Dyeing and fastness properties of a reactive disperse dye on PET, nylon, silk and N/P fabrics

Dyeing and color fastness properties of a reactive disperse dye containing an acetoxyethylsulphone group on PET, Nylon, silk and N/P fabrics were examined. The reactive disperse dye exhibited almost the same dyeing properties on PET fabric as a conventional disperse dye except the level of dye uptake. The most appropriate pH and dyeing temperature for the dyeing of Nylon fabric were 7 and 100°C respectively. The build-up on Nylon fabric was good and various color fastnesses were good to excellent due to the formation of the covalent bond. Application of the reactive disperse dye on silk fabric at pH 9 and 80°C yielded optimum color strength. The rate of dyeing on Nylon fabric was faster than that on PET fabric when both fabrics were dyed simultaneously in a dye bath, accordingly color strength of the dyed Nylon was higher. The reactive disperse dye can be applied for one-step and one-bath dyeing of N/P mixture fabric with good color fastness.     

Dyeing of synthetic fabrics in water using azoic dyes based on boronic acid derivatives

Development of water-soluble dyes for the dyeing of different textile fabrics is essential for the textile industry due to ecological and economical reasons. In this study, a series of new azoic dyes were prepared by diazotization reaction between the phenyl boronic acid and different aniline derivatives, and their dyeing capacity in aqueous solution was evaluated. The synthesized boronic azo dyes present good water solubility and can dye polyamide (nylon), wool, silk, and cellulose acetate fabrics. The effect of factors such as concentration of dye, dyeing temperature, and pH on the level of color strength (K/S) was studied. The dyeing results showed that higher color strength K/S (about 16) and fastness properties (about 4/5) with boronic acid dyes were achieved at higher temperatures avoiding the use of surface agents, mordants, and other polluting chemical additives.     

Dyeing properties of mixture of ultrafine nylon and polyurethane with different types of dye

The dyeing and color fastness properties of levelling type acid dye, milling type acid dye, metal complex dye and reactive dye on ultrafine nylon, polyurethane fiber/film and their mixtures were investigated. Ultrafine nylon was dyed well with four types of dye at pH 3-6, but levelling type acid dye showed low washing fastness. Amine-rich polyurethane fiber exhibited enhanced dyeability due to amino groups which acted as dyeing sites, compared to regular polyurethane fiber. In simultaneous dyeing with milling type acid dye and metal complex dye, amine-rich polyurethane fiber absorbed more dye molecules than ultrafine nylon, the color difference between two fibers were apparent. Polyurethane-impregnated ultrafine nylon was also prepared and its build-up properties were determined. It was found that polyurethane whose soft segment was composed of polytetramethylene glycol (PTMG) and polypropylene glycol (PPG) showed improved dyeing property and subsequently high color strength.     

Dispersant-free dyeing of poly(lactic acid) knitted fabric with temporarily solubilized azo disperse dyes

Poly(lactic acid) (PLA) is known for environmentally friendly material as it is derived from annually renewable crops and biodegradable. Dispersant-free dyeing of PLA fabric with three temporarily solubilized azo disperse dyes which contain β-sulfatoethylsulfonyl group was investigated and their dyeing and fastness properties were compared with those of commercial disperse dyes. The temporarily solubilized azo disperse dyes were successfully applied to PLA fabric without the use of dispersant. The color yield on PLA fabric was dependent on dyebath pH and dyeing temperature as well. The optimum results were obtained at pH 7-8 and 110 °C. The dyes showed markedly higher color yield on PLA fabric when compared to commercial disperse dyes. Wash fastness was very poor to poor but light fastness was good. The COD levels of the dyeing effluent from the temporarily solubilized disperse dyes were considerably lower than those from commercial disperse dyes.     

Eco-friendly dyeing of poly(trimethylene terephthalate) with temporarily solubilized azo disperse dyes based on pyridone derivatives

Dispersant-free PTT dyeing of temporarily solubilized azo disperse dyes based on pyridone moiety which contain β-sulfatoethylsulfonyl group was investigated. The dyes were successfully applied to PTT without the use of dispersants. The color yields of the dyes on PTT fabric were dependent on dyeing pH as well as dyeing temperature. The optimum results were obtained at pH 5–6 and 110 °C. The dyes showed alkali-clearing property and exhibited good to excellent fastness on the PTT fabric. The COD levels of the dyeing effluent from the temporarily solubilized disperse dyes were much smaller than those from commercial disperse dye.     

Improving the dyeability of poly(lactic acid) fiber using N-Phenylaminopropyl POSS nanoparticle during melt spinning

The dyeability of poly(lactic acid) (PLA) fiber strongly depends on disperse dye structure due to the low dyeing temperature and the short dyeing time. Thus, the dye uptake value of PLA fiber is low for some disperse dyes and is needed to be improved. In the current study, the dyeability of PLA fiber is improved with the addition of N-Phenylaminopropyl polyhedral oligomeric silsesquioxane (AP-POSS) during melt spinning process. The effects of dyeing conditions including dyeing temperature and time, disperse dye type and AP-POSS concentrations are investigated on the dyeability properties of PLA fiber samples. The tensile, thermal and morphological properties of fiber samples are also characterized by tensile testing, differential scanning calorimeter (DSC), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). As the added amount of AP-POSS increases, the percent crystallinity increases and the tensile strength reduces. According to the dyeing results, AP-POSS is very effective for increasing the dyeability of PLA fiber especially for disperse dyes with low dye uptake values.     

Dyeing of meta-aramid fibers with disperse dyes in supercritical carbon dioxide

Dyeing characteristics of meta-aramid fibers were investigated in supercritical carbon dioxide by employing three disperse dyes and a carrier. The effects of dyeing temperature, pressure, time, dye concentration, CO₂ flow, and carrier concentration on dyeing properties were investigated. The results showed that meta-aramid fiber could be dyed in supercritical carbon dioxide. Its color depth was improved with increasing dyeing temperature, pressure, time, dye concentration, CO₂ flow, and carrier concentration. Moreover, the color depth could be significantly improved by adding the carrier. The dyeing procedure of supercritical carbon dioxide fluid did not influence the chemical structure and antistatic properties of the meta-aramid fiber. The maximum decomposition temperature and breaking strength of the dyed meta-aramid fiber are slightly increased. The dyed meta-aramid fiber in supercritical carbon dioxide had good fastness, which was rated at 4–5.     

Basic study on the two-tone color dyeing of PET and PVC wig fibers by carrier dyeing method

PET or PVC wig fibers are usually colored by the dope dyeing method in which the pigment or color master batch is mixed before the spinning process. However, the colored fibers need to be dyed again to obtain a two-tone color along the longitudinal fiber direction. In this study, PET and PVC fibers were dyed by the carrier dyeing method using a disperse dye, and the dyeing behavior was investigated. The fiber was dyed at various carrier and dye concentrations. The dye uptake increased with increasing carrier concentration or dye concentration. The saturation of the dye uptake was observed in each case. No change of the glass transition temperature (T_g) was observed in the 1st run of the DSC thermogram, however, a decrease in the value of T_g was observed in the 2nd run performed after the 1st run sample was quenched and re-measured. The reduction in the value of T_g implies that the carrier acted as a plasticizer in the fiber and enhanced the segmental mobility of the polymer chains. The dyeing temperature and carrier concentration were varied and the diffusion coefficients of the dye and activation energy were measured. The activation energy was increased at a higher carrier concentration, because the carrier acted as a plasticizer and lowered the energy barrier to the penetration of the dye molecule into the polymer chains.     

Dyeing properties of the disperse dyes containing cyano group based on benzisothiazole for polyester fabrics under alkali condition

One step dyeing of polyethylene terephthalate (PET) fabrics combining pretreatment and dyeing under the alkali condition was developed for cleaner production. One step dyeing of PET fabrics required that the dye used has good acid and alkali stability. In this paper, dyeing properties of three azo disperse dyes containing cyano group based on benzisothiazole, 3- (4-N-ethoxyl-N-cyanoethyl -phenyldiazenyl)-5-nitro-2,1-benzisothiazole (D1), 3-(4-N-ethyl-N-cyanoethyl- phenyldiazenyl)- 5-nitro-2,1-benzisothiazole (D2), and 3-(N-benzyl-N-cyanoethyl- phenyldiazenyl)-5-nitro-2,1-benzisothiazole (D3), were investigated under alkali condition. The results showed that polyester fabrics could be well dyed with D1, D2 and D3 under the acid condition. However, D1 was decomposed while dyeing at the alkali solution. D2 and D3 had excellent color yields under the alkali condition. The acid-alkali stability and the structure change were analyzed by UV-vis spectrum and high pressure liquid chromatography (HPLC). Gaussian 09 program package was used to optimize geometry by B3LYP method and 6-31G (d) basis set. The solvation energy of D1 in water was higher than those of D2 and D3. The electron withdrawn effect of the hydroxyl affected the energy gap of HOMO and LUMO orbits. D2 and D3 showed excellent stability in the strong alkali medium. And the dyed polyester fabrics with D2 and D3 at the alkali condition also had good fastness properties.     

Synthesis of cationized anthraquinone dyes and their dyeing properties for meta-aramid fiber

Due to compact structure of meta-aramid fiber caused by the intermolecular hydrogen bondings of amide groups, the degree of crystallinity increased, thus its poor dyeing properties arises. Among commercial dyes used in many previous researches, the basic dyes showed comparatively higher exhaustion yields as comparing to those of disperse dyes and acid dyes. The anthraquinone moiety was adopted for good performances of light fastness on meta-aramid fiber. In this study, eight of anthraquinone dye was synthesized. The three of them were obtained from chloro-anthraquinone, by Ullmann reactions with the corresponding heterocylic residues such as morpholine and one of them was obtained from lueco quinizarine by condensation with the corresponding heterocylic residues. The others were prepared by quaternization from dyes above. The synthesized disperse and cationic dyes were dyed on meta-aramid fibers and investigated for their build-up dyeing properties and wash fastness.     

The study of coloration and antibacterial efficiency of corona activated dyed polyamide and polyester fabrics loaded with Ag nanoparticles

The aim of this study was to examine the influence of dyeing on antibacterial efficiency of corona activated polyamide and polyester fabrics loaded with colloidal Ag nanoparticles as well as the influence of the presence of Ag nanoparticles on the color change of dyed fabrics. C.I. Acid Green 25 and C.I. Disperse Blue 3 were used for dyeing of polyamide fabrics and C.I. disperse violet 8 for polyester fabrics. The color change of polyamide fabrics depends on the dye type, which was generally lower compared to polyester fabrics. Antibacterial efficiency of Ag loaded fabrics was tested against Gram-positive bacterium Staphylococcus aureus and Gram-negative bacterium Escherichia coli. Corona activated polyester and polyamide fabrics showed excellent antibacterial efficiency independently of order of dyeing and Ag loading. The morphology of fibers loaded with Ag nanoparticles was assessed by SEM and atomic absorption spectroscopy for elemental analysis.     

Effects of thermomigration on the washfastness of disperse dyes having different molecular size

Effects of chemical structure of disperse dyes applied to conventional and microdenier polyesters on the dyeing property and washfastness were studied. It was found that washfastness of dyed polyester fabric is closely related to the degree of thermomigration of disperse dye during heatsetting. The bulky disperse dye, which was synthesized by substituting two acetoxy groups of C.I. Disperse Red 82 with two benzoxy groups, showed almost the same amount of absorbed dye by the microdenier polyester as C.I. Disperse Red 82, but the degree of thermomigration was low and subsequent washfastness was excellent. The high grade of washfastness of the bulky disperse dye might be caused by the increased dye-fiber interaction and the reduced mobility.     

Dyeing of cotton and polyester/cotton blend with disperse dyes using sodium 2-(2,3-dibromopropionylamino)-5-(4,6-dichloro-1,3,5-triazinylamino)-benzenesulfonate

The cotton fabrics were pretreated by sodium 2-(2,3-dibromopropionylamino)-5-(4,6-dichloro-1,3,5-triazinylamino)-benzenesulfonate (DBDCBS) at alkaline condition of room temperature and then dyed with four disperse dyes having amino groups (C.I. Disperse Yellow 9, C.I. Disperse Red 11, C.I. Disperse Blue 56 and C.I. Disperse Violet 1) at acidic condition of high temperature. A novel hetero-bifunctional bridge compound,DBDCBS, has two reactive groups such as dichloro-s-triazinyl group andα, β-dibromopropionylamido group. The first has reactivity towards hydroxy group of cellulosic fiber and the second shows reactivity towards amino groups of disperse dye containing amino groups. The results indicate that it is possible to dye polyester/cotton blend at one-bath dyeing using one kind of disperse dye containing amino groups. Therefore, two kinds of dyeing methods such as two-bath process one-bath dyeing and one-bath process one-bath dyeing were investigated and their dyeabilities were compared. The differences between these two methods were negligibly small so that perfect one-bath one-step dyeing of polyester/cotton blend by one kind of disperse dye was achieved.     

Dyeing behavior of polyacrylonitrile nanofibers: Physicochemical parameters of dyeing with basic dye in comparison with regular polyacrylonitrile fibers

Polyacrylonitrile nanofibers were produced using the electrospinning method and dyed with a basic dye alongside regular polyacrylonitrile fibers. In order to investigate the effect of high surface area to volume ratio of nanofibers on their adsorption behavior in comparison with regular fibers, the dyeing conditions for both types of fibers were kept just the same. Physiochemical parameters of dyeing such as adsorption isotherm, standard affinity, enthalpy change, rate of dyeing constant, diffusion coefficient, and activation energy of diffusion were investigated for both types of fibers. The results showed that the adsorption process can be well described with the Langmuir adsorption isotherm for both types of fibers whereas the standard affinity of dye to nanofibers was higher than regular fibers and the higher negative values of enthalpy changes were obtained for regular fibers. The nanofibers rate of dyeing was faster than regular fibers with higher amounts of diffusion coefficients and lower amounts of activation energy of diffusion. This study also revealed that in spite of the approximately same amount of dye exhaustion for both types of fibers, the color strength of regular fibers was noticeably higher than nanofibers.     

Effect of heat setting parameters on some properties of PLA knitted fabric

This article reports the outcome of a study conducted for examining the effect of heat setting parameters on some properties of PLA knitted fabric. Three heat setting parameters, namely, treatment time, treatment temperature, and tension, were considered for optimizing the heat setting process with fabric shrinkage after dyeing and color yield as the evaluation factors. Experimental results revealed that lower shrinkage and higher color yield can be achieved when: (i) heat setting time = 60 s; heat setting temperature=130 oC; and tension=0%. After that, the PLA knitted fabric was treated under the optimum heat setting condition and was dyed with 1% depth disperse dye, which produced a better dyeing result. However, the handle of the heat set PLA knitted fabric, as measured by Kawabata Evaluation System for Fabric (KES-F), became stiffer and more resistant to shearing movement and had worse drape and bending recovery ability, while the appearance became fluffier and rougher.     

Synthesis and characterization of water-soluble phthalocyanine Copper(II) complex and its coloration on acrylic fibers

Herein, we report the synthesis and dyeing property of cationic copper phthalocyanine (cationic CuPc). The synthesized cationic CuPc was characterized using UV-Vis spectra and it showed good solubility in aqueous solution over a wide pH range. The dyeing of cationic CuPc was successfully employed onto acrylic fiber. The dyeing of acrylic fiber using cationic CuPc was achieved using conventional method. The effects of five important variables such as liquor ratio, dye concentration, dyeing time, temperature and pH were examined on the color strength (K/S) of dyed acrylic fiber. The maximum color strength was obtained at lower liquor ratio (100:1), higher dye concentration (6 %), longer dyeing time (60 min), 120 °C and alkaline condition (pH 11).     

Dyeing properties of nylon,PET, and N/P mixture fabric with reactive-disperse dyes having a sulfatoethylsulfone group

The dyeing and color fastness properties of two reactive-disperse dyes containing a sulfatoethylsulfone group on nylon, PET and N/P mixture fabrics were examined. The rate of dyeing on nylon fabric was greatly dependent upon dye bath pH. The final dye uptakes at all pH, however, were as high as 97 %. Color strength of the dyed nylon fabric linearly increased up to 0.5 %owf and then slowed down over 1 %owf dyeing. Washing and rubbing fastness of the dyed nylon fabric were excellent, but grade of light fastness was moderate. Dyeability of the reactive-disperse dyes on PET fabric was not much affected by pH, and K/S values of PET fabric dyed at pH 5–8 were lower than those of nylon fabric at all pH examined. Buildup and color fastnesses properties on PET fabric showed the same tendency with nylon fabric. The rate of dyeing of the reactive-disperse dyes on nylon fabric was faster than on PET fabric when both fabrics were dyed simultaneously in the same dye pot, resulting in higher color strength of nylon than PET. The reactive-disperse dyes were found to be adequate to the one-bath, one-step dyeing of N/P mixture fabric when applied at pH 5 and 120 °C.     

Influence of water hardness on acid dyeing with silk

In this paper, the effect of water hardness, expressed in CaCO₃ equivalent, on the dyeing silk with acid dye under acid, alkaline and isoelectric point dyeing conditions was studied by zeta potential method. Under acid condition and in the presence of calcium ion, the positive zeta potential of silk was found to decrease with a reduction in the dye adsorption. Such a phenomenon might be due to the presence of cation which increased the dyeing potential barrier at the interface between fibre and dye solution. This would result in a higher resistance of dye anions passing through the interface. Under alkaline condition, the zeta potential on silk was negative and resulted in a strong potential barrier for the dye anions. The presence of calcium ion would result in a decrease in the absolute value of zeta potential of silk fibre with an overall increase in dye absorption. Under isoelectric point, the zeta potential of silk fibre was found to be near zero and dye adsorption was not influenced by the cations. When studying the effect of calcium ion on the silk dyeing with acid dye under acid, alkaline and isoelectric point dyeing conditions, it was found that calcium ions influenced dye exhaustion and fixation greatly under acidic and alkaline dyeing conditions, which such influence became much smaller when the pH of dyebath was at the isoelectric point of the fibre. These results showed that calcium ion could produce strong electrolytic effect on dyeing even under very low concentrations.     

Dyeing performance of the azo dyes containing trifluoromethyl group for polyester fabrics and its single crystal structure

The structures of disperse dyes and their intermolecular interactions have important impacts on dyeing and printing performances for polyester fabrics. The fluorine dyes show some unique molecular stability and photochemical properties. The dyeing property of the azo dye containing trifluoromethyl group for polyester fabrics, 4'-(N-acetoxyethyl-Nethyl)- amino-2-bromine-4-nitro-6-trifluoromethylazo- benzene (D1), was investigated and compared with the similar structure disperse dye. The results show that the high color yield and good exhaustion of the dyed PET fabrics could be obtained. The polyester fabrics dyed with D1 had excellent light fastness. Its single crystal was prepared and the supramolecular interactions were solved by X-ray diffraction. Dye D1 formed triclinic crystals in a trimeric packing mode. The C-F bond distances of CF3 are 1.2730 Å, 1.2240 Å and 1.2900 Å, respectively. The two benzene rings linked azo unit (-N=N-) are obviously twist. The dihedral angle of the two benzene rings is 50.23 o. There are six weak hydrogen bonds around trifluoromethyl group in the intramolecule and intermolecule. The excellent light stability of the dye should be attributed to its unique supramolecular structure.     

Selective control of polyamide dyeing with acid dyes using hydroxypropyl-β-cyclodextrin

The effect of hydroxypropyl-β-cyclodextrin (HPβCD) in the dyeing of polyamide fabric was investigated under conditions that mimic industrial dyebaths where dye mixtures are used. The dyes used were Telon Red BN, Telon Yellow A-2R, and Telon Blue RR. The blue dye complexed with HPβCD whereas the other dyes did not do so under the conditions used. The dyeing results were compared with those obtained using a traditional retarding agent, Albegal B. The exhaustion dyeing data showed that HPβCD mainly affected the dyeing behavior of the blue dye that became encapsulated. In the case of the yellow and red dyes, changes in the overall kinetics of dyeing were observed, resulting in modified exhaustion profiles. In comparison, Albegal B retarded the blue dyeing process and increased the rate of exhaustion of the yellow dye while the exhaustion curve of red dye remained unchanged. The color uniformity of the dyed polyamide was improved when HPβCD was used. This resulted from the more controlled exhaustion rate during the critical phase of the dyeing process.