Effects of low temperature plasma on wool and wool/nylon blend dyed fabrics

Knitted wool and wool/nylon blend dyed fabrics were treated with low temperature plasma (LTP) to achieve optimum shrink-resistance without impairing surface topography, colour or fastness to washing of the fabrics. As LTP tends to impair handle of the fabrics, both wool and wool/nylon blend fabrics were submitted to industrial softening and/or biopolymer treatments after LTP treatment, leading to hydrophilic wool and wool/nylon blend fabrics with improved shrink-resistance without any colour changes and good fastness to washing. The results obtained were compared with those obtained by an industrial shrink-resist treatment.     

Investigation of stain-resistant cationic dyeable nylon 6 modified with sodium salt of 5-sulfoisophthalic acid and polyethylene glycol

Nylon 6 can be dyed with acid dyes and therefore it can also be stained by natural or artificial acid dyes existing in some foods and drinks when they are spilled on nylon fabrics. In this study, cationic dyeable polyamide (CD-PA6) was synthesized with sodium salt from 5-sulfoisophthalic acid (5-SSIPA) and easily cationic dyeable polyamide (ECD-PA6) was prepared with 5-SSIAP and polyethylene glycol (PEG). The influence of the chemical modification to CD-PA6 and ECD-PA6 on the resultant structures were characterized by wide angle X-ray diffraction (WAXD) and Fourier transform infrared spectroscopy (FT-IR), and their thermal properties were tested by differential scanning calorimetry (DSC) and thermogravimetric analysis (TG). The effects of varying 5-SSIPA content on the cationic dye uptake and acid dye resistance rate were also investigated, as well as mechanical properties of the modified PA6. Incorporating PEG not only destroyed the regularity of molecular chain arrangement and created more amorphous regions in the ECD-PA6 samples, but also changed the nylon 6 from α-form to γ-form. Results revealed a considerable improvement in cationic dye uptake and acid dye resistance rate in the modified fibers compared with unmodified fibers.     

Study on polyacrylonitrile fibers modified by blending with polyethylene glycol

A series of water absorbent porous modified polyacrylonitrile (PAN) fibers were prepared using the blends of PAN and various molecular weight of polyethylene glycol (PEG) by wet-spinning process and water bath post-treatment. The chemical structure and morphologies of the modified PAN fibers were studied. The water transportation, water retention, moisture absorption and mechanical properties of the fibers were discussed. Results show that there is no residual PEG in modified PAN fibers after drawing process in hot water bath and post-treatment. With the increase in PEG molecular weight, the fiber surface grooves become deeper, the inner pore size increases, while the mechanical properties decrease. The water absorbing and transferring capabilities of the modified PAN fibers can be improved in varying degrees due to the different pore structures left by series molecular weight of PEG removing.     

Effect of collector temperature and conductivity on the chain conformation of nylon 6 electrospun nanofibers

Electrospinning is a versatile process used to prepare micro- and nano- sized fibers from various polymer solution. Here, we dealt with the variation in the morphology of nylon 6 electrospun nanofibers and their polymorphism depending on the type and physical state of the collectors. SEM study showed that the fiber diameter was increased from 80 to 103 nm while it was collected in water bath. Similarly the fiber diameter and bonding was increased 103 to 115 nm with the temperature whereas it was linearly decreased 103 to 90 nm with the conductivity of the water bath. Spectroscopic analysis (FT-Raman, FT-IR) showed that the polymorphism of nylon 6 depended on the types of collector (aluminum sheet and water bath). Nylon 6 electrospun nanofibers display theγ-phase while collected in aluminum sheet andα-phase while collection in water bath. The extent of transformation fromγ- toα-phase was linearly increased with temperature and conductivity of the water bath.     

Preparation of electrospun silk fibroin/Cellulose Acetate blend nanofibers and their applications to heavy metal ions adsorption

Silk fibroin (SF)/Cellulose Acetate (CA) blend nanofibrous membranes were prepared by electrospinning and their heavy metal absorbabilities were examined in an aqueous solution after ethanol treatment. The electrospun nanofibrous membranes were comprised of randomly oriented ultrafine fibers of 100–600 nm diameters. As a result of field emission electron microscope (FEEM), the anti-felting properties of the blend nanofibrous membranes were markedly improved after treatment with 100 % ethanol when SF was blended with CA. Metal ion adsorption test was performed with Cu²⁺ as a model heavy metal ion in a stock solution. The SF/CA blend nanofiber membranes showed higher affinity for Cu²⁺ in an aqueous solution than pure SF and pure CA nanofiber membranes. Especially, the blend nanofibrous membranes with 20 % content of CA had an exceptional performance for the adsorption of Cu²⁺, and the maximum milligrams per gram of Cu²⁺ adsorbed reached 22.8 mg/g. This indicated that SF and CA had synergetic effect. Furthermore, the parameters affecting the metal ions adsorption, such as running time and initial concentration of Cu²⁺, had been investigated. The results showed that the adsorption of the Cu²⁺ sharply increased during the first 60 min, the amount of metal ions adsorbed increased rapidly as the initial concentration increased and then slope of the increase decreased as the concentration further increased. This study provides the relatively comprehensive data for the SF/CA blend nanofibrous membranes application to the removal of heavy metal ion in wastewater.     

Miscibility, structural characteristics, and thermal behavior of wet spun regenerated silk fibroin/nylon 6 blend filaments

In this study, the regenerated silk fibroin (SF)/nylon 6 blend filaments were fabricated by the wet spinning and miscibility, structural characteristics, and thermal behavior of blend filaments were elucidated. The XRD results implied that the amount of crystalline region of each polymer did not change linearly with the blend ratio suggesting that there are some changes in the miscibility depending on the mixing ratio. The SEM observation revealed that the miscibility of blend decreased with an increase of nylon 6 resulting in a severe phase separation in 50/50 SF/nylon 6 filament. The miscibility governed the thermal behavior of blend filaments. The melting point of nylon 6 remained constant until 50 % nylon 6 content, whereas the melting point depression appeared in 30 % nylon 6 implying miscibility. Interestingly, the thermal decomposition of the nylon 6 component was accelerated by the presence of SF and the acceleration action of SF became stronger as the miscibility increased.     

Enhanced electrical properties of electrospun nylon66 nanofibers containing carbon nanotube fillers and Ag nanoparticles

In this study, we describe the preparation and characterization of electrospun Nylon66 composite nanofibers incorporated with carbon nanotubes (CNT) fillers and silver nanoparticles. We have incorporated the composites in to Nylon66 nanofibers to enhance the characteristics of the resultant composite nanofibers. The resultant composite nanofibers were characterized by using field-emission scanning electron microscopy, energy dispersive X-ray analysis, high-resolution transmission electron microscopy, X-ray diffraction, and current-voltage (I–V) measurement analysis. The morphology of the composite nanofibers exhibited densely arranged mesh-like ultrafine nanofibers which were strongly bound in between the main fibers. From I–V characteristics, it was observed that the incorporation of CNT fillers and Ag nanoparticles in to electrospun Nylon66 composite nanofibers can be significantly enhanced the electrical properties.     

Transport properties of layered fabric systems based on electrospun nanofibers

Layered fabric systems with electrospun polyurethane fiber web layered on spunbonded nonwoven were developed to examine the feasibility of developing protective textile materials as barriers to liquid penetration using electrospinning. Barrier performance was evaluated for layered fabric systems, using pesticide mixtures that represent a range of surface tension and viscosity. Air permeability and water vapor transmission were assessed as indications of thermal comfort performance. Protection performance and air/moisture vapor transport properties were compared for layered fabric systems and existing materials for personal protective equipment (PPE). Layered fabric systems with electrospun nanofiber web showed barrier performance in the range between microporous materials and nonwovens used for protective clothing. Layered fabric structures with the web area density of 1.0 and 2.0 g/m² exhibited air permeability higher than most PPE materials currently in use; moisture vapor transport was in a range comparable to nonwovens and typical woven work clothing fabrics. Comparisons of layered fabric systems and currently available PPE materials indicate that barrier/transport properties that may not be attainable with existing PPE materials could be achieved from layered fabric systems with electrospun nanofibrous web.     

Effects of nanoclay and short nylon fiber on morphology and mechanical properties of nanocomposites based on NR/SBR

Natural rubber and styrene butadiene rubber (NR/SBR) reinforced with both short nylon fibers and nanoclay (Cloisite 15A) nanocomposites were prepared in an internal and a two roll-mill mixer by a three-step mixing process. The effects of fiber loading and different loading of nanoclay (1, 3 and 5 wt. %) were studied on the microstructure and mechanical properties of the nanocomposites. The adhesion between the fiber and the matrix was improved by the addition of a dry bonding system consisting of resorcinol, hexamethylene tetramine and hydrated silica (HRH). This silicate clay layers was used in place of hydrated silica in a HRH bonding system for SBR/NR-short nylon fiber composite. Nanoclay was also used as a reinforcing filler in the matrix-short fiber hybrid composite. The cure and scorch times of the composites decreased while cure rate increased when the short fiber and nanoclay were added. The mechanical properties of the composites showed improvement in both longitudinal and transverse directions with increasing short fiber and nanoclay content. The structure of the nanocomposites was characterized with X-ray diffraction (XRD), scanning electron microscopy (SEM). X-ray diffraction results of nanocomposites indicated that the interlayer distance of silicate layers increased. The mechanical properties of nanocomposites (tensile, hardness and tear strength) are examined and the outcome of these results is discussed in this paper.     

Highly porous polyacrylonitrile/polystyrene nanofibers by electrospinning

The concept of phase separation was coupled with electrospinning to induce polyacrylonitrile (PAN) and polystyrene (PS) bicomponent electrospun fibers that, upon removal of the phase-separated PS domains by solvent extraction, became nanoporous. Electrospinning of PAN (Mw 150 kDa) with 5 % w/w PS (Mw 250 kDa) at a 10 % w/w total concentration in N,N-dimethylformamide (DMF) produced fibers with stable morphology and average diameters from 1130±680 to 890±340 nm by FESEM. The nanoporous fibers made from a 95/5 w/w PAN/PS bicomponent precursor had internal pores of about 20∼110 nanometers. Pore sizes of the porous PAN fibers were decreased to approximately ∼25 nm after oxidation and carbonization thermal treatment because of fiber shrinkage during the thermal treatment. The fibers retained a high density of pores after the thermal treatment.     

Designing waterproof breathable materials based on electrospun nanofibers and assessing the performance characteristics

To develop waterproof breathable materials for diverse consumer applications, we used electrospinning to fabricate layered fabric systems with varying composite structures. Specifically, we developed layered fabric structures based on electrospun nanofiber webs with different levels of nanofiber web density, as well as different substrates and layer structures, and then examined the breathability and waterproofness of the material. The breathability and waterproofness of the layered fabric systems were compared with those of traditional waterproof breathable fabrics, including densely woven fabric, microporous membrane laminated fabric, and hydrophilic nonporous polyurethane coated fabric. Different breathability and barrier performance levels were achieved by varying the layer structure and substrates in the electrospun nanofiber web layered fabric systems. The uniformity of the nanofiber web and lamination process also affected the barrier and comfort performances. The comparison of waterproofness and breathability performances between the new materials and the traditional waterproof breathable materials revealed that the layered structures based on electrospun nanofiber webs provide a higher level of resistance to water penetration than densely woven fabrics and a higher degree of moisture vapor and air permeability than microporous membrane laminates and coated fabrics, with a proper selection of layer structure, substrate fabric, and lamination process.     

Electrospun meta-aramid/cellulose acetate and meta-aramid/cellulose composite nanofibers

Meta-aramid/cellulose acetate and meta-aramid/cellulose composite nanofibers were successfully prepared in this paper. There were some new interactions formed among composite ingredients and the beads of nanofibers decreased with increasing the weight proportion of ingredients and concentration of composite solution. The meta-aramid/cellulose acetate composite solution was more favorable for electrospinning because of its lower viscosity and surface tension than meta-aramid/cellulose composite solution, and the uniform nanofibers were obtained when the weight proportion of meta-aramid/cellulose acetate was larger than 1:2, however, it was feasible for meta-aramid/cellulose composite solution when the weight proportion of composite solution exceeded 4:1. The thermal property and mechanical property of composite nanofibers were improved after blending meta-aramid with cellulose acetate or cellulose.     

Formation of silica on the surface of electrospun PLLA/PLys nanofibers

Blended nanofiber webs of poly(L-lactic acid) (PLLA)/poly(L-lysine) (PLys) with a PLys content of up to 3 % were prepared using an electro-spinning process with trifluoroacetic acid as the spinning solvent, and employed as a substrate for silicification. Silica formation on the surface of the PLLA/PLys nanofibers was carried out by immersing the nanofiber webs in silicic acid solutions at various concentrations for different times. The effects of the silicification conditions and PLys content on silicification were examined by scanning electron microscopy, FT-IR, energy dispersive spectroscopy, and the increase in weight of the substrates. Although the amount of silica formed on the PLLA nanofibers increased with increasing silicification time and silicic acid concentration, the uniformity of the coated layer was not controlled. However, the incorporation of small amounts of PLys in the PLLA nanofibers increased the amount and uniformity of the silica formed on the nanofibers.     

Dyeing performance of disperse dyes based on 2-aminothiazole for cellulose triacetate and nylon fibers

A series of monoazo disperse dyes based on 2-amino-4-phenylthiazole was prepared using variousN,N-dialkylaniline derivatives as the coupling component. The dyes were characterized by IR spectral studies, visible absorption spectroscopy and elemental analysis. The dyeing performance of these dyes was assessed on cellulose triacetate and nylon fibers. These dyes were found to give a wide range of colour shades varying from bright red to royal blue with very good depth, brightness and levelness on fibers. The dyed fibers showed good to very good light fastness and very good to excellent fastness to washing, perspiration, rubbing and sublimation. The dyebath exhaustion and fixation on the fibers were found to be very good.     

Solution blowing of chitosan/PLA/PEG hydrogel nanofibers for wound dressing

In this study, a kind of hydrogel nanofibers were successfully fabricated via solution blowing of chitosan (CS) and polylactic acid (PLA) solutions mixed with various contents of polyethylene glycol (PEG) to offer hydration. The nanofibers with PEG content varying were average 341-376 nm in diameter with smooth surface and distributed randomly forming three-dimension (3D) mats. Glutaraldehyde (GA) vapor was then applied to impart stability, and the cross-linking reaction mainly occurred between GA and hydroxyl groups which was confirmed by XPS. The hydrogel nanofibers showed quick absorption behavior, high equilibrate water absorption and good air permeability which could help the mats absorbing excess exudates, creating a moist wound healing environment and oxygen exchanging in wound healing. The mats also exhibited good antibacterial activities against E. coil. The combination advantages of nanofibers mats and hydrogel will help it find promising application in wound healing.     

Effect of carbon black nanoparticles on reflective behavior of printed cotton/nylon fabrics in visible/near infrared regions

Tuning the level of visible and near infrared (NIR) reflectance of textile surfaces is crucial for making them undetected in each environment. In this regard, samples of cotton/nylon fabrics were printed using a mixture of some special pigments and carbon black (CB) nanoparticles to produce brown, olive green and khaki shades which are present in concealment patterns of textiles employed in deserts. The effect of CB nanoparticles on Vis/NIR reflectance, air permeability, perspiration, light, wash fastnesses, and colorimetric values of each printed sample were evaluated. The presence of CB nanoparticles in printing formulations was found to cause significant decline in Near Infrared (NIR) reflectance of samples. The results showed that air permeability of samples printed containing CB nanoparticles are higher than samples printed with no CB particles. Absorbing phenomenon imposed by CB nanoparticles was fast against washing and perspiration, although printed samples indicated high to moderate light fastness. Furthermore, detectable change in visible appearance of the printed patterns was the main point of concern even at concentrations as low as 0.05 g/kg CB in printing formulation.     

Preparation of phytoncide-emitting nylon/PP sheath/core fiber and the release profile of phytoncide

Phytoncide, a volatile essential oil produced by plants and trees, has not only anti-microbial activity, but also a stress relieving effect. We prepared a sheath/core type melt-spun fiber that releases phytoncide for a prolonged time. The fiber is comprised of a nylon sheath and a polypropylene (PP) core material. Phytoncide-containing microcapsules are embedded within the core part. The phytoncide microcapsule-containing nylon/PP sheath/core (M-Ny/PP) fiber has suitable mechanical properties for textile application. The phytoncide release from the microcapsule-containing the PP fiber (M-PP) reached a plateau level after 4 days and maintained that level for an additional 7 days, indicating a zero-order release after the initial burst. The M-Ny/PP fiber emitted the volatile phytoncide even though the fiber was spun at 250 °C. The release of phytoncide decreased in the M-Ny/PP fiber compared to the phytoncide microcapsule-containing PP (M-PP) fiber due to the dense sheath layer.     

Effects ofIn Vitro degradation on the weight loss and tensile properties of PLA/LPCL/HPCL blend fibers

PLA/LPCL/HPCL blend fibers composed of poly (lactic acid) (PLA), low molecular weight poly (ɛ-caprolactone) (LPCL), and high molecular weight poly (ɛ-caprolactone) (HPCL) were prepared by melt blending and spinning for bioabsorbable filament sutures. The effects of blending time and blend composition on the X-ray diffraction patterns and tensile properties of PLA/LPCL/HPCL blend fibers were characterized by WAXD and UTM. In addition, the effect ofin vitro degradation on the weight loss and tensile properties of the blend fibers hydrolyzed during immersion in a phosphate buffer solution at pH 7.4 and 37°C for 1–8 weeks was investigated. The peak intensities of PLA/LPCL/HPCL blend fibers in X-ray diffraction patterns decreased with an increase of blending time and LPCL contents in the blend fibers. The weight loss of PLA/LPCL/HPCL blend fibers increased with an increase of blending time, LPCL contents, and hydrolysis time while the tensile strength and modulus of the blend fibers decreased. The tensile strength and modulus of the blend fibers were also found to be increased with an increase of HPCL contents in the blend fibers. The optimum conditions to prepare PLA/LPCL/HPCL blend fibers for bioabsorbable sutures are LPCL contents of 5 wt%, HPCL contents of 35 wt%, and blending time of 30 min. The strength retention of the PLA/LPCL/HPCL blend fiber prepared under optimum conditions was about 93.5% even at hydrolysis time of 2 weeks.     

Moisture absorption effect on thermal, dynamic mechanical and mechanical properties of injection-molded short glass-fiber/polyamide 6,6 composites

Polymer composites of polyamide 6,6 reinforced with short glass fiber were prepared by injection molding, conditioned under dry, 50 % relative humidity and wet. Investigations by DSC, DMA and tensile tests were conducted. FLD study showed that more fiber degradation occurred during processing of the composites with higher fiber loading. DSC analysis revealed that the incorporation of glass fiber and moisture into the PA 6,6 matrix resulted in a remarkable decrease in the degree of crystallinity. DMA results revealed the glass transition temperatures were sensitive to moisture absorption and their values moved to a lower temperature upon exposure to moisture. Incorporation of glass fiber into the polyamide 6,6 gave rise to a significant improvement in tensile modulus and tensile strength, while tensile strain was reduced. Exposure to different environments from dry to wet conditions resulted in a decrease in the strength and modulus, while tensile strains decreased.     

Evidence for the impression of phase behavior of nonsolvent/solvent/polymer ternary system on morphology of polyethersulfone electrospun nanofibers

Polyethersulfone (PES) nanofibers are produced by electrospinning solutions of PES/dimethylforamide (DMF), PES/N-methylpyrrolidone (NMP) and PES/(NMP:DMF) (of different NMP:DMF ratios) at temperature of 40 °C and various levels of relative humidity (RH). The influence of environmental conditions on bead formation as well as surface and interior morphologies of electrospun fibers is discussed through the phase diagram of H₂O/DMF/PES and H₂O/NMP/PES systems. The former case has small miscibility area while the latter one has large of which. The results demonstrate the contribution of RH of operating environment to morphology evolution of nanofibers. If the size of miscibility area increases e.g. H₂O/NMP/PES system, a higher values of RH is needed to stabilize the formation of fibers. For this system, low level of humidity leads to develop beads as well as bead-on-string morphology. Adding the second solvent i.e. DMF into the PES/NMP solution shifts the binodal boundary toward the polymer-solvent side meaning a smaller miscibility area. In consequence, formation of fiber can be stabilized under broad range of humidity levels i.e. from low to high level of humidity. Implications regarding formation of surface pores by manipulating phase behavior of ternary system as well as RH of ambient conditions are discussed related to physico-chemical nature of solvent.