Preparation and photocatalytic activity of bismuth tungstate coated polyester fabric

Bi₂WO₆ particles were prepared and then coated on the polyester fabric. Surface morphology, crystal structure, and chemical structure of the Bi₂WO₆ particle coated polyester fabric were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). Photocatalytic activity was evaluated by the degradation of methylene blue (MB) under ultraviolet light irradiation. Influences of the different concentrations of Bi₂WO₆ on the deposit weight and the photocatalytic activity of the Bi₂WO₆ particle coated polyester fabric were investigated. In addition, UV protection of the Bi₂WO₆ particle coated polyester fabric was examined. The results show that Bi₂WO₆ particles are uniformly coated on the surface of the polyester fabric. The Bi₂WO₆ particles coated on the polyester fabric are irregular and are orthorhombic. In addition, the Bi₂WO₆ particle coated polyester fabric exhibits excellent photocatalytic activity and UV protection. The average degradation efficiency of MB in the presence of the Bi₂WO₆ particle on the polyester fabric coated with 10 g/l Bi₂WO₆ reaches 98.6 % after being illuminated for 7 h. Therefore, the Bi₂WO₆ particle coated polyester fabric shows excellent photocatalytic stability for dyes degradation.     

Optimization of polymerization conditions and thermal degradation of conducting polypyrrole coated polyester fabrics

PET fabric is coated with conducting polypyrrole (PPy) by oxidative polymerization from an aqueous solution of Py using ferric chloride hexahydrate (FeCl₃) as oxidant and p-toluene sulphonate (pTSA) as dopant. The optimum concentrations for Py, FeCl₃ and pTSA were found to be 0.11, 0.857 and 0.077 mol/l respectively, which yielded a conductive fabrics with resistivity as low as 72 Ω/sq. PPy fabric gained resistivity less than one order of magnitude when aged for 18 months at room temperature. The stabilizing effect of the dopant pTSA against thermal degradation was demonstrated; the undoped samples reached resistivity of around 40 kΩ, whereas doped samples reached less than 2 kΩ at the same temperature and time.     

Plasma-assisted surface modification of polyester fabric for developing halochromic properties

In the field of textiles, introducing pH-sensitive dyes onto fibrous materials is a promising approach for the development of flexible sensor. In this study, poly(ethylene terephthalate) (PET) textile surface with halochromic properties was fabricated by plasma-assisted sol-gel coating, followed by immobilization of two different azo pH-indicator dyes; namely Brilliant yellow and Congo red by conventional printing technique of fabrics. 3-aminopropyltriethoxysilane (APTES) was used as a coupling agent for attaching the pH-sensitive dyes through its terminal amines. The surface immobilization of APTES on PET fabric was conducted by the pad-dry-cure method. Moreover, the influence of oxygen plasma pre-treatment and the method of post-treatment either by oxygen plasma or by thermal treatment on the stability of sol-gel based matrix was investigated. The morphology and chemistry of 3-aminopropyltriethoxysilane coated PET surfaces were examined by using surface sensitive methods including electrokinetic and time-dependent contact angle measurements as well as X-ray photoelectron spectroscopy (XPS). In addition, fastness tests of the printed fabrics and color strength were carried out to assess the effectiveness of the fabric surface modification. Results indicate that sol-gel matrix exhibited a more stability by thermal post-treatment at 150 C for 5 min. Also, the results revealed that the printed fabrics with halochromic properties demonstrated sufficient stability against leaching by washing. The current work opens up a novel opportunity to develop flexible sensors based on fibrous materials, which have the potential to be employed in variable industrial applications.     

Microstructure and properties of Ni-Fe3O4 composite plated polyester fabric

In this study, electroless Ni-Fe₃O₄ composite plating on polyester fabric modified with 3-aminopropyltrimethoxysilane (APTMS) was investigated under ultrasonic irradiation. Effects of deposit weight on microstructure and properties of Ni-Fe₃O₄ composite coating were studied. Surface morphology, chemical composition and state, crystal structure of the electroless Ni-Fe₃O₄ composite plated polyester fabric were characterized by SEM, EDX, XPS and XRD. Magnetic properties, electrical resistivity and electromagnetic interference (EMI) shielding effectiveness (SE) of Ni-Fe₃O₄ plated polyester fabric were also evaluated. The presence of co-deposition of Fe₃O₄ in Ni coating on the polyester fabric is demonstrated by an XPS analysis. At a higher deposit weight, there is an increase in particle size and saturation magnetization, and a decrease in electrical resistivity with respect to the rise of deposit weight, respectively. As the Ni-Fe₃O₄ weight on the treated fabric is 32.90 g/m², the EMI SE of the Ni-Fe₃O₄ plated polyester fabric arrives 15–20 dB at frequencies that range from 8 to 18 GHz. The results indicate the Ni-Fe₃O₄ plated polyester fabrics are used as super-paramagnetic, conductive and EMI shielding materials.     

Manufacturing and physical properties of fire-retardant fibrous laminate thermal insulation

In this study, fire-retardant polyester fibers (FRPFs), which are hollow and have a 3D-crimp shape, were processed using nonwoven manufacturing technology to create fire-retardant fibrous material. The content of low-T _m fibers (10, 20, 30, 40, 50 %) and number of layers of loose nonwoven sheet (1, 2, 3, 4, 5 layers) were changed to determine tensile strength and elongation, thermal conductivity, air permeability and the limiting oxygen index. The purposes of this study are to develop a manufacturing procedure for convenient installation of thermal insulation material and improve the application of fiber materials in thermal insulation. Experimental results demonstrate that, due to the loose nonwoven sheet combined with needle punching nonwoven sheets, tensile strength FRPFs increased to 100 %. The contents of the polyester low-melting-temperature fiber and the number of combined layers affected thermal conductivity results. In the test for the limit oxygen index, the optimal sample was manufactured using 7.78 dtex FRPFs, 10 % PET low-melting-temperature fiber and 5 layers of loose nonwoven sheet. The limit oxygen index is 35.     

Microwave heat dyeing of polyester fabric

The effect of padding solution on the microwave heat dyeing of polyester fabric was studied extensively. Polyester fabrics were impregnated in aqueous urea solution and aqueous sodium chloride solution for 10 min and then dyed for 7 min by microwave apparatus (2 450 MHz, 700 W) under optimum conditions which provide good exhaustion. Aqueous solutions of urea and sodium chloride showed more effective than water as a padding solution for microwave heat dyeing. The type of solvent added in padding media and its concentration significantly affects the K/S values of dyed polyester fabric. Added solvents such as n-hexane, acetone, and dimethyl formamide were also more effective than 100% water as padding media for the microwave heat dyeing. It is supposed that the effect of used solvents on dyeing property of polyester fabrics depends on the solubility parameter difference between solvent and polyester fabric.     

Warp and weft directional tensile properties of multistitched woven fabric E-glass/polyester nano composites

The aim of this study was to understand the warp and weft directional tensile properties of the developed two dimensional (2D) multistitched multilayer E-glass/polyester woven nano composites. It was found that the warp and weft directional specific tensile strength and modulus of unstitched structure were higher than those of the machine stitched and machine stitched/nano structures due to stitching caused filament breakages. When the nano silica material in the unstitched E-glass/polyester composite structure increased, the warp and weft directional specific tensile strength and the modulus of the unstitched/nano structures increased. The failure of warp and weft directional 2D unstitched and unstitched/nano woven E-glass/polyester composite structures had a complete delamination in their cross-sections. But, the failure of warp and weft directional 2D stitched and stitched/nano woven E-glass/polyester composite structures had a local delamination in their cross-sections and the failure was confined at a narrow area. The warp and weft directional specific damaged areas of unstitched structure were higher than those of the stitched and stitched/nano structures. Also, the warp and weft directional specific damaged areas of machine stitched structure were slightly higher than those of the machine stitched/nano structure. It could be concluded that the addition of nano silica to the stitched structures improved to their damage resistance.     

The effect of fabric balance and fabric cover on surface roughness of polyester fabrics

The effects of fabric balance and fabric cover on surface roughness values of textured polyester woven fabrics with different constructional parameters were investigated. The warp yarn properties (type, count and warp density) were kept constant while the effect of variation in weft yarn density and weave pattern were studied. Measurements were conducted on pre-treated white fabric samples and the results assessed in relation to their constructional properties. A general overview of the results showed that surface roughness values of polyester fabrics affected by fabric balance and fabric cover and the effects were related to fabric thickness, yarn densities, yarn crimp, positioning of yarns in fabric structure. A change in weave pattern from sateen to plain increased the fabric balance and fabric cover, but decreased the surface roughness. Similarly, an increase in weft density increased the fabric balance and fabric cover, but decreased surface roughness. In order to produce fabrics with smooth surface properties yarn density should be increased, yarn float lengths decreased, cover of fabrics increased and fabric balance improved.     

Tunable functional properties on polyester fabric using simultaneous green reduction of graphene oxide and silver nitrate

Here, a novel method is introduced to create tunable properties on the polyester fabric through diverse chemical modifications. The polyester fabric was primarily modified with NaOH or ethylenediamine to enhance the surface activity. This will produce diverse chemical groups on the polyester fabric surface including carboxylate, hydroxyl and amine groups. The fabric was treated with grahene oxide through exhaustion method. The silver nitrate was then added and simultaneously reduced with grapheme oxide using ascorbic acid and ammonia to produce reduced graphen oxide/silver nanocomposites (rGO/Ag) on the fabric surface. The synthesized nanocomposites were characterized by TEM and Raman spectra. The presence and uniform distribution of the nanocomposites on the fabric surface was also confirmed by SEM images and EDX patterns. The electrical resistivity was varied on the raw and modified polyester fabric due to the diverse formation of the graphene nanosheets network on the fabric surface. More Ag particles were formed on the surface of the alkali hydrolyzed polyester whereas more graphene nanosheets deposited on the aminolyzed polyester fabric. Also the hydrolyzed polyester fabric exhibited higher antibacterial properties with the lowest silver nitrate in the processing solution. The aminolyzed fabric showed a lower electrical resistance than the hydrolyzed and raw fabrics with the same amount of GO in the procedure bath. The aminolyzed polyester fabric indicated higher affinity towards GO produced higher antibacterial properties before reduction and without silver nitrate however lower electrical resistance obtained after reduction comparing with other samples.     

Effect of polyester fabric through electroless Ni-P plating

Process for electroless nickel-phosphorous (Ni-P) plating has been investigated as a metallizing treatment technology on polyester fabric. The microstructure and mechanical performance of Ni-P-plated polyester fabric are investigated in this study. Surface modifications of Ni-P-plated polyester fiber were studied by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD). The changes in weight and thickness of the Ni-P-plated polyester fabric were determined through direct measurements. Systematic investigations, including bending rigidity, tearing strength, tensile strength, elongation at break, air permeability, wettability and absorbency, and anti-static property were conducted on untreated and metallized polyester fabrics. A thorough discussion and quantitative report were made on the specific performance of the Ni-P-plated polyester fabric.     

Optimization of electroless nickel plating on polyester fabric

Electrical conductivity is an important property of electroless nickel plated fabric. The optimized electroless nickel plating method can provide useful information for textile industries to obtain optimum surface resistance and stable plating. In this study, a screening experiment with factorial design and response surface method (RSM) with central composite design (CCD) was used to optimize the electroless nickel plating on polyester fabric. A two-level full factorial design (FFD) was used to determine the effects of five factors, i.e. the concentrations of nickel sulfate, sodium hypophosphite and sodium citrate, pH and temperature of the plating solution on surface resistance of the electroless nickel plated fabric. It is found that the nickel sulfate concentration and temperature of the plating solution are the most significant variables affecting the surface resistance of electroless nickel plated fabric. The optimum operating condition is finally obtained by using a desirability function. The test for reliability for predicting response surface equations shows that these equations give an excellent fitting to the observed values. In addition, the deposit composition, surface morphology, crystal structure and electromagnetic interference (EMI) shielding effectiveness (SE) were studied. The EMI SE of the nickel plated polyester fabric obtained under the optimal condition is about 60 dB at the frequency ranging from 2 to 18 GHz.     

Simultaneous synthesis of nano ZnO and surface modification of polyester fabric

In this study, synthesis of zinc oxide nanoparticles was carried out along with the hydrolysis of polyester fabric using sodium hydroxide to increase the surface activity and enhance the nanoparticles adsorption. The polyester fabrics were treated with zinc acetate and sodium hydroxide at different bath conditions, ultrasound and stirrer, resulting in formation of ZnO nanospheres and ZnO nanorods. The presence of zinc oxide with different shapes on the surface of the polyester fabrics was confirmed by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Also, the X-ray diffraction patterns established the composition of wurtzite structure of zinc oxide. The self-cleaning property of treated polyester fabrics was evaluated through discoloring dye stain under sunlight irradiation. The antibacterial activities of the samples against two common pathogenic bacteria including Escherichia coli and Staphylococcus aureus were also assessed. The results indicated that the photocatalytic and antibacterial activities of the ultrasound treated polyester fabrics were superior compared to the stirrer treated samples.     

Effects of deposition parameters of electroless copper plating on polyester fabric

Properties of electroless copper-plated polyester fabric mainly depend on the plating bath constituents/conditions. The nickel serves to catalyze the copper deposition when hypophosphite is used as a reducing agent. In this study, the effects of deposition parameters including additive NiSO₄ concentration and pH on microstructure and properties of the electroless copper plating on polyester fabric using hypophosphite as a reducing agent were investigated. The results show that at a higher NiSO₄ concentration, the copper content present in the coating decreases whereas the nickel content increases slightly. On the other hand, the copper content present in the coating increases, whereas the nickel content and phosphorus decreases with respect to the rise of pH. The morphology of the copper deposits show that the particle size increase with respect to the rise of NiSO₄ concentration and pH. The XRD patterns indicate that the copper-plated polyester fabrics are crystalline. In addition, there is a decrease in the surface resistance and an increase in the electromagnetic interference (EMI) shielding effectiveness (SE) with respect to the rise of Ni²⁺ concentration and pH of the solution as a result of gaining a greater weight in the deposits. The results suggest that the copper-plated polyester fabrics have a great potential application as an EMI shielding material.     

Effect of chelating agent in disperse dye dyeing on polyester fabric

In this study, mild acid based chelating agents (glycolic acid, gluconic acid, ethylenediaminetetraacetic acid, and citric acid) were used for the dyeing of polyester fabrics with metal sensitive disperse dye in closed dyeing process. The chelating and pH adjustment efficiencies were compared in disperse dyeing condition. In the comparative analysis with different chelating agents, glycolic acid showed a higher chelation efficiency and consequently showed higher dye bath exhaustion and color strength. Slight differences in the color fastness of the dyed samples obtained by employing four different chelating agents were observed.     

Analysis and in-plane shear characterization of polyester plain fabric by yarn pull-out method

The aim of this study was to determine the in-plane shear properties of polyester fabric by the pull-out method and analytical relations were developed to calculate the shearing properties. After the yarn in the fabric was pulled from the top ravel region before the start of the crimp extension stage, it was found that fabric shear strength and rigidity increased when the number of pulled ends increased. In addition, when the fabric width and length increased, fabric shear strength and rigidity increased. On the other hand, the shear strength and rigidity values in untreated fabric were high compared to that of treated fabric due to the fabric treatments by softening agent. It was observed that fabric sample dimensions and the number of pull-out ends as well as the fabric treatments influenced fabric shear strength and rigidity. Also, the shear jamming angles were found to be based on the number of pulled ends. Fabric local shearing properties could be identified by pulling the yarn ends in various regions of the fabric. This could be important for the handling of the fabric during formation. The results generated from this study showed that polyester fabric shear could be measured by the yarn pull-out test.     

Surface treatments of jute fabric: The influence of surface characteristics on jute fabrics and mechanical properties of jute/polyester composites

In this study, jute fabrics were modified by alkali, micro-emulsion silicon (MS) and fluorocarbon based agents (FA) in order to enhance the interfacial adhesion between the polyester matrix and the jute fiber. X-ray photoelectron spectroscopy (XPS) and contact angle measurements were used to characterize fiber surfaces. The effects of various surface treatments on the mechanical and morphological of jute/polyester composites were also studied. All surface treatments were shown to improve the tensile, flexural strengths and interlaminar shear strengths of the composites. Moreover, the maximum improvement in the mechanical properties was obtained for the FA treated jute/polyester composites. SEM micrographs of the tensile fracture surface of jute/unsaturated polyester composites also exhibited improvement of interfacial and interlaminar shear strengths by the alkali, MS and FA treatments of jute fibers.     

Multifunctional colored polyester fabric treated with dopamine hydrochloride at room temperature: higher tensile,hydrophilicity and anti-bacterial properties along with aminolysis

In this work, dopamine hydrochloride, an environmental friendly compound, was applied on polyester fabric through conventional simple impregnation method in alkaline solution (pH=8.5) at room temperature. In situ spontaneous oxidative polymerization of dopamine form polydopamine (PDA) along with aminolysis of polyester fabric surface. Also, a range of colored polyester fabric were successfully achieved by formation of polydopamine adhesive coating layer at different concentration of dopamine hydrochloride (0.001-4 g/l). Fourier transform infrared spectroscopy and field emission scanning electron microscopy showed deposition of polydopmaine on the polyester fabric surface. The modified colored polyester fabric showed reasonable durability against washing, rubbing and light. The treated polyester fabric with 2 g/l dopamine hydrochloride as optimum concentration indicated not only lower spreading time for water droplet and electrical resistance with higher tensile strength but also very good bactericidal activity against Staphylococcus aureus and Escherichia coli.     

Optimum porosity of fibrous porous materials for thermal insulation

The porosity of fibrous porous materials is an important factor to the thermal insulating performance of the material. This paper considers both the optimum porosity of uniform fibrous battings and the optimum distribution of the porosity of non-uniform fibrous battings for thermal insulation. The former was determined by an approximate analytical solution and a numerical simulation by using finite volume method, and the latter was studied by applying simulated annealing method. The study showed that the optimum porosity of uniform fibrous porous materials is very much dependent on fiber emissivity, and fiber radius, but little influenced by the temperature difference of the boundaries. For non-uniform fibrous materials, there can be an optimum distribution of porosity, which can be predicted by applying the simulated annealing method.     

Impregnation of zinc oxide mediated chitosan nano-composites on polyester fabric for performance characteristics

Present study dealt with the fabrication of chitosan/zinc oxide nano-composites (CZNCs) using a facile preparation method. The structural features of nano-composites were investigated by using advanced analytical techniques. The developed nano-composites exhibited hexagonal structural pattern with an average particle size of about 51 nm. The developed CZNCs were dispersed in 2-propanol and applied on polyester by using the pad-dry-cure method. The treated fabric specimens were characterized for surface, functional and textile properties including antibacterial activity and (ultra violet) UV- blocking. The nano-composite treated polyester fabric exhibited durable antibacterial, UV- blocking and textile properties with fair whiteness index.