Effect of nanoclay and magnesium hydroxide on some properties of HDPE/wheat straw composites

Since natural fiber/polymer composites are increasingly used, the development of safe and environmental friendly flame retarding bio-based composites is of great importance. But this issue must maintain the mechanical performance of these composites. To study these objectives, four levels of magnesium hydroxide Mg(OH)₂ of (0, 10, 20, 30 phc) and two levels of nanoclay (0, 3 phc) were considered and incorporated into HDPE/wheat straw composites. Maleic anhydride grafted polyethylene (PE-g-MA) was also used as a compatibilizer at constant content. The samples were prepared by melt compounding and injection molding processes, respectively. The some properties of samples including burning rate and mechanical properties (tensile and impact strengths) were tested based on the ASTM standard. The results showed that the burning rate of samples decreased with increasing the nanoclay and Mg(OH)₂ content. The tensile and impact strengths showed a marginal reduction by adding Mg(OH)₂ from 10 phc to 30 phc and the tensile modulus and impact strength revealed an increase by increasing the amount of nanoclay up to 3 phc. Generally, these results confirmed that the fire retarding and mechanical properties of HDPE/wheat straw composites could be significantly improved with an appropriate combination of the nanoclay and Mg(OH)₂ in the composites.     

The evaluation of the thermal and mechanical properties of aramid/semi-carbon fibers hybrid composites

In this research work, aramid and semi-carbon fibers (SCFs) were hybridized in the form of interlayer or layer by layer into epoxy matrix by hand lay-up method. Afterward, the effect of hybridization on the thermal and mechanical properties of epoxy composites was characterized by thermal analysis; horizontal burning; tensile and bending tests. Based on the results of the mechanical tests, increasing SCFs to aramid fibers ratio decreased tensile strength, elastic and flexural modulus. But with increasing this ratio to 53 % failure strain reduced, whereas in the ratios of more than 53 %, the failure strain enhanced. The results of thermal analysis curves indicated that there are three stage mass loss at the temperature ranges of 100-220, 270-470 and 500-620 °C. It was also found that with increasing the SCFs to aramid fibers ratio decreased the third-stage of the mass loss. The results of horizontal burning showed that increasing the SCFs to aramid fibers ratio decreased the rate of burning.     

Mechanical properties of rice straw fiber-reinforced polymer composites

Rice straw fibers have been used as reinforcing fillers in different polymers, tow composites were prepared by using polyvinyl alcohol and polystyrene polymers with different ratio of polymers. The pressed samples were subjected to various electron beam irradiation dose. The results indicated that, flexural strength, impact strength and modulus of elasticity increase with increasing the polymer ratio in the mix composition. It was found that the water absorption and thickness swelling percentages of rice straw fiber polystyrene composites decrease with increasing the polystyrene content in the same composition, while its values for rice straw polyvinyl alcohol composites improve. These are attributed to hydrophobic and hydrophilic characteristics of the tow composites. The improvement of physico-mechanical properties of both composites with the increase of electron beam irradiation dose are probably attributed to randomly initiated chain reactions, which started by the reactive centers created by electron beam. These observations were confirmed by IR spectrometer and SEM studies.     

Effect of lipases on the surface properties of wheat straw

Surface characteristics of untreated and lipase-treated wheat straw (WS) have been investigated using Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and SEM–Energy dispersive X-ray spectroscopy (SEM–EDX). Static contact angle of WS surface was determined by the pendant drop method. The WS thermal stability was also investigated using the thermogravimetric analysis (TGA). It was shown that the lipases from Candida cylindracea insignificantly changed the chemical group, microscopic morphology, and wettability of the WS inner surface. However, FTIR showed the lipases could effectively remove the hydrophobic lipophilic extractives and silica from the outer surface of untreated WS, and increased the hydroxyl group content in the outer surface. SEM images also exhibited the lipases stripped off the dense hydrophobic layer on the WS outer surface with the help of shear force. SEM–EDX analysis showed that the lipase treatment reduced Si content on the WS outer surface from 12.44 to 1.33%. The water contact angle of the WS outer surface decreased from 92.7° to 65.2° after lipase treatment, which indicated that the wettability of the lipase-treated WS outer surface was equivalent to that of the inner surface with a water contact angle of about 63°. Lipase-treated and untreated WS had a similar thermal stability. Therefore, the lipase treatment was one of the potential methods to improve the wettability of natural fibers in composite material processing. Comparative testing of particleboards produced from the whole WS untreated and treated by the lipases is under way to evaluate the overall effects of the lipase treatment on the improvement in their mechanic performances.     

Enhanced mechanical and thermal properties of carbon fiber composites with polyamide and thermoplastic polyurethane blends

In this article, we demonstrated the preparation of carbon-fiber-reinforced composites using a polyamide 6 (PA6)/thermoplastic polyurethane (TPU) blend, in which the addition of TPU resulted in superior mechanical performances and increased thermal stability. According to various characterization techniques, these results are attributed to an enhanced adhesion and a homogeneous dispersion of long-carbon-fibers (LCFs) with TPU sizing in blended polymer matrix. Above all, dynamic-mechanical thermal analysis (DMTA) measurements clearly show that the dynamic storage modulus (E') of the blend composites is increased by threefold with temperature ranges below and above the glass transition temperature. The presence of LCFs in TPU systems induces effective fiber orientation, exhibiting simultaneous improvements in the tensile strength, flexural strength, and thermal stability.     

Influence of fibre contents on mechanical and thermal properties of roselle fibre reinforced polyurethane composites

The aim of this paper is to study the effect of fibre content on mechanical and morphological properties and thermal stability of roselle fibres (RFs) reinforced polyurethane (TPU) composites. The RF/TPU composites were prepared at difference fibre contents; 10, 20, 30, 40 and 50 wt% by melt mixed mixer and hot press at 170 °C. Mechanical (tensile, flexural and impact strength) and Thermogravimetric analysis (TGA) properties of RF/TPU composites were measured according to ASTM standard. Obtained results indicated that effect of fibre contents display improved tensile and flexural and impact strength properties. RF/TPU composites show the best mechanical and thermal properties at 40 wt% roselle fibre content. Scanning electron microscopy (SEM) micrograph of fractured tensile sample of the roselle composite revealed good fibre/matrix bonding. TGA showed that RF/TPU with difference fibre contents had improved thermal stability.     

Influence of wood species and particle size on mechanical and thermal properties of wood polypropylene composites

This study aims to investigate the effects of two types of wood flour; oil palm mesocarp flour (OMF) and rubberwood flour (RWF), and their particle sizes on mechanical, physical, and thermal properties of wood flour reinforced recycled polypropylene (rPP) composites. The composite materials were manufactured into panels by using a twin-screw extruder. The rPP composites based on RWF significantly showed higher flexural, tensile, and compressive properties (both strength and modulus) as well as hardness and thermal stability than those composites based on OMF for the same particle sizes. However, distribution of RWF in the rPP matrix was less homogeneous than that of the rPP/OMF composites. Furthermore, a decrease of the particle sizes of filler for the rPP/OMF or RWF composites increased the flexural, tensile, compressive, and hardness properties. Likewise, the thermal stability of both OMF and RWF composites were insignificantly affected by the particle sizes.     

Moisture absorption effect on thermal, dynamic mechanical and mechanical properties of injection-molded short glass-fiber/polyamide 6,6 composites

Polymer composites of polyamide 6,6 reinforced with short glass fiber were prepared by injection molding, conditioned under dry, 50 % relative humidity and wet. Investigations by DSC, DMA and tensile tests were conducted. FLD study showed that more fiber degradation occurred during processing of the composites with higher fiber loading. DSC analysis revealed that the incorporation of glass fiber and moisture into the PA 6,6 matrix resulted in a remarkable decrease in the degree of crystallinity. DMA results revealed the glass transition temperatures were sensitive to moisture absorption and their values moved to a lower temperature upon exposure to moisture. Incorporation of glass fiber into the polyamide 6,6 gave rise to a significant improvement in tensile modulus and tensile strength, while tensile strain was reduced. Exposure to different environments from dry to wet conditions resulted in a decrease in the strength and modulus, while tensile strains decreased.     

Thermal and mechanical properties of flax-reinforced polycaprolactone composites

Thermomechanical and mechanical properties of polycaprolactone/flax composites were investigated. The composites were prepared by melt mixing with three different filler loadings. Except from heating (to eliminate the moisture) no other procedures were applied to the raw materials, neither compatibilizer agent was used. The tensile and impact properties were evaluated and dynamic mechanical analysis was performed. Additionally the materials have been characterized by means of DSC technique. The resulting material reveal enhanced mechanical properties due to reinforcement caused by fibers and by high interfacial adhesion.     

Morphological and thermal properties of maize fiber composites

Maize stalk has become one of the major sources of fibers from the agricultural residues. Use of these fibers as a reinforcement in the polymer is described in this paper. The present work is focused on establishing the properties such as physical, chemical, morphological structure and thermal properties of maize stalk fiber using different characterization techniques. Simple hand layup method was followed for processing the composite material. Chemical treatments of fibers were carried out to study the interaction of fibers with the matrix. The results revealed that maize fibers can also be used as a traditional fiber as reinforcement in a natural fiber reinforced composite materials.     

Experimental study on structure and mechanical properties of hemp/PBTG composites with fiber contents and thermal exposures

Most materials used in daily life are polymeric materials based on petrochemistry. The used polymeric materials can cause land pollution and air pollution after landfill or incineration. In contrast, natural fiber reinforced (NFR) composites are more suitable for the environment, however the reliability in terms of the durability and weatherability of NFR composites is still lacking. Thus, NFR composites require the reliability involved with durability and weatherability. In this work, poly(butylene terephthalate-co-glutarate) (PBTG), with a chemical structure similar to biodegradable PBAT, was used as the matrix in the composites, and hemp fibers were used as the reinforcement. Hemp/PBTG composites were fabricated by stacking hemp-fiberwebs and PBTG films with various fiber contents and thermal exposure times. Characteristics of the composites, such as the morphological structure, chemical structure, tensile properties, compressive properties, flexural properties, and impact strength, were analyzed to obtain the effects of fiber volume fraction and thermal exposure. As a result, hemp/PBTG composites were hardened in proportion to fiber volume fractions, and the hardening behavior of the composites increased tensile strength and flexural strength. However, the hardened structure of the composites decreased the impact strength and compressive strength of the composites. On the other hand, the mechanical properties of hemp/PBTG composites with thermal exposure times, were governed significantly by the brittleness behavior of the resin and the increased crystallinity of hemp fibers. Thus, the hemp fibers contributed to the improvements on structural stability, tensile strength and flexural strength of the hemp/PBTG composites, and increased the thermal durability of the composites with various thermal exposures.     

Synthesis,analysis and simulation of carbonized electrospun nanofibers infused carbon prepreg composites for improved mechanical and thermal properties

This paper reports the fabrication, characterization and simulation of electrospun polyacrylonitrile (PAN) nanofibers into pre-impregnated (prepreg) carbon fiber composites for different industrial applications. The electrospun PAN nanofibers were stabilized in air at 270 °C for one hour and then carbonized at 950 °C in an inert atmosphere (argon) for another hour before placing on the prepreg composites as top layers. The prepreg carbon fibers and carbonized PAN nanofibers were cured together following the prepreg composite curing cycles. Energy dispersive X-ray spectroscopy (EDX) was carried out to investigate the chemical compositions and elemental distribution of the carbonized PAN nanofibers. The EDX results revealed that the carbon weight % of approximately 66 (atomic % 72) was achieved in the PAN-derived carbon nanofibers along with nitrogen and lower amounts of nickel, oxygen and other impurities. Thermomechanical analysis (TMA) exhibited the glass transition regions in the prepreg nanocomposites and the significant dependence of coefficient of thermal expansion on the fiber directions. The highest value of coefficient of thermal expansion was observed in the temperature range of 118-139 °C (7.5×10^-8 1/°C) for 0 degree nanocomposite scheme. The highest value of coefficient of thermal expansion was observed in the temperature range of 50-80 °C (37.5×10^-6 1/°C) for 90 degree nanocomposite scheme. The test results were simulated using ANSYS software. The test results may be useful for the development of structural health monitoring of various composite materials for aircraft and wind turbine applications.     

Chitosan-filled polypropylene composites: The effect of filler loading and organosolv lignin on mechanical,morphological and thermal properties

In this work, the effect of organosolv lignin on properties of polypropylene (PP)/chitosan composites was investigated. Mechanical and thermal properties of the composites were analyzed by means of ASTM D 638-91, ASTM D 256, thermogravimetry analysis (TGA) and differential scanning calorimetry (DSC). Tensile strength and elongation at break of the PP composites decreased upon the presence of chitosan filler, but Young’s modulus improved. Impact strength was found to increase with the maximum value at 30 php of filler loading. At a similar loading, treated PP/chitosan composites were found to have higher tensile strength, elongation at break, Young’s modulus as well as impact strength than untreated composites. Furthermore, the presence of organosolv lignin imparted a plasticizing effect. Thermal properties of the treated PP/chitosan composites were better as compared with the untreated PP/chitosan composites; although the chemical treatment did not alter the thermal degradation mechanism. In addition, the obtained results were comparable to results from previous studies. This finding implied that the organosolv lignin could be a potential reagent to replace its synthetic counterpart.     

A study of the mechanical properties of natural fibre reinforced composites

This paper presents the results of a current research of the tensile properties: ultimate strength and stiffness modulus in composites using natural reinforcements. Hemp short fibres and pine sawdust were randomly distributed in polypropylene matrices to produce composite plates with 5 mm thickness by injection moulding technique. The specimens were cut from these plates with bone dog shape or plane bars, and tested in tensile and four points bending, respectively. Stiffness modulus and ultimate stresses were obtained for different weight fraction content of reinforcement and discussed taking in account the failure modes. Four series of pine sawdust reinforced specimens were immersed in water in periods up to 20 days. Periodically, the specimens were removed from the water recipient and immediately tested. The damage effect of water immersion time was discussed based in the tensile results and in the water absorption curves.     

Effect of inorganic fillers and ammonium polyphosphate on the flammability,thermal stability,and mechanical properties of abaca-fabric/vinyl ester composites

In order to comply with the safety environment requirements, this research is being carried out for reinforcing inorganic additives to improve fire retardancy of composite. In the present study, abaca fabric/vinyl ester (AF/VE) composites were prepared by vacuum assisted resin transfer (VARTM) molding process. For improving flame retardant property of the composites, three different types of halogen free inorganic fillers, i.e. nano-clay (NC), halloysite nanotubes (HNT) and ammonium polyphosphate (APP) were used. The flammability, thermal stability and mechanical properties of composites have been investigated by Horizontal burning test, Thermogravimetric analysis (TGA), tensile, and flexural test respectively. FESEM was used to observe the morphology of the fractured surface of the tensile specimens. Taguchi method was used to optimize the process and minimize the number of experiments for fillers addition. The results showed that the flame retardancy and thermal stability increased with increasing percentage of fillers, but mechanical properties slightly decreased simultaneously.     

Morphology and mechanical properties of sisal fibre/vinyl ester composites

Sisal fibres were subjected to a 2 % sodium hydroxide solution treatment for 2, 5 and 8 h at 35 °C. Change in chemical composition of the alkali treated fibres in comparison to that of the untreated fibres was evaluated. Fibres were characterized with respect to its FTIR, linear density, crystallinity, tenacity, modulus and % breaking strain. Tenacity of the fibres increased initially and then decreased as the time of alkali treatment was increased. Modulus of elasticity of the fibres increased with increase in alkali treatment time. Fibres lost breaking strain (%) gradually with increase in treatment time. Variation in mechanical properties of composites was studied with respect to the duration time of alkali treatment of fibres. The failure mode was particularly investigated before and after treatment for better understanding of the effect of alkali treatment.     

Structure and properties of methylcellulose microfiber reinforced wheat gluten based green composites

Environmentally friendly green composites were prepared by conventional blending wheat gluten (WG) as matrix, methylcellulose (MC) microfibers as filler and glycerol as plasticizer followed by compression molding of the mixture at 127 °C to crosslink the matrix. Morphology, dynamic mechanical analysis (DMA), tensile properties (Young’s modulus E, tensile strength σ_b and elongation at break ?_b), and moisture absorption (MA) and weight loss (WL) in water as well as thermogravimetric analysis (TGA) were evaluated in relation to MC content. It was found that addition of MC microfibers can significantly improve E and σ_b of the composite, which is accompanied by rises in glass transition temperatures of the WG matrix. Influences of MC content on the thermal decomposition and gluten solubility (GS) in water are also discussed.     

Preparation and thermal properties of polyphenylene sulfide/organic montmorillonite composites

Cetyl trimethyl ammonium bromide (CTAB) was used for the intercalation modification of nano-montmorillonite (MMT). The spectra of Fourier transform infrared spectrometer (FTIR) and X-ray diffraction (XRD) suggested that CTAB had intercalated into the layers of MMT. And the interlayer spacing of MMT increased from 1.198 to 3.616 nm. The thermogravimetric analysis (TGA) curves of organic montmorillonite (OMMT) showed three-step degradation. The scanning electron microscope (SEM) photographs showed that surface morphology of MMT remained unchanged. Then polyphenylene sulfide (PPS)/organic montmorillonite (OMMT) composites were prepared by melt blending. And composites were treated at 180 °C for 24 h. The results of SEM showed that OMMT had good dispersion behavior and adhesion with PPS. The results of differential scanning calorimetry (DSC) showed the addition of OMMT resulted in heterogeneous nucleation crystallization of PPS. The results of TGA showed there was a good improvement of the thermal stability of PPS. The FTIR and color measurement analysis showed the addition of OMMT could improve the thermal oxidation stability.