Application of liquid organic salt to cotton dyeing process with reactive dyes

Reactive dyes are used widely in cotton dyeing process. Reactive dyeing uses high amounts of inorganic salts to accelerate dye exhaustion. These salts are then discharged to the effluent, leading to serious environmental problems. Biodegradable organic salts can alternatively be used in the dyeing process. In this paper, a new liquid organic salt was synthesized by acid-base neutralization, which was used to replace inorganic salts in reactive dyeing. Dye exhaustion in organic salt dyeing was similar to the values in conventional dyeing. However, dye fixations were slightly lower in organic salt dyeing than in conventional dyeing. The washing fastness of dyed fabrics with organic salt was excellent. Experimental results showed that dye exhaustion reached the maximum value when the concentration range of organic salt was from 20 g/l to 40 g/l. In addition, the optimal alkali concentration in organic salt dyeing was found to be about 30 g/l. These parameters suggested organic salt could replace inorganic salt in reactive dyeing process.     

Extraction,Dyeing, and Antibacterial Properties of <Emphasis Type="Italic">Crataegus Elbursensis</Emphasis> Fruit Natural Dye on Wool Yarn

Fruits obtained from shrubs of the Crataegus elbursensis (C. elbursensis) plant demonstrate significant antioxidant and antibacterial properties. In this study, natural dye was sono-extracted from fresh and dried fruits and applied in dyeing and antibacterial finishing of wool. The maximum sono-extraction yield was obtained when optimal conditions of ethanol/ water (4/1 v/v) as extracting solvent, time 30 min, pH 4, temperature 50 oC, and C. elbursensis concentration 10 g/l were used. When wool yarns were dyed with the extracted natural dye, the maximum dye uptake was achieved using dye concentration 75 % owf, and dyeing condition of 100 oC, 60 min, pH 4, and LR 100:1. Different metal salts like aluminum sulfate, copper sulfate, and tin chloride were applied on wool by pre-mordanting method and their effects on dye uptake, color variation, and color fastness were examined. Results showed that the natural dye itself had relatively high uptake and good color fastness on un-mordanted wool. Further, each mordant had different effect on dye uptake, color variation, and color fastness properties depending on its coordination ability with dye molecules and wool chains. Moreover, dyed yarns showed good antibacterial activity against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) bacteria.     

<Emphasis Type="Italic">Limoniastrum monopetalum</Emphasis> stems as a new source of natural colorant for dyeing wool fabrics

In the present study, an attempt has been made to dye the wool fabric with Limoniastrum monopetalum stems, as a source of natural dye, which has not been exploited so far. Optimization of extraction parameters was done. Optimum results of extraction process were obtained with a dye concentration of 60 g/l, a temperature of 90 °C during 100 min. The study of different factors effecting dyeability of wool fabrics by aqueous L. monopetalum stems extract showed that the pH of dye bath and dyeing temperature and time affected considerably the color yield. The best results were obtained at the following conditions; pH 2, 100 °C, and 60 min. Metal mordants, when used in conjunction with L. monopetalum dye, allowed to obtain various shades. The determination of phenolic contents of aqueous L. monopetalum stems extract showed a high amount of phenolic components. Based on RP-HPLC, the coloring extract of L. monopetalum stems contains tannins and polyphenols. The major identified phenolic compounds were procatechuic, Trans-cinnamic and gallic acids. Hence, aqueous L. monopetalum stems extract could be successfully exploited for dyeing wool fabrics with high color yield (K/S).     

Natural dyeing of cotton with <Emphasis Type="Italic">Xylocarpus granatum</Emphasis> bark extract: Dyeing,fastness, and ultraviolet protection properties

In this research we investigated the dyeing of cotton fabrics with extracts of Xylocarpus granatum, a mangrove plant with a long history of use in leather tanning and textile dyeing. X. granatum bark was extracted and spray-dried, yielding a tannin-rich, reddish-brown powder. This powder proved a suitable colorant for the natural dyeing of cotton with promising color fastness properties to wet treatments (washing, water, sea water, and perspiration), hot pressing, crocking, and light exposure. However, the dye alone produced only weak levels of coloration and therefore metallic salt mordants were employed to improve the color strength, through the formation of insoluble tannate complexes. The resulting fabric K/S values were dependent on the mordant used and exhibited the following trend: ferric sulfate > sodium dichromate > copper sulfate > potassium aluminum sulfate > no mordant, for fabrics exposed to mordants before and after dyeing. Mordanting resulted in slight variations in shade and color fastness. In most cases, the color fastness properties were preserved, except for color fastness to light and hot pressing, for which lowered ratings were found for some mordants. Stiffness and mechanical performance were not greatly affected by dyeing or mordanting, except for sodium dichromate mordanting which significantly stiffened and weakened the fabric. The ultraviolet protection factor (UPF) of all the dyed samples achieved the maximum (50+) level, highlighting the excellent UV shielding properties of the fabric. Overall, X. granatum bark extract is a promising, effective colorant for the natural dyeing of cotton in terms of appearance, fastness, and physical characteristics.     

Establishment of an effective activated peroxide system for low-temperature cotton bleaching using synthesized tetramido macrocyclic iron complex

In this study, the tetramido macrocyclic iron complex (Fe-TAML) was successfully synthesized, and then it was characterized using ¹H nuclear magnetic resonance (¹H NMR), electrospray ionization mass spectrometry (EIS-MS) and elemental analysis. An activated peroxide system was established for low-temperature bleaching of cotton by combining the synthesized catalyst (Fe-TAML) with hydrogen peroxide. Experimental results showed that the Fe-TAML/H₂O₂ bleaching system exhibited effective bleaching performance in the use of 2 μM Fe-TAML, 20 g/l H₂O₂, 1 g/l NaHCO₃, 2 g/l scouring agent and 2 g/l wetting agent at 60 °C for 60 min. In comparison with the conventional bleaching system, the Fe-TAML/H₂O₂ system provided bleached cotton with a superior degree of whiteness, higher tensile strength and acceptable water absorbency. The application of Fe-TAML was expanded and the activated peroxide system may provide a green approach for the cotton bleaching.     

Characterization of the surface properties of cellulosic fibers in fibrous and ground forms by IGC and contact angle measurements

Surface properties of fibrous and ground cotton and linen were investigated by inverse gas chromatography (IGC) and the contact angle with different liquids was also measured on fabrics composed of both fibers. Results proved that dispersion component of surface tension (γ _s ^d ) determined by IGC depends not only on the surface energy, but also on several factors influencing the adsorbability of probe molecules on the cellulosic substrates. For cotton samples, the trapping of n-alkanes among waxy molecules in the outer layer of fibers can be presumed. This effect results in larger γ _s ^d for cotton fibers than for linen in spite of the higher wettability of the linen fabrics. Besides the surface energy and trapping effects, the grinding also influences the γ _s ^d values. Specific enthalpy of adsorption (ΔH _A ^ab ) of polar probes could be determined on all linen samples, but only on the ground cotton sample. Lewis acid-base character calculated for linen and ground cotton samples depends on the same effects as the γ _s ^d does. The similar ΔH _A ^ab values of chloroform (acidic) and THF (basic) measured on each of the samples support the conclusion that the surface character is amphoteric, which is also proved by the high ΔH _A ^ab values of the amphoteric ethyl acetate and acetone probes.     

Application of MCT-βCD to Modify Cellulose/Wool Blended Fabrics for Upgrading Their Reactive Printability and Antibacterial Functionality

Pre-loading of monochlorotriazinyl β-Cyclodextrin (MCT-βCD) onto/within viscose/wool (V/W) and cotton/wool (C/W) blended fabrics provide hosting cavities that can form host-guest inclusion complexes with reactive dyes in postprinting as well as with triclosan derivative or silver nanoparticles/hyperbranched polyamide-amine (AgNPs/HBPAA) composite in subsequent final antibacterial finishing step. Coloration properties, antibacterial activity against (S. aureus) and (E. coli) pathogenic bacteria, durability of the obtained products, according to the above mentioned route, to wash, surface morphology and composition of selected samples were investigated. Results obtained signify that premodification of the nominated substrates with MCT-βCD (10 g/l), followed by reactive printing with mono-or bifunctional reactive dye (20 g/l), and subsequent post-finishing with triclosan derivative or AgNPs/HBPAA composite (15 g/l each) is an efficient treatments sequence for attaining reactive prints with significant antibacterial efficacy and noticeable durability to wash. Surface depositions of selected active ingredients were also confirmed using SEM and EDX analysis.     

Direct dye removal by using UV/hydrogen peroxide/multiwalled carbon nanotubes

In this study, decoloration of Direct Blue 71 (DB71) and Direct Red 23 (DR23) has been discussed by using Multiwalled Carbon Nanotubes (MWCNTs) and Hydrogen peroxide under UV radiation. The purpose of this study is removal of organic compounds by using carbon nanotubes that are effective adsorbents for different types of pollutants, due to their porous nature and large surface area. It also causes catalytic decomposition of hydrogen peroxide. Adsorption rate was investigated under various parameters (initial dye concentration, salt, temperature and pH). The main objective of this study is to appraise the synergic effect between H₂O₂ and MWCNTs under UV radiation. The dye adsorption results of spectrophotometer, showed that by decreasing the dye concentration from 0.2 g/l to 0.05 g/l with the optimal value of MWCNTs 0.2 g/l and hydrogen peroxide 2 g/l at pH=4 and 6 cm distance from the UV lamp, the dye removal increased.     

Dyeability and Antibacterial Finishing of Hemp Fabric Using Natural Bioactive Neem Extract

Two functional compounds were successfully extracted from neem (Azadiracta indica): a tannin-rich natural dye and an antibacterial agent. The dye was extracted from the bark using water, and the antibacterial from the leaf using methanol. These were used to dye hemp fabrics. Higher color strength values (K/S) were found when dyeing was conducted at a higher dye concentration, elevated temperature, and longer dyeing time. Optimal results were achieved when using 5 %w/v of extracted powder at 100 °C for 60 min. The resulting fabrics appeared reddish-brown, and were rated as good to excellent for color fastness against washing, water, sea water, and perspiration. The antibacterial agent from the neem leaf was extracted by Soxhlet apparatus at 65 °C with methanol as solvent. The dyed and antibacterial-finished hemp fabrics were tested against Staphylococcus aureus, following the percentage reduction test of AATCC 100. The treated fabrics demonstrated a 99.99 % reduction in Staphylococcus aureus.     

Exploring the potential uses of <Emphasis Type="Italic">Vitis vinifera</Emphasis> L. leaves as raw material for textile dyeing without metal mordants

This paper explores the potential uses of the aqueous extract of Vitis vinifera L. leaves in dyeing linen and silk fabrics without a metal mordant. The focus will be on investigating the tinctorial potential of Vitis vinifera L. leaves and its dyeing properties. The anthocyanins amounts of leaves from different Vitis vinifera L. varieties were determined by the spectrophotometry method. The effect of the main dyeing parameters (pH of the dye bath, temperature, and dyeing duration) on the dyeing quality results has been studied. Tannic acid and pomegranate peel extract have been used as a natural mordant. Experimental results have shown that fastness properties of dyed fabrics ranged from average to very good.     

Bioactive and multifunctional textile using plant-based madder dye: Characterization of UV protection ability and antibacterial activity

In the present work the natural madder dye (Rubia tinctorum L.) was applied to the simultaneous dyeing and functionalization of polyester (PET) fabric. In the first part of the study the color performance and the durability were revealed for exhaustion dyed fabric. The dyed fabric was then characterized with respect to ultraviolet (UV) protection ability and antibacterial activity against Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli). CIELab color coordinates, namely the positive a* and b* values, confirmed a yellow/orange color of the dyed fabric. From durability tests, the color showed a moderate to good light fastness and good to excellent fastness to washing and rubbing. The madder dye improved both the UV protective performance and the antibacterial activity of the fabric. With 3 % on weight of fiber (owf) the UV protection factor increased up to 106, and the antibacterial activity up to 86 % against both types of bacteria tested.     

Highly flame retardancy of cotton fabrics with a novel phosphorus/nitrogen/silicon flame-retardant treating system

A novel reactive flame retardant (FR) containing phosphorus, nitrogen, and silicon was synthesized successfully, and its chemical structure was fully characterized by Fourier transform infrared spectrometry and nuclear magnetic resonance spectrometry (¹H-NMR and ³¹P-NMR). Then it was used to impart flame resistance to cotton fabrics. Vertical flammability and limiting oxygen index test were used to evaluate the flame retardancy of the cotton fabrics treated with FR. When the cotton treated with 150 g/l FR and 50 g/l sodium hypophosphite, the finished cotton can pass the vertical flammability test. Thermogravimetry (TG) was used to evaluate thermal behavior of FR and cotton fabrics. TG results demonstrated that the FR has good thermostability and char-forming ability. After treatment with FR, the thermal stability of the cotton fabrics was clearly improved, indicating that the FR can protect cotton fabric from fire to a certain degree. Furthermore, attenuated total reflection Fourier transform infrared spectroscopy was utilized to characterize the chemical structure of FR treated cotton fabrics. Finally, the surface morphology in different regions of the treated cotton was observed using scanning electron microscopy.     

Removal of methylene blue by amidoxime polyacrylonitrile-grafted cotton fabrics: Kinetic,equilibrium, and simulation studies

In this study, an amidoxime-grafted cotton fabric ion exchanger was developed for methylene blue (MB) removal from wastewater. The ability of the amidoxime-grafted cotton fabrics to remove MB ions from an aqueous solution was investigated in equilibrium, kinetics and thermodynamics studies. Equilibrium data agreed well with the Freundlich and Langmuir isotherm models. The result indicated that, based on the Langmuir coefficient, the maximum capacity (monolayer saturation at equilibrium) of the amidoxime-grafted cotton fabric was 22.27 mg/g. The kinetic data were found to follow the pseudo-second-order model, and intra-particle diffusion is the sole rate-controlling factor. Negative values of ΔG ⁰, ΔH ⁰, and ΔS ⁰ revealed the spontaneous, exothermic and entropy-driven nature of the process.     

The Use of Sumac as a Natural Mordant in Green Production of Iranian Carpet

Dyeing is a state-of-the-art realm of textile engineering, however, the emphasis on petroleum-based products is now shifting towards green fibers, particularly, green manufacturing processes. In the present work, a natural mordant, sumac, was extracted and used alone and in combination with alum (a mineral mordant) in silk fibers dyeing with madder and Reseda green dye to make the green production of Iranian carpet possible. The FT-IR ATR spectra of the washed, mordanted, and mordanted dyed silk fibers revealed bonding between silk fibers and green materials. The color of the silk fibers dyed with madder and Reseda extraction was quantified in terms of CIELab (L*, a*, and b*) and K/S values. The effects of different treatments on fastness properties including light, wash, and rubbing fastness were assessed by ISO standard test method.     

Dyeing and antibacterial properties of <Emphasis Type="Italic">Liriope platyphylla</Emphasis> fruit extracts on silk fabrics

Dyeing and antibacterial properties of a natural dye extracted from Liriope platyphylla fruit applied on silk fabrics have been studied. The total phenolic content (1109.13±69.02 mg), total flavonoid content (530.60±89.44 mg), and total anthocyanin content (492.26±77.79 mg) were measured in 100 g fresh weight of L. platyphylla fruits. In addition, ten anthocyanins and four flavanols were identified in L. platyphylla fruits by high performance liquid chromatography with diode array detection coupled with electrospray ionization mass spectrometry (HPLC-DAD/ESI-MS). A broad variation in color shade and color depth can be achieved with mixtures of dye extracts and metal mordants. Purple, blue, and pale green were main color shades of silk fabrics dyed with the extracts. The fastness of dyed silk fabrics except for control dyed fabrics against light, washing, and rubbing were acceptable with at least a grey scale rating of 3. The antibacterial activities of L. platyphylla fruit extracts were retained on dyed silk fabrics even after home washing 30 cycles. Mordanting with metal salt mordant had a positive effect on antibacterial activity of dyed silk fabrics in this study. Among them, aluminum and copper were the most effective mordants for improving antibacterial activity of silk fabrics dyed with L. platyphylla fruit extracts. The costs of natural dyeing of per silk fabrics kg by the extracts from L. platyphylla fruit were also calculated on laboratory scale.     

Natural Dyeing of Wool by Madder (<Emphasis Type="Italic">Rubia tinctorum L</Emphasis>.) Root Extract Using Tannin-based Biomordants: Colorimetric,Fastness and Tensile Assay

In this work, the natural dyeing behavior of woollen yarn with madder (Rubia tinctorum L.) root extract was studied. The effects of different tannin-rich plants (Rhus coriaria, Eucalyptus, Terminalia chebula, Quercus castaneifolia, Pomegranate) extract as biomordants and alum (as a chemical mordant) with two mordanting procedures (pre- and metamordanting) on color characteristics of the dyed samples were also investigated. The CIEDE2000 values, color strength (K/S), washing fastness and tensile property of the mordanted and dyed samples were assessed. Visually, a range of hues from orange to brownish-red were obtained. In general, pre-biomordanted samples with Rhus coriaria (10 %owf), Eucalyptus (10 %owf), Terminalia chebula (5 %owf), Quercus castaneifolia (5 %owf) and Pomegranate (5 %owf) showed almost the same color difference (ΔE₀₀) and wash fastness values compared to those treated with 3 %owf alum. Finally, it was concluded from the comparative studies that the biomordants have good potential to be considered as alternatives to the common chemical mordants.     

Multifunctional colored polyester fabric treated with dopamine hydrochloride at room temperature: higher tensile,hydrophilicity and anti-bacterial properties along with aminolysis

In this work, dopamine hydrochloride, an environmental friendly compound, was applied on polyester fabric through conventional simple impregnation method in alkaline solution (pH=8.5) at room temperature. In situ spontaneous oxidative polymerization of dopamine form polydopamine (PDA) along with aminolysis of polyester fabric surface. Also, a range of colored polyester fabric were successfully achieved by formation of polydopamine adhesive coating layer at different concentration of dopamine hydrochloride (0.001-4 g/l). Fourier transform infrared spectroscopy and field emission scanning electron microscopy showed deposition of polydopmaine on the polyester fabric surface. The modified colored polyester fabric showed reasonable durability against washing, rubbing and light. The treated polyester fabric with 2 g/l dopamine hydrochloride as optimum concentration indicated not only lower spreading time for water droplet and electrical resistance with higher tensile strength but also very good bactericidal activity against Staphylococcus aureus and Escherichia coli.     

Acrylamide assisted photoinitiator-free photografting of acrylamido dyes onto wool

Upon UV irradiation wool fabrics can be photografted with photoactive acrylamido dyes at room temperature without photoinitiaors, which is eco-friendly coloration process compared with conventional adsorption-based dyeing. Acrylamide addition as a comonomer can improve the photografting probably by reducing the steric hindrance between the bulky dyes during the photocopolymerization. Even without photointiators and neutral salts, the optimal K/S values of the photografted wool reached upto 18.7 and 18.5 for Reactive Red 84 and Yellow 39 dyes respectively. The optimal UV-grafting coloration can be achieved when a UV energy of 25 J/cm² was irradiated on the padded fabrics with 6.3 %owf dye containing 0.65 mole ratio of acrylamide to the dyes. Furthermore, the color fastness of the grafted fabrics was as good as those of conventionally dyed fabrics due to the copolymerization of dyes and comonomers.     

Synthesis,Characterization, and Dyeing Performance of Thiadiazole Derivatives

N⁴-(5-methyl-1,3,4-thiadiazol-2-yl)thiazole-2,4-diamine derivatives have been synthesized by the reaction of 2-amino-5-methyl-1,3,4-thiadiazole and chloroaecetylchloride with suitable solvent, then cyclized with thiourea at reflux temperature in methanol to yield N⁴-(5-methyl-1,3,4-thiadiazol-2-yl)thiazole-2,4-diamine which was diazotized and coupled with various naphthalene acid couplers to give new series of acid dyes (AD₁-AD₁₃). All the compounds were characterized by their percentage yield, melting point, elemental analysis, UV spectra, IR spectra, and NMR spectra and dyeing performance on nylon fabric has been assessed.