalled carbon nanotubes (MWCNT) were manufactured by solution mixing and casting method in the presence or absence of a nonionic surfactant. For the improved dispersion and interfacial interaction of MWCNTs in the PA66 matrix, carboxylic acid-functionalized MWCNTs were prepared by the acid-treatment of pristine MWCNTs. The uniform dispersion of the acidtreated MWCNTs in the PA66 matrix was confirmed from FE-SEM images of the fractured composite film surfaces. DSC thermograms supported that the acid-treated MWCNTs served as nucleating agents for the melt-crystallization of PA66 in both composite films prepared with/without the addition of the surfactant. The electrical and tensile mechanical properties of the composite films prepared with the surfactant were ~20 % higher than those of the composite films manufactured without the surfactant. For both composite films, sheet resistivity and tensile mechanical properties were found to be highly decreased and increased, respectively, with the increment of the acid-treated MWCNT content.     

Towards Well-aligned electrospun PAN/MWCNTs composite nanofibers: Design,fabrication, and development

A proper collector is designed and examined in electrospinning process to produce electrospun nanofibers with favored mechanical propertied. The quality of product was controlled by changing and optimizing the process variables, namely electrospinning time, gap distance, and collector rotating speed in a manner that well-aligned yarns were fabricated from polyacrylonitrile (PAN) dilute solutions. It was found that the tensile characteristics of fabricated yarns are greatly dependent on the process variables. Incorporation of multi-walled carbon nanotubes (MWCNTs) into the polymer solution revealed improvement to the yarn strength because of enhancement in alignment of the filaments. The state of fiber alignment and dispersion of MWCNTs were detected by means of scanning electron microscopy. It was illustrated that combination of nanofibers and microfibers gives PAN/MWCNTs composite nanofibers with high surface area and high porosity to satisfy sophisticated users.     

Functional electrospun cellulosic nanofiber mats for antibacterial bandages

Functionalization of cellulosic nanofibers was established to develop antibacterial bandages. The functionalization was conducted through preparation of carboxymethyl cellulose (CMC) containing different metal nanoparticles (MNPs) such as copper nanoparticles (CuNPs), iron nanoparticles (FeNPs) and zinc nanoparticles (ZnNPs). Fourier Transform Infrared spectroscopy was used to characterize CMC containing MNPs and scanning electron microscopy coupled with high energy dispersive X-ray (SEM-EDX) to study the surface morphology of CMC with and without MNPs. Furthermore, back scattering electron detector was used to show the position of metal nanoparticles on the microcrystalline CMC. In addition, UV-visible spectroscopy was used to confirm MNPs formation. Nanofiber mats of CMC containing MNPs were synthesized using electrospinning technique. Surface morphology of electrospun CMC containing MNPs was characterized using SEM. The obtained data revealed that elctrospun CMC nanofibers containing MNPs were smooth and uniformly distributed without bead formation. The average fiber diameters were in the range of 150 to 200 nm and the presence of MNPs in the nanofiber did not affect the size of the electrospun nanofiber diameter. Transmission electron microscopy (TEM) images displayed that MNPs were existed inside and over the surface of the electrospun nanofibers without any agglomeration. The average particle diameters of MNPs were 29-39 nm for ZnNPs, 23-27 nm for CuNPs and 22-26 nm for FeNPs. Moreover, Water uptake of electrospun nanofiber mats and the release of MNPs from nanofibers were evaluated. Nevertheless, electrospun CMC nanofibers containing MNPs had an excellent antibacterial activity against Gram-negative bacteria Escherichia coli and Gram-positive bacteria Staphylococcus aureus.     

Antimicrobial and cellular activity of poly(L-lactide)/chitosan/Imipenem antibiotic composite nanofibers

Synthesis of biocompatible polymer nanofibers is valuable, due to their use as a cover for burns and as a replacement for bandage because of their antimicrobial properties. In this study, electrospinning of chitosan(Ch) and nanofibers synthesis with antibacterial properties was investigated. Nanofibers with antibacterial properties were synthesized by electrospun of Ch/poly(L-lactide)(PLA)/Imipenem(Imi) polymer solution. The results showed that the optimized ratio of Ch/PLA polymer solution was ratio of 50:50 and Ch 2 wt% and PLA 10 wt% polymer solution was the best weight percentage for nanofiber preparation. Also, the average diameter of Ch/PLA/Imi nanofibers was 143 nm and measured with ImageJ software. Afterwards, the antibacterial properties of Imi as additives (with different percentages) was studied in the polymer solution. The scanning electron microscopy (SEM) images and antibacterial tests were showed that the electrospun of Ch/PLA/Imi polymeric nanofibers were effective against Gram negative bacteria Escherichia coli (E. coli) and inhibited growth of E. coli. The growth and viability percentage of fibroblast cells with nanofibers in αMEM culture are at desirable levels after 6 days.     

Effects of Chemical Functionalization of MWCNTs on the Structural and Physical Properties of Elastomeric Copolyetherester-based Composite Fibers

Elastomeric copolyetherester (CPEE)-based composite fibers incorporating various neat and functionalized multiwalled carbon nanotubes (MWCNTs) were prepared through a conventional wet-spinning and coagulation process. The influence of functionalized MWCNTs on the morphological features, and the thermal, mechanical properties and electrical conductivity of CPEE/MWCNT (80/20, w/w) composite fibers were investigated. FE-SEM images show that a composite fiber containing poly(ethylene glycol)-functionalized MWCNTs (MWCNT-PEG) has a relatively smooth surface owing to the good dispersion of MWCNT-PEGs within the fiber, whereas composite fibers including pristine MWCNTs (p-MWCNT), acid-functionalized MWCNTs (a-MWCNT), and ethylene glycol-modified MWCNTs (MWCNT-EG) have quite a rough surface morphology owing to the presence of MWCNT aggregates. As a result, the CPEE/MWCNT-PEG composite fiber exhibits noticeably increased thermal and tensile mechanical properties as well as a faster crystallization behavior, which stems from an enhanced interfacial interaction between the CPEE matrix and MWCNT-PEGs.     

Development and characterization of multifunctional electrospun ferric oxide-gelatin-glycerol nanofibrous mat for wound dressing applications

In this study, we developed optimal multifunctional electrospun wound dressings possessing an antibacterial activity and rich in iron, a vital trace element for cell growth. Therefore, synthetic ferric oxide nanoparticles (α-Fe₂O₃ NPs) were ultrasonically dispersed into preheated gelatin-glycerol solution. A variety of techniques (X-ray diffraction (XRD), Fourier transform infrared (FTIR), scanning electron microscopy (SEM), transmission electron microscopy (TEM), differential thermal analysis (DTA), in-vitro swelling-degradation studies and antibacterial tests) were used to characterize the electrospun mats. The results highlight that α-Fe₂O₃ NPs could be successfully dispersed into the electrospun gelatin nanofibers. The electrospun ferric oxide-gelatin-glycerol nanofibrous mats revealed free beads nanofibers with appropriated swelling-degradation behavior. It was observed that addition of α-Fe₂O₃ NPs enhanced the antibacterial activity of electrospun mats against positive and negative bacteria.     

Synthesis of Ag-Loaded TiO<Subscript>2</Subscript> Electrospun Nanofibers for Photocatalytic Decolorization of Methylene Blue

Titanium dioxide (TiO₂) is one of the excellent photocatalysts used for degradation of environmetal pollutants. In this work, 2.5, 5.0 and 7.5 wt.% of silver (Ag)-loaded TiO₂ nanofibers of mean size 52–134 nm were synthesized by electrospinning method. These electrospun nanofibers were calcined at 500 °C to enable the transformation of Rutile (R) phase to Anatase (A), elimination of reaction moieties from the TiO₂ matrix and subsequently formation of Ag clusters. The effect of Ag loading on the morphology, crystal structure, phase transformation, and band gap of these electrospun nanofibers have been characterized by scannining electron microscopy (SEM), X-ray diffraction (XRD), fourier transform infrared spectroscopy (FTIR), raman spectroscopy and UV-visible spectroscopy. These nanofibers exhibited a red-shift in the absorbance edge and a significant enhancement of light absorption in the wavelength range of 250–550 nm. These electrospun nanofibers were investigated for photodecomposition of methylene blue (MB), and photocatalytic decolorization rates were determined by pseudo-first-order equation. The rate constants for the pure and those of 2.5, 5.0, and 7.5 wt% Agloaded TiO₂ nanofibers were computed to be 0.1439 min^-1, 0.1608 min^-1, 0.1876 min^-1, and 0.2251 min^-1 respectively.     

Fabrication and characterization of polyamide6-room temperature ionic liquid (PA6-RTIL) composite nanofibers by electrospinning

In the present work, polyamide6-room temperature ionic liquid (PA6-RTIL) composite nanofibers and membranes were successfully prepared for the first time by an electrospinning technique. The surface morphology, component analysis, mechanical properties, thermal properties and conductivity of the PA6-RTIL composite membranes were investigated by field-emission scanning electron microscope (FE-SEM), fourier transform infrared spectrometer (FT-IR), tensile testing, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and digit multimeter, respectively. The morphology, fiber diameter, mechanical strength of the obtained fibers can be controlled by changing experimental parameters for electrospinning, especially the content of RTIL in original electrospun mixture solution. The composite fibrous membranes showed ideal mechanical properties and significantly enhanced conductivity, which may be attributed to intrinsic high mechanical strength of PA6 and conductivity of RTIL.     

Effects of mechanical strain on the electric conductivity of multiwalled carbon nanotube (MWCNT)/polyurethane (PU) composites

Conducting polymers have been under development for more than thirty years as replacements for metals in various applications, such as fuel cells, solar cells, actuators, etc. In this study, we investigate conducting polymer composites and attempt to fabricate composite polyurethane/multiwalled carbon nanotubes. The multiwalled carbon nanotubes (MWCNTs) were acid-treated to add functional groups such as -OH or -COOH so they could then be chemically bonded to diisocyanate to form a urethane linkage. Because they have fewer impurities and reduced surface roughness (as confirmed by TEM micrographs), acid-treated MWCNTs can be better dispersed in a polyurethane (PU) matrix than untreated MWCNTs, and acid-treated MWCNTs exhibit better adhesion with the PU matrix, as well. In addition, the conductance test of MWCNT/PU films as a function of elongation showed that the conductance of the acid-treated MWCNT/PU increased up to a certain % elongation, while that of the untreated MWCNT/PU decreased monotonically with % elongation.     

Antibacterial effect of carbon nanofibers containing Ag nanoparticles

Silver nanoparticles imbedded in polyacrylonitrile (PAN) nanofibers and converted into carbon nanofibers by calcination was obtained in a simple three-step process. The first step involves conversion of silver ions to metallic silver nanoparticles, through reduction of silver nitrate with dilute solution of PAN. The second step involves electrospinning of viscous PAN solution containing silver nanoparticles, thus obtaining PAN nanofibers containing silver nanoparticles. The third step was converting PAN/Ag composites into carbon nanofibers containing silver nanoparticles. Scanning electron microscopy (SEM) revealed that the diameter of the nanofibers ranged between 200 and 800 nm. Transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS) showed silver nanoparticles dispersed on the surface of the carbon nanofibers. The obtained fiber was fully characterized by measuring and comparing the FTIR spectra and thermogravimetric analysis (TGA) diagrams of PAN nanofiber with and without imbedded silver nanoparticles, in order to show the effect of silver nanoparticles on the electrospun fiber properties. The obtained carbon/Ag composites were tested as gram-class-independent antibacterial agent. The electrosorption of different salt solutions with the fabricated carbon/Ag composite film electrodes was studied.     

Influence of the draw ratio on the mechanical properties and electrical conductivity of nanofilled thermoplastic polyurethane fibers

Electrically conducting textile fibers were produced by wet-spinning under various volume fractions using thermoplastic polyurethane (TPU) as a polymer and carbon black (CB), Ag-powder, multi-walled carbon nanotubes (MWCNTs), which are widely used as electrically conducting nanofillers. After applying the fiber to the heat drawing process at different draw ratios, the filler volume fraction, linear density, breaking to strength, and electrical conductivity according to each draw ratio and volume fraction. In addition, scanning electron microscopy (SEM) images were taken. The breaking to strength of the TPU fiber containing the nanofillers increased with increasing draw ratio. At a draw ratio of 2.5, the breaking to strength of the TPU fiber increased by 105 % for neat-TPU, 88 % for CB, 86 % for Ag-powder, and 127 % for MWCNT compared to the undrawn fiber. The breaking to strength of the TPU fiber containing CB decreased gradually with increasing volume fraction, and in case of Ag-powder, it decreased sharply owing to its specific gravity. The electrical conductivity of the TPU fiber containing CB and Ag-powder decreased with increasing draw ratio, but the electrical conductivity of the TPU fiber containing MWCNT increased rapidly after the addition of 1.34 vol. % or over. The moment when the aggregation of MWCNT occurred and its breaking to strength started to decrease was determined to be the percolation threshold of the electrical conductivity. The heat drawing process of the fiber-form material containing the anisotropic electrical conductivity nanofillers make the percolation threshold of the electrical conductivity and the maximum breaking to strength appear at a lower volume fraction. This is effective in the development of a breaking to strength and electrical conductivity.     

Crystallization of PVDF in graphene-filled electrospun PVDF/PMMA nanofibers processed at three different conditions

In this study, the morphology and crystal polymorphism of electrospun blend nanocomposite of graphene filled-polyvinylidene fluoride (PVDF)/poly(methyl methacrylate) (PMMA) nanofibers were investigated. The preparation of the nanofibers was carried out by synthesis of PMMA/graphene as a masterbatch through in-situ polymerization, and then followed by compounding with PVDF solution in the different ratios. The process of electrospinning was done at three selective conditions of temperature, moist and ordinary environment. Crystallinity, morphology and thermal properties of nanofibers were characterized by X-ray diffraction spectroscopy (XRD), differential scanning calorimetric (DSC), Transmittance Electron Microscopy (TEM), Thermogravimetric Analyses (TGA), and Field Emission Scanning Electron Microscopic (FE-SEM). The enhancement of β crystal formation in the electrospun graphene-filled blend nanofibers was confirmed by XRD and DSC results. This can be ascribed by the benefits of solution casting, mechanical stretching, high electric field, PMMA interactions and graphene restrictions, altogether in one simple process. Also, presence of water molecules during the electrospinning causes the orientation of fluorine atoms in PVDF due to polar-polar interactions which enhance the polar conformation even in the pure PVDF nanofibers.     

Effects of ferric chloride on structure, surface morphology and combustion property of electrospun polyacrylonitrile composite nanofibers

In this work, the pure polyacrylonitrile (PAN) nanofibers and PAN/FeCl₃ composite nanofibers were prepared by an electrospinning process. Electrospinning solution properties including viscosity, surface tension and conductivity, had been measured and combined with the results of Scanning electron microscopy (SEM), Atomic force microscope (AFM) and Micro Combustion Calorimeter (MCC) to investigate the effects of FeCl₃ on the structure, surface morphology and combustion property of electrospun PAN nanofibers, respectively. It was found from SEM images that the diameters of composite nanofibers were decreased with the addition of FeCl₃, which was attributed predominantly to the increased conductivity of the polymer solutions compared to viscosity and surface tension. The AFM analyses revealed that the surface morphology of electrospun nanofibers changed from smooth and wrinkle-like structure (without FeCl₃) to rough and ridge-like structure (with FeCl₃). The results characterized by MCC showed that the loading of FeCl₃ decreased the heat release rate (HRR) and improved the combustion property of composite nanofibers.     

Fabrication and Characterization of Poly(L-lactic Acid) Fiber Mats Using Centrifugal Spinning

Polylactic acid (PLA) fine fibers and multi walled carbon nanotube (MWCNT) reinforced PLA fine fiber composites were developed utilizing a centrifugal spinning process. Chloroform and chloroform combined with dimethylformamide (DMF) were used to prepare solutions with varying concentrations of PLA and MWCNTs. The optimum spinning conditions to produce PLA fibers and its composites were determined. The morphology of the fibers was analyzed using scanning electron microscopy. In addition, X-ray diffraction analysis and thermo-physical characterization was conducted using thermogravimetric analysis and differential scanning calorimetry. PLA fibers with an average diameter of 481 nanometers and PLA/MWCNT fibers with an average diameter of 358 nanometers were obtained. A decrease in the crystallinity of the fibers was observed when compared to bulk PLA values.     

Fabrication of poly(caprolactone) nanofibers containing hydroxyapatite nanoparticles and their mineralization in a simulated body fluid

In the present study, we introduce poly(caprolactone) (PCL) nanofibers that contain hydroxyapatite (HAp) nanoparticles (NPs) as a result of an electrospinning process. A simple method that does not depend on additional foreign chemicals has been employed to synthesize HAp NPs through calcination of bovine bones. Typically, a colloidal gel consisting of PCL/HAp has been electrospun to form nanofibers. Physiochemical aspects of prepared nanofibers were characterized for FE-SEM, TEM, XRD and FTIR which confirmed nanofibers were well-oriented and had good dispersion of HAp NPs. Parameters affecting the utilization of the prepared nanofibers in various nano-biotechnological fields have been studied; for instance, the bioactivity of the produced nanofiber mats was investigated while incubated with stimulated body fluid (SBF). The results from incubation of nanofibers in SBF indicate that incorporation of HAp strongly activates precipitation of the apatite-like materials because the HAp NPs act as seeds that accelerate crystallization of the biological HAp from the utilized SBF.     

Electrospun grape seed polyphenols/gelatin composite fibers contained silver nanoparticles as biomaterials

GSP/gelatin composite nanofiber membranes containing silver nanoparticles were successfully fabricated as a novel biomaterial by electrospinning. The silver nanoparticles (AgNPs) were synthesized with the grape seed polyphenols (GSP) as reducing agent in aqueous solution of gelatin, and then the GSP/gelatin/AgNPs mixed solution was electrospun into nanofibers at 55 °C. The scanning electron microscopy (SEM) confirmed that the composite fibers were uniform and the average fiber diameter ranged between 150 nm and 230 nm with an increase in applied potentials from 14 kV to 22 kV. And the transmission electron microscopy (TEM) showed that silver nanoparticles distributed individually in the fibers with the average particle size of about 11 nm. Furthermore, the ultraviolet visible spectrophotometer (UV-vis spectroscopy) test demonstrated that all of Ag⁺ converted to Ag⁰ when the concentration of gelatin was 24 wt% and the mass ratio of GSP to AgNO₃ was about 5:2. The antibacterial activities of the fiber membranes against E.coli and S.aureus were measured via a shake flank test and demonstrated good performance after the importation of silver nanopaticles. Cytotoxicity testing also revealed that fiber membranes contained silver nanoparticles had no cyto-toxic. All the results indicated that the GSP was effective for the formation and stabilization of silver nanoparticles in composite nanofibers mats which had the potential for applications in antimicrobial tissue engineering and wound dressing.