响应面优化亚临界萃取菜籽低温压榨饼中油脂的工艺及其品质评价

采用Box-Behnken响应面设计优化亚临界萃取菜籽低温压榨饼中油脂的工艺，并将所得油的品质与正已烷、超临界CO2萃取油进行比较。结果表明：液料比和萃取时间对油脂提取率的影响极显著(p<0.01)；液料比与萃取时间存在显著的交互作用（p<0.05）；经优化后，在35℃下，设定液料比为8.3 mL/g，萃取90 min，菜籽油的提取率最高达95.10%。通过亚临界萃取得到的菜籽油磷含量为113.20mg/kg，约为正已烷萃取菜籽油(磷含量232.48mg/kg)的一半，油脂酸价与过氧化值都较正已烷萃取菜籽油低；亚临界萃取的菜籽油除磷含量与超临界萃取菜籽油差异显著外，其它品质指标，如酸价、过氧化值、甾醇及生育酚含量均与超临界萃取油差异不明显。     

Aqueous extraction of residual oil from sunflower press cake using a twin-screw extruder: Feasibility study

The objective of this study was to evaluate the feasibility of an aqueous process to extract the residual oil from sunflower press cakes using a co-rotating twin-screw extruder. Two different configurations were tested: the expression from whole seeds followed by the aqueous extraction, in two successive apparatus or in the same one. For the aqueous extraction stage, the oil yield depended on the operating conditions including screw rotation speed, screw profile, and inlet flow rates of press cakes and water. Liquid/solid separation required the addition of a lignocellulosic residue (wheat straw), upstream from the filtration zone. However, even with maximum fiber inlet flow (around 20% of the inlet flow rate of the solid matters for the highest amount of wheat straw), drying of the cake meal did not improve. The lixiviation of the material was also incomplete. Oil yield was better when the expression and the aqueous extraction were conducted in the same extruder. For all the trials carried out using such a configuration, the corresponding cake meal contained less than 10% residual oil, and the total oil yield was 78% in the best operating conditions. Nevertheless, the contribution of the aqueous extraction stage was extremely limited, less than 5% in the best trial, partly due to a ratio of the water to the press cake too low. For the aqueous extraction stage, the oil was extracted in the form of an oil-in-water emulsion whose stability was minimized because of its low proteins content due to their thermo-mechanical denaturation during the expression stage.     

Optimizing mechanical oil extraction of Jatropha curcas L. seeds with respect to press capacity, oil recovery and energy efficiency

The objective of this study was to optimize the mechanical oil extraction of Jatropha curcas seeds by increasing the efficiency of oil recovery and decreasing oil residues in press cake. The experiments were carried out with mechanical screw press type - Komet D85-1G. Four setups were created by parameter combination of two different screws (16 and 21.5 mm choke ring size), with two different press cylinders (1 and 1.5 mm bore size), three different nozzles (8, 10 and 12 mm nozzle diameter) and three rotational speeds (low, medium and high). Oil recovery reduced when rotational speed increases for all setups; highest oil was 89.4% (m/m). The oil recovery was increasing when energy input increased and decreasing when seed material throughput increased. The relations between energy input and seed material throughput followed a strict pattern, which correlated with oil recovery. This correlation can be used for determining the optimal operation parameters.     

Extraction of pennycress (Thlaspi arvense L.) seed oil by full pressing

Pennycress is currently being developed as an oilseed crop for biofuel production. Pennycress seeds harvested from a field near Peoria, Illinois, provided our first opportunity to conduct an oil extraction study on a pilot scale. The goals of this study were to determine the effects of seed moisture and cooking on the pressing characteristics of pennycress seeds and to evaluate the quality of the oils extracted. Pennycress seeds (60 kg) with 9.5 and 16% moisture contents (MC) were cooked and dried (82–104 °C) using a steam-heated 3-deck laboratory seed cooker. The residence times were varied to produce cooked seeds with MCs ranging from 1.0 to 13.0%. The cooked seeds were pressed immediately using a heavy duty laboratory screw press. Pressing rate, press load, and residual oil in the press cakes were determined. The oils extracted were analyzed for solids content (foots), free fatty acid (FFA) content, color, and phosphorus (P), calcium (Ca), magnesium (Mg), and sulfur (S) contents. Pressing uncooked pennycress seeds with 9.5% MC produced press cake with 10.7% oil (db), extracting 75.1% of the oil in the seed. Cooking and drying the seeds between 3 and 4% MC provided the highest oil recovery at 86.3 and 88.0% for seeds with 9.5 and 16% starting seed MC, respectively. The pressing rates and press loads at these MCs were similar. Compared to the oil from uncooked seeds, the oils from cooked seeds had higher foots (1.55–1.73% vs. 0.52%), slightly higher FFA contents (0.40–0.46% vs. 0.30%), and slightly higher red values in AOCS RY color scale (4.1R–6.2R vs. 2.4R). Cooking increased the phosphatide content but the amount was still comparable to degummed oils. The sulfur levels in the expelled oil were higher than the amounts found in rapeseed oil and varied considerably depending on the seed moisture and the extent of cooking employed.     

Effect of extrusion pretreatment on extraction,quality and antioxidant capacity of oat (Avena Sativa L.) bran oil

Extrusion is an alternative pretreatment for oil extraction from cereal resource. The objective of this study was to assess the feasibility of extrusion pretreatment of oat bran for oil extraction. The effects of extrusion conditions including feed moisture content, screw speed and die temperature on the extraction, quality and antioxidant capacity of oat bran oil were investigated. The results showed that the extraction yield of oat bran oil varied from 3.93% to 8.43% under different extrusion conditions. A feed moisture content of 25% had an important effect on the extraction of oil from oat bran. Extrusion pretreatment could increase oil extraction efficiency by increasing expansion index and porosity of oat bran extrudates. Extrusion processing had no positive or adverse effect on the fatty acid compositions, and acid, peroxide and iodine values. Meanwhile, extrusion processing did not affect the phytochemical components and antioxidant capacity of oat bran oil. But refining process could result in decrease of phytochemical components and antioxidant capacity of oat bran oil. These results indicated that extrusion is a feasible and potential pretreatment procedure for oil extraction from oat bran.     

Oil extraction from coriander fruits by extrusion and comparison with solvent extraction processes

The aim of this work was to optimise a single-screw extruder dedicated to coriander production and to investigate the effects of screw configuration, nozzle diameter and nozzle/screw distance. On the other hand, the coriander fruit was extracted using soxhlet methods, the results were compared with mechanical screw press methods.Maximum yield was obtained with single screw extruder for a configuration allowing the strongest oil expression (nozzle/screw distance: 3 mm, nozzle diameter: 9 mm).Comparing with mechanical press, the maximum yield was obtained by the soxhlet extraction with 21.25%.The effect of the operating parameters on oil quality was not important. In all the experiments tested, the oil quality was very good. The acid value was below 1.8 mg of KOH/g of oil and iodine values were tolerable (44 mg of iodine/100 g of oil).Nine fatty acids were identified, with petroselinic acid accounting for 74-77% of the total fatty acids, followed by linoleic, oleic and palmitic acids, accounting for 12-13%, 4-6% and 3%, respectively, of the total fatty acids.β-Sitosterol was the major sterol in all oils with 28% of total sterols of all oils. The next major sterols in all oils were stigmasterol (24-27% of total sterols) and Δ⁷-stigmasterol (14-18% of total sterols).     

Use of Baru (Brazilian Almond) Waste from Physical Extraction of Oil to Produce Gluten Free Cakes

The extraction of oil from baru almonds produces a waste that carries part of their nutritional qualities and antioxidants. It can be used to produce partially deffated baru flour (PDBF). We aimed to evaluate the applicability of PDBF and the effect of the addition of xanthan gum (XG) to produce gluten free cakes. Cakes were prepared with 100 % wheat flour (WF cake) and with 100 % PDBF and four different levels of XG (0 %-PDBF cake, 0.1 %-X1, 0.2 %-X2 and 0.3 %-X3 cakes), and evaluated for composition, antioxidants, moisture, specific volume, texture and sensory acceptance. PDBF cakes showed lower carbohydrate values, but higher protein, lipids, calories and antioxidant contents. They were rich in fiber, as well as iron, zinc and copper. The replacement of WF by PDBF resulted in an increased hardness and adhesiveness and a decreased cohesiveness, elasticity and moisture. Chewiness of X2 cake was similar to that of WF cake. X2 and X3 cakes showed specific volume closer to that of WF cake. No difference was found among the treatments for texture and appearance acceptances. Flavor of X2 and X3 cakes were more accepted than WF cake. Acceptance of all cakes were in the liking region of hedonic scale. PBDF associated to XG is a feasible option to substitute WF in gluten free cake, improving its nutritional quality.

     

Increasing oxidative stability in corn oils through extraction of γ-oryzanol from heat treated rice bran

Corn oil was mixed with heated rice bran with different extraction periods and ratios of rice bran to corn oil to extract γ-oryzanol from rice bran. Selected corn oils based on the content of γ-oryzanol were heated at 180 °C for 100 min or 60 °C for 16 days, and oxidative stability was evaluated. Corn oils recovered from the mixture of rice bran showed higher oxidative stability at both 60 and 180 °C treatment compared to control corn oils. At 180 °C, corn oils of a 1:5 ratio of rice bran to corn oil (w/w) showed higher oxidative stability than did those of 1:3 and 1:7 (w/w), whereas at 60 °C, corn oils of 1:7 (w/w) showed higher oxidative stability than did others. γ-Oryzanol can be extracted through a corn-oil mixture at 80–90 mg/100 g oil, which is about 4.0% recovery of 2244 mg/100 g crude rice-bran oil. Oxidative stability of corn oils increased significantly, partly because of the extraction of γ-oryzanol under current experimental conditions.     

棕榈油的螺旋压榨提取及其性质研究

采用自制的螺旋压榨机,分别对油棕果穗和果实进行提油,并对所得棕榈油的理化性质进行了检测。结果表明:先将果穗经过杀酵、脱果得到果实,再把果实捣碎、加热后榨取,有利于提高出油率;棕榈油的酸价、熔点、碘值、皂化价等符合国标要求,铜、铁、水分及挥发物、不溶性杂质和不皂化物等的含量很少,满足国家标准;这说明自制的棕油提取设备及其配套操作条件是可行的,这对将来棕油小型提取设备和技术的研发具有一定的意义。     

Functional properties of protein from Lesquerella fendleri seed and press cake from oil processing

This investigation determined the functional properties of protein in Lesquerella fendleri seed and press cake from oil processing. L. fendleri seeds were heat-treated at 82 °C (180 °F) during 120 min residence time in the seed conditioner, and then screw-pressed to extract the oil. Unprocessed ground, defatted lesquerella seeds and press cakes were analyzed for proximate composition and protein functional properties. Protein from unprocessed lesquerella seed showed the greatest solubility (≥60%) at pH 2 and 10 and was least soluble (25%) at pH 5.5–7. Unprocessed lesquerella protein also had high surface hydrophobicity index (S_o), as well as, excellent foaming capacity and stability, emulsifying properties, and water-holding capacity (WHC) at pH 7. Protein solubility profile of the press cake showed up to 50% reduction in soluble proteins at nearly all pH levels, indicating heat denaturation during cooking and screw-pressing. Foaming capacity of the press cake protein decreased slightly, but foam stability was completely lost. Press cake protein also had markedly reduced values for S_o, emulsifying properties and WHC, further confirming lesquerella protein’s sensitivity to heat treatment.     

Effect of extrusion processing on the soluble and insoluble fiber,and phytic acid contents of cereal brans

The health benefits associated with dietary fiber have resulted in it now being used in virtually all food product categories, including many products which are manufactured using extrusion processing. The objective of the present study was to determine if extrusion processing affected phytic acid, and soluble and insoluble fiber contents. The effect of screw speeds of 50, 70, and 100% of maximum rotations per minute (% MRPM) on these components was investigated. A BI-EX Model DNDG-62/20D co-rotating intermeshing self-cleaning twin-screw extruder, manufactured by Bühlerag, CH-9240, Uzwil, Switzerland, was used to process wheat, oat and rice brans. It was found that extrusion did not affect the insoluble fiber content of wheat bran; however, a decrease in this component was observed in rice and oat brans. The effect on rice bran insoluble fiber was greatest at screw speeds of 50 and 70% MRPM. This occurred in oat bran at 50% MRPM. Soluble fiber content increased in all brans after extrusion, except ER₁₀₀. For oat and rice bran soluble fibers, the greatest increase occurred at 50 and 70% MRPM, while for wheat bran this occurred at 70 and 100% MRPM. Extrusion did not affect the phytate content of the cereal brans.     

Direct measurement of rice bran lipase activity for inactivation kinetics and storage stability prediction

Rice bran is a rich source of valuable nutrients and has potential for high-value applications. Endogenous lipases catalyze the hydrolysis of rice bran oil to free fatty acids, which initiates lipid oxidation. The evaluation of the success of rice bran stabilization processes in terms of the degree of lipid oxidation and shelf-life has so far relied on the measurement of free fatty acid content over a storage period of 3–6 months. In the present study, a photometric and a titrimetric pH-stat method for direct lipase activity measurement immediately after debranning were adapted to rice bran. The photometric method was further applied to determine rice bran lipase/esterase inactivation kinetics, which are useful to optimize stabilization treatments in order to prevent overprocessing and retain maximum level of nutrients. Rice bran was heat-treated in a specialized, hermetically sealable reactor at controlled holding times (5–40 min), temperatures (70–145 °C) and moisture contents (10–20%). Temperature dependency of the lipase/esterase inactivation rate could be described by the Arrhenius equation. Empirical findings on the importance of moisture content for effective rice bran stabilization could be quantified. Furthermore, the results demonstrate the great potential of the method to predict the shelf-life of stabilized rice bran without time-consuming storage tests.     

Stabilization of Tarom and Domesiah cultivars rice bran: Physicochemical,functional and nutritional properties

Extrusion is a multi-step thermal process which has been extensively utilized in food preparations. Effects of temperature, moisture content and speed screw on the stabilization of rice bran were optimized using response surface methodology. Furthermore, the effect of extrusion processing on the physicochemical, nutritional and functional properties of Tarom and Domesiah cultivars stabilized rice bran (SRB) were studied. The colour of rice bran was improved by extrusion processing, but the protein content was reduced, which can be related to the denaturation of protein. Extrusion had also a reduction significant effect on the phyitic acid and vitamin E in stabilized rice bran. However, the content of vitamins B₂, B₃, B₅ and folic acid were remained unchanged, but the dietary fibre was enhanced which has beneficial health effect. In comparison with raw rice bran, water holding capacity was enhanced, but the oil absorption capacity was reduced. Foaming capacity and foaming stability of SRB was more than that of untreated rice bran. Although, they were less than that of rice bran protein concentrate/isolate. As a result, extrusion process improves some functional and nutritional properties of rice bran which are valuable for industrial applications and have potential as food ingredient to improve consumer health.     

Optimization of microwave-assisted extraction of rice bran protein and its hydrolysates properties

Microwave-assisted extraction (MAE) was applied for extracting rice bran protein with a response surface methodology (RSM). The optimal condition was 1000 W of microwave power, 90 s of extraction time, and a solid to liquid ratio of 0.89 g rice bran/10 mL of distilled water. The protein yield of MAE was higher than that of alkaline extraction (ALK) by about 1.54-fold (P < 0.05), while the protein digestibility was similar. The protein hydrolysates (PHs) with at different degrees of hydrolysis (DH) (5.04, 10.37 and 15.04%) were produced by alcalase. The molecular weight (MW) of the rice bran protein concentrates (RBPC) and the PHs ranged between <11 kDa and 100 kDa. The excessive enzymatic hydrolysis resulted in a negative effect on water and oil absorption capacities. The PHs with DH15.04% acted as the strongest DPPH radical scavenger, ferric reducing agent, and also metal ion chelator (P < 0.05). However, a DH of 5.04% was sufficient for improving the functional properties of RBPC, especially foam ability and the emulsion activity index. This study suggests that the desirable properties of rice bran protein can be controlled with enzymatic modification.     

乙醇水剂法提取武夷水仙茶叶籽油及其品质分析

以武夷水仙茶叶籽为原料,采用乙醇水剂法提取武夷水仙茶叶籽油,通过单因素试验考察了提取温度、料液比、乙醇浓度和pH对提取率的影响,并采用正交试验设计优化了提取工艺条件。结果显示,武夷水仙茶叶籽油最佳提取条件为乙醇浓度30%（V/V）、料液比1∶7、pH 9、提取温度60 ℃,在该条件下武夷水仙茶叶籽油提取率为93.61%。在提取的武夷水仙茶叶籽油中共检测到18种脂肪酸,以油酸（51.77%）、亚油酸（23.14%）为主,∑SFA∶∑MUFA∶∑PUFA=1∶2.64∶1.27,各项理化指标均符合国家标准。结果表明武夷水仙茶叶籽油是一种营养价值较高的植物食用油,研究结论可为武夷山茶产区茶叶籽油提取、品质评价提供理论依据。     

响应面法优化6^#溶剂油提取亚麻籽油工艺研究

利用响应面法对6#溶剂油提取亚麻籽油的工艺进行优化,分别对料液比、反应温度、反应时间、浸泡时间进行分析．建立二次多项式回归方程预测模型。结果表明：最佳工艺条件为料液比1：16g／mL、反应温度90℃、反应时间6h、浸泡时间38h。与超临界CO2萃取法相比,本方法生产成本大大降低,同时出油率提高0．5％     

Rice Bran Oil: Emerging Trends in Extraction,Health Benefit,and Its Industrial Application

Rice bran oil(RBO) is unique among edible vegetable oils because of its unique fatty acid composition, phenolic compound(γ-oryzanol, ferulic acid) and vitamin E(tocopherol and tocotrienol). It has become a great choice of cooking oil because of its very high burning point, neutral taste and delicate flavour. Non-conventional methods of RBO extraction are more efficient and environmentally friendly than conventional extraction methods. Advances in RBO extraction using innovative extraction strategies like super/sub-critical CO_2, microwave-assisted, subcritical H_2 O, enzyme-assisted aqueous and ultrasoundassisted aqueous extraction methods have proven to significantly improve the yields along with improved nutritional profile of RBO. The compositions and strategies for stabilization of RBO are well discussed. The constituents are present in the RBO contribute to antioxidative, anti-inflammatory, antimicrobial, antidiabetic and anti-cancerous properties to RBO. This has helped RBO to become an important substrate for the application in food(cooking oil, milk product and meat product) and non-food industries(polymer, lubricant, biofuel, structural lipid and cosmetic). This review provided comprehensive information on RBO extraction methods, oil stabilization, existing applications and health benefits.     

温莪术油提取方法优化研究

[目的]为克服现有提取技术存在的提取率低、提取时间长等不足,优化得到温莪术中莪术油的高效提取方法。[方法]以莪术油的提取率为指标,考察有机溶剂、超声时间、料液比、提取时间等因素对其提取率的影响。[结果]采用超声波前处理-微波法,莪术油的提取率可达4.71%,均高于超临界CO2萃取和水蒸汽蒸馏法的4.47%和2.53%。[结论]该试验建立的超声法前处理-微波法提取莪术油方法,可为莪术油的工业化生产及后续质量控制等相关研究提供技术支持。     

澳洲坚果油超声波辅助提取工艺优化及其理化性质

为提高澳洲坚果油提取得率并获得高品质油脂,采用超声波辅助法提取澳洲坚果油,并分析提取油脂的理化性质。首先通过单因素实验考察了提取溶剂、超声功率、超声时间以及液料比对提取率的影响,然后通过响应面法优化了提取工艺参数。结果表明,正己烷对澳洲坚果油提取率较高;适当增加超声波功率、超声时间以及溶剂量,澳洲坚果油得率均随之增加;通过响应面优化,超声波辅助提取澳洲坚果油的最佳提取条件为：液料比为9.6∶1（mL/g）,超声功率为520 W,超声时间为32 min,澳洲坚果油得率达69.1%,2次提取总得率达96.3%。研究结果表明超声波辅助提取是一种有效的油脂提取方法,从脂肪酸成分比例及理化性质来看,澳洲坚果油营养价值较高。     

Relationship Between Degree of Starch Gelatinization and Quality Attributes of Parboiled Rice During Steaming

Paddy rice samples were parboiled by soaking at 65 °C for 180 min and steaming at 96 °C for 2–10 min, and then dried to achieve the final moisture content of 11% ± 1%. The degree of starch gelatinization(DSG) and several quality attributes(head rice yield(HRY), color value and hardness) of parboiled rice were measured. Results showed that DSG(46.8%–77.9%), color value(18.08–19.04) and hardness(118.6–219.2 N) all increased following steaming. In contrast, the HRY increased(64.8%–67.1%) for steaming times between 2–4 min but decreased(67.1%–65.0%) for steaming times between 4–10 min. Linear relations between DSG and color value(R~2 = 0.87), and DSG and hardness(R~2 = 0.88) were observed. The suitable DSG of parboiled rice leading to the highest HRY was found to be 62.5%, obtained following 4 min of steaming.