Porosity and nonwoven fabric vertical wicking rate

Fabric porosity is the result of fabric constructional parameters combination and used technology of nonwoven production. The effects of fabric porosity structure, as well as the content of hydrophilic viscose and hydrophobic polyester fibres in the web mixture, on the vertical wicking rate by nonwoven fabrics have been explored in this research. Fibrous webs with a different content of viscose and polyester fibres, with the web volume mass range of 0.019-0.035 g/cm³ were utilized during this study. The samples were produced using a dry-laid method of web forming and two methods of web bonding, e.g. needle punching and calendar bonding. Results show that higher volume porosity gives higher vertical wicking rate by all groups of tested samples regarding the content of used hydrophilic/hydrophobic fibres and that fluid flow is faster in samples with larger pores. The higher content of viscose fibres improve the vertical wicking rate, but better rising height can be achieved at samples made from 100 % of coarser polyester fibres. A prediction model of vertical wicking rate of viscose/ polyester nonwovens was developed on the basis of the fundamental constructional parameters of nonwoven fabrics (fibre fineness, type of raw material, and web density) and a non-deterministic modelling method, e.g. genetic algorithms, which can serve as a useful tool for fabric engineers by developing a nonwoven fabric in order to fit desired wicking rate.     

Effect of fibre diameter and cross-sectional shape on moisture transmission through fabrics

The current work incorporates an experimental study on the effect of fiber cross sectional shape and fibre diameter on moisture transmission properties of the fabric. Water vapour transmission of the fabrics was measured using the PERMETEST. In plane liquid flow through the fabric was measured using a gravimetric in-plane wicking tester and vertical movement of liquid along the fibres against gravity was also observed using a vertical wicking tester. With the change in shape factor and fibre diameter, it is seen that with increase in fibre specific surface area wicking rate through fabric increases, whereas water vapour permeability of the fabric reduces.     

Investigating the effect of yarn count and twist factor on the packing density and wicking height of lyocell ring-spun yarns

The moisture transport expressed with wicking is one of the most important aspects in clothing science and strongly effects on the quality of clothes. Wicking is a spontaneous transport of liquid driven into a porous system by capillary forces. Furthermore, the packing density has a direct relation with the yarn structure. At the present work, the effects of yarn count and twist factor on the wicking height and packing density of lyocell ring-spun yarns was investigated. Achieving the objectives of this research, an image processing method was developed to determine the packing density of samples. Experimental results were also used to develop a regression model to predict the wicking height based on the packing density, yarn count, twist factor and rising time. The results demonstrated that the correlation coefficient between the predicted and measured wicking height was 0.98 indicating the capability of the presented model to predict the wicking height of lyocell ring-spun yarns.     

Wicking properties of polyamide 66 twisted nanofiber yarn by tracing the color alteration in yarn structure

In view of the interest in wicking properties of these flexible structures, analysis of the wicking phenomena in nylon 6.6 nanofiber yarns is carried out by considering the twist rate effects. A novel method is used based on adding a pH-sensitive dye to yarn interstructure and the analysis of color alteration of nanofiber yarn structure, resulting from a shift in pH, during the capillary rise of distilled water. The results show that the addition of pH- sensitive dye has no influence on the average nanofiber diameter and the wicking behavior of yarns. This study shows that in short durations, the kinetic of the capillary rise follows the Lucas-Washburn equation. The Lambertw, a mathematical function, has been incorporated, which helps measure an equivalent structural factor of nanofiber yarns and vertical wicking height at any given time considering the gravitational effects. The statistical results show that the average of equilibrium wicking height and capillary rise rate coefficient tend to decrease with increasing the nanofiber yarn twist, due to the reduction of continuity and size of capillaries.     

Study on the wicking property of polyester filament yarns

In this paper, the capillary rise method was applied to evaluate the wicking property of polyester filament yarns. Effects of twist, monofil cross sectional shape and texturing on the wicking height were discussed in details. The results indicated that with the increase of twist level, the wicking height ascends until reaching the maximum height, and then descends. It is also observed that under the same twist level, the wicking height of the five-leaf low-stretch yarn is the largest among all those three kinds of yarns, and then is that of the conventional low-stretch yarn. The wicking height of the parallel-drawn yarn is the smallest.     

The effects of yarn number and liquid ammonia treatment on the physical properties of hemp woven fabrics

The effects of yarn number and liquid ammonia (L/A) treatment on the physical properties of woven fabrics prepared with pure hemp spun yarns were investigated. As a result of L/A treatment, the crystal structure of hemp fiber was changed from cellulose I to the mixtures of cellulose III and cellulose I and its crystallinity was slightly decreased by 13 %. The crease recovery of hemp fabric treated with L/A was improved upto 78 %. The washing shrinkage of hemp fabric treated with L/A decreased significantly to less than 0.4 %, while the washing shrinkage of hemp fabric prepared with the fined yarn was superior to that of hemp fabric prepared with the coarsed yarn. Especially, the wicking speed and drying ratio of hemp fabrics treated with L/A were higher than those of the untreated as yarn number increased. However, it was found that there is no significant effect on the UV protection of the L/A treated hemp fabrics.     

Microwave-mediated rapid tailoring of PET fabric surface by using environmentally-benign,biodegradable Urea-Choline chloride Deep eutectic solvent

Deep eutectic solvent, urea-choline chloride (URC), was used to control surface of poly(ethylene terephthalate) (PET) fabric under microwave irradiation with or without sodium hydroxide (NaOH) for hydrophilic-hydrophobic properties. Wicking and contact angle evaluations indicated that the URC-treated PET fabric drastically changed its surface characteristics from highly hydrophobic to highly hydrophilic (or vice versa) by carefully adjusting alkali concentration and microwave irradiation time. For instance, an instant wicking was achieved on URC-treated PET with 1 % NaOH at 60 s of microwave irradiation, whereas highly hydrophobic PET surface with 2600 s wicking time and 135.6 ° contact angle was acquired by adding 5 % NaOH at the same microwave irradiation. Methylene Blue staining and FTIR analyses suggested that a minimal hydrolysis occurred through URC-treatment with NaOH under microwave irradiation and hydrophilicity was mainly achieved by physical disruption of the fiber. The treated fabrics were further analyzed by DSC, TGA, and SEM. Therefore, a rapid control of hydrophilic-hydrophobic surface of PET fabric was achieved with a little side reaction by using environmentally-benign, biodegradable URC deep eutectic solvent.     

Study of moisture and thermal transfer properties as a function of the fiber material variation

The properties of moisture transfer and the comfort of mesh-structured fabrics with various knit compositions and properties were investigated. The comfort effects of the double knitted fabrics combined with different cross-shaped fibers composed of dyeable-polypropylene (PPd) and regular polyester (PET) double-knitted fabrics were studied. A series of PET, PPd, Coolmax^® (Cm) with single knitted fabrics and PPd/Cm with double knitted fabrics were evaluated to determine the physical properties and wearing performance for comfortable clothing. To compare the structural properties involving the vapor transfer of 4 types of fabrics with different fiber compositions, fiber types, weights, and thicknesses, the surface structure and pore characteristics were evaluated by scanning electron microscopy and a capillary flow porometer. The properties of moisture transfer were tested using vertical wicking and gravimetric absorbent testing system (GATS). In addition, the comfort performance measured by the thermal insulation value (Rt) and moisture permeability index (im) with a thermal manikin in a conditioned walk-in environmental test chamber was predicted. The result showed that the PPd/Cm sample has potential applications as good comfort fabric materials.     

The influence of water jet pressure settings on the structure and absorbency of spunlace nonwoven

Nowadays, the use of nonwovens as absorbent products is increasing. One of the most important methods for the nonwoven production is spunlace. This research evaluates the effect of spunlace nonwoven structures in wicking, water retention, water vapor permeability and porosity structural parameter of nonwoven. Carded webs from polyester fibers and viscous fibers of four different basis weights (35, 40, 45, and 50 g/m²) were hydroentangled using three different water jet pressures (50, 60, and 70 bar). To study the effect of these variables on the structure of nonwovens and absorbency related properties, sample’s characteristics such as thickness and mass density were measured. An electrical resistance technique was used to study the liquid penetration into nonwovens. The results showed that with increasing water jet pressure, mass density increased and other parameters like thickness, water retention, water vapor permeability and capillary pore size decreased. Also, it was observed with increasing basis weight, the sample thickness increased. On the other hand, with increasing weight, the amount of water retention, water vapor permeability and porosity structural parameter of nonwoven were reduced. The wicking characteristic of nonwovens using the least jet pressure and weight was the best of all the samples.     

Modification of enzyme pretreated cotton fabric using acrylonitrile, acrylonitrile/solvent mixture and its characterization

The presented research deals with modifying the chemical structure of the bioscoured cotton fabric by acrylonitrile, acrylonitrile/acetone, and acrylonitrile/ethanol mixture. The modified cellulose was tested for weight gain, shrinkage, and wicking height and characterized by X-ray diffraction (XRD), thermal analysis (TG/DTA), elemental analysis, Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and atomic force microscopy (AFM). The weight gain and shrinkage % show increased value for modified fabrics. The wicking height increases with addition of solvent. The crystallinity and thermal studies show a significant change. FTIR analysis confirms the modification by the occurrence of -C??N stretching and -CONH₂ stretching. The SEM morphology of modified fabric shows uniform swelling of fibers with better smoothness. The AFM topography reveals that the addition of solvent affects the particle size. Clear surface morphology of modified fabric reveals that this processing method can be used for preparation of medical textiles with more swelling.     

Comfort characteristics of fabrics made of compact yarns

Comfort is one of the most important aspects of clothing. Thermal comfort is related to fabric’s ability to maintain skin temperature and allow transfer of perspiration produced from the body. Properties like thermal resistance, air permeability, water vapor permeability, and liquid water permeability are suggested as critical for thermal comfort of clothed body. In this study the fabrics developed from the EliTe compact yarns are compared with the fabrics made from normal yarns. The thickness of the fabrics made from EliTe® compact yarns is also slightly less than the fabrics made from normal yarns. Fabrics made from EliTe® compact yarns have shown greater air permeability as compared to the fabrics made from normal yarns. It is observed that, thermal resistivity values of the fabrics developed from EliTe® compact yarns are lower than the fabrics made from normal yarns indicating they are cooler fabrics compared to normal fabrics. Fabrics developed from the EliTe® compact yarns have shown slightly higher values of MVTR (moisture vapor transmission rate) as compared to the fabrics made from the normal yarns. The wicking characteristic of fabrics developed from EliTe® compact yarns was slightly higher than the fabrics developed from normal yarns.     

Effect of filament size on the water transport of weft and warp knitted fabrics

Warp and weft knitted fabrics comprising polyethylene terephthalate/Co-PET sea-island bicomponent fibers were fabricated in this study. The knitted fabrics were treated in alkali solution to develop knitted fabrics composed of nano-scale filaments. The structural change and water transport behavior of the alkali-treated knitted fabrics were then compared. Results revealed that the filament diameters decreased from 20 µm to 850 nm after alkali treatment. The porosities of warp and weft knitted fabrics decreased by 4.8 % and 10.1 %, respectively, whereas their area densities increased by 68.8 % and 67.2 %, respectively. The wicking height and wicking rate of both types of fabric composed of microfilaments increased with prolonged alkali-treatment time. However, the water absorption properties such as absorption capacity and absorption rate of the knitted fabrics composed of nano-scale filaments significantly increased because of their low porosity and high area density.     

Study on the liquid flow behaviour of cotton wick

The present paper reports the interaction effect of yarn twist, yarn count and number of plies on wicking behaviour of plied cotton yarn. A three-variable factorial design technique proposed by Box & Behnken was used to investigate the combined interaction effect of the above variables. Both the vertical as well as horizontal wicking experiments were carried out with liquids of varying surface tensions, like distilled water, saline water and petrol. Each wick samples were subjected to nine different types of wicking related tests. The yarn count and number of plies in the cotton wick was found to play major role in wicking related properties, whereas the effect of twist in plied cotton wick was not that prominent when the twist per unit length of single and plied yarns were the same and in opposite direction. The rate of vertical wicking for saline water was found to be significantly lower than that of distilled water. The rate of horizontal wicking for distilled water was less than that of vertical wicking of distilled water. Use two or three parallel strands instead of one resulted in marked increase of vertical wicking.     

Wicking phenomenon in polyacrylonitrile nanofiber yarn

The aim of this paper is to investigate vertical wicking in polyacrylonitrile (PAN) electrospinning nanofiber yarn using image analysis. Colored liquid rising phenomenon into the yarn and the distance of liquid rise were determined as a function of time. The kinetics of capillary rise follows the Lucas-Washburn equation. The results show that capillary rise rate coefficient is being reduced with increasing yarn twist, due to the reduction of continuity and size of capillaries. Increasing heat treatment stretch from 0 % (draw ratio=1) to 50 % (draw ratio=1.5) increases the capillary rise rate coefficient, due to the more homogeneity of capillary spaces in the yarn structure and increasing heat treatment stretch from 50 to 100 % (draw ratio=2) reduces capillary rise rate coefficient, because of the low capillary length. The present study indicates that an appropriate choice in production parameters of nanofiber yarn is all important in obtaining the desired properties of capillary rise.     

Moisture and thermal permeability of the hollow textured PET imbedded woven fabrics for high emotional garments

This study examined the effects of the total porosity, pore size, and cover factor on the moisture and thermal permeability of woven fabrics made from DTY (draw textured yarns) and ATY (air jet textured yarns) composite yarns with hollow PET (polyethylene terephthalate) yarns. The wicking of the hollow composite yarn fabrics was found to be superior to that of the high twisted yarn fabrics, which may be due to the high porosity in the hollow composites yarns, but this was not related to the cover factor. The drying characteristics of the hollow composite yarn fabric with high porosity were inferior compared to the high twisted yarn fabrics due to the large amounts of liquid water in the large pores, which resulted in a longer drying time of the fabric. The thermal conductivity of the hollow composite yarn fabrics decreased with increasing measured pore diameter due to the bulky yarn structure. The effects of the hollowness of the yarn on the thermal conductivity were more dominant than those of the yarn structural parameters. The air permeability increased with increasing measured pore diameter but the effects of the cover factor on the air permeability were not observed in the hollow composite yarn fabrics. The effects of porosity on the moisture and thermal permeability of the woven fabrics made from the hollow composite filaments were found to be critical, i.e., wicking and air permeability increase with increasing porosity. In addition, the drying rate increased with increasing porosity and the thermal conductivity decreased with increasing pore diameter, but were independent of the cover factor.     

Mechanical characterization of flocked fabric for automobile seat cover

In this study, the tensile and tearing properties of substrate, substrate with adhesive and flocked fabric were studied with developed regression model which explains the relationships between fabric forms and tensile and tearing strength of the flocked fabrics. Warp and weft tensile strengths of wet flocked fabric are generally higher than the warp and weft tensile strengths of dry flocked fabric due to the high wet properties of cotton yarn. Weft tensile elongation of the flocked fabric is generally higher than warp tensile elongation due to the higher crimp ratio of the flocked fabric in the weft direction. Warp and weft tearing strengths of wet form substrate with adhesive and flocked fabric are higher than those of dry forms of substrate with adhesive and flocked fabric. One of the reasons could be the decrease of inter-yarn frictional forces due to the lubrication effect of the wet form of acrylic adhesive in substrate with adhesive fabric. Generally, tearing strength of flocked fabric is low compared with substrate. It was concluded that the regression model used in this study could be viable and reliable tools and flocked fabric could be considered as an alternative seat cover material to use in automotive industry.     

Physical and comfort properties of the hoisery knit product containing intermingled nylon elastomeric yarn

There are several studies related with knitted fabric containing elastomeric yarn. These studies have been carried out only on fabrics containing naked elastomeric yarn, i.e., without intermingling. And most of them have focused on dimensional and extension-recovery properties of the fabric. Of course, intermingling yarn parameters such as number of knots and draw-ratio will affect the properties and performance of the fabrics. This paper presents a study about the effect of draw-ratio and number of knots, which are important parameters in intermingled nylon-elastomeric yarns, on the physical and comfort properties of hosiery knit products. To see the relationship and significance, bivariate correlation analysis and analysis of variance have been carried out. It has been seen that increase of draw ratio and number of knots lead to an increase in dimensional change, stitch density, fabric weight, and lead to a decrease in fabric spirality, abrasion, fabric wicking (wickability in course direction is less than that of wale direction). Fabric thickness increases with an increase in draw ratio and a decrease in number of knots. The number of knots and the draw-ratio do not affect the fabric drying rate. However, an increase in the draw ratio and the number of knots result in an increase in initial water content before beginning the drying process. But, an increase in initial water content is not so high as to affect the drying rate.     

A modified grey verhulst model method to predict ultraviolet protection performance of aging B.mori silk fabric

In this paper, an improved grey model by using Fourier series of error residuals to predict the tendency of ultraviolet protection performance of aging B.mori silk fabric is proposed. The ultraviolet protection factor of B.mori silk fabric under natural weathering was used as the test data set. In addition, the relative percentage error (RPE), the average relative percentage error (ARPE) and the root mean square error (RMSE) were used to compare the performance of the forecast models. The results showed that the improved EFGVM(1,1) model is more accurate and performs better than the traditional GM(1,1) model and grey Verhulst model.     

Evolution of moisture management behavior of high-wicking 3D warp knitted spacer fabrics

Moisture management behavior is a vital factor in evaluating thermal and physiological comfort of functional textiles. This research work studies functional 3 dimensional (3D) warp knitted spacer fabrics containing high-wicking materials characterized by their profiled cross section. These spacer fabrics can be used for protective vest to absorb a user’s sweat, to reduce the humidity and improve user’s thermal comfort. For this reason, different 3D warp knitted spacer fabrics were produced with functional fiber yarns in the back layer of the fabric (close to the body) and polyester in the front and middle layers (outer surface). Comfort properties such as air and water vapor permeability and wicking and other moisture management properties (MMP) of different fabric samples were measured. It is demonstrated that by using profiled fibers such as Coolmax fiber, moisture management properties of spacer fabrics can be improved, enabling them to be use as a snug-fitting shirt worn under protective vests with improved comfort.