The effect of carbon black nanoparticles on some properties of air plasma printed cotton/polyamide 6 fabrics

In this study, cotton/nylon blended fabrics were treated with atmospheric air plasma at various times (30–60 s) and were subsequently printed with pastes containing carbon black nanoparticles. Properties of plasma treated fabrics such as visible-near infrared (Vis-NIR) reflectance, water contact angle, air permeability, and color fastness were measured. It was shown that increasing plasma treatment time decreases reflection level of treated fabrics in Vis-NIR region. Plasma treatment also enhanced the hydrophobicity of cotton/nylon fabrics observed by an increase in water contact angle. Plasma treated samples for 60 s demonstrated lower air permeability than those treated for 30 s. Furthermore, printed samples possessed acceptable levels of fastness against washing, light and crocking.     

The eco-friendly surface modification of textiles for deep digital textile printing by in-line atmospheric non-thermal plasma treatment

This study evaluated the potential application of an atmospheric plasma (AP) treatment as a pre-treatment for digital textile printing (DTP) of polyester (PET) fabrics and cotton, in order to determine its viability as an alternative to the usual chemical treatment. The surface properties of the AP-treated fabrics were examined through scanning electron microscopy (SEM) and contact angle, and the physical properties, such as electrostatic voltage and water absorbance, were tested. The properties of cotton and PET with the AP treatment were found to be dependent on number of repetitions and electric voltage. Although no remarkable surface differences were observed by SEM in the fabrics before and after treatment, the static contact angle of the PET after AP treatment was decreased from 85 ° to 24 ° at wave. In addition, the charge decay time decreased as the voltage and number of treatments increased. The absorption height of PET changed after exposure to 7 mm with increasing measurement time. The K/S with and without the AP pre-treated and DTP finished cotton was better than that with the usual chemical modification. In PET, the 0.5 kW and 1 time AP-treated specimen showed the highest K/S values.     

Influence of temperature on corona discharge treatment of cotton fibers

In this study, corona discharge treatment was applied to modify the surface of cotton fibers at various temperatures. The fiber surface was roughened during this treatment and the surface oxygen content increased at a considerably low temperature, and then declined when temperature increased. Weight loss rate showed the treatment was fiercer as treated temperature increased. The breaking strength and surface adhesion property of the fabric treated with starch sizing increased to a certain extent and then decreased. These results suggest that the treated temperature plays a great role in the surface properties of cotton fiber when treated via corona discharge.     

Leveraging the Antibacterial Properties of Knitted Fabrics by Admixture of Polyester-Silver Nanocomposite Fibres

Leveraging the antibacterial properties of polyester-cotton knitted fabrics has been attempted in this research by admixture of small proportion of polyester-silver nanocomposite fibres. Polyester-cotton (50:50) yarns were spun by mixing 10, 20 and 30 % (wt.%) polyester-silver nanocomposite fibres with normal polyester fibres so that overall proportion of polyester fibre becomes 50 %. The proportion of cotton fibre was constant (50 %) in all the yarns. Three parameters, namely blend proportion (wt.%) of nanocomposite fibres, yarn count and knitting machine gauge were varied, each at three levels, for producing 27 knitted fabrics. Polyester-cotton knitted fabrics prepared from polyester-silver nanocomposite fibres showed equally good antibacterial activity (65-99 %) against both S. aureus and E. coli bacteria. Antibacterial properties were enhanced with the increase in the proportion of polyester-silver nanocomposite fibres, yarn coarseness and increased compactness of knitted fabrics. Yarn count and blend proportion of nanocomposite fibre were found to have very dominant influence in determining the antibacterial properties of knitted fabrics.     

New insight into compressive shrinkage finishing in a garment company: The effects on physical,mechanical and colorimetric properties of cotton woven fabrics

Compressive shrinkage or compressive shrinkage finishing is one of the most important finishing procedures in the textile industry to improve the dimensional stability of cotton fabrics. Study of the physical and mechanical properties of compressive shrinkage finished fabrics could be useful for optimizing the treatment conditions. This research was carried out in a production line of a recognized garment company on cotton woven fabrics with two different woven patterns (twill and plain). The samples were first dyed with reactive and sulfur dyes in a jigger dyeing machine and finished with a silicone softener. The dried fabrics were then processed in a compressive shrinkage machine. Several physical and mechanical properties of the samples were evaluated including area shrinkage, crimp percentage, thickness, abrasion resistance, drapeability, mechanical and colorimetric properties. The results showed that the thickness of all treated samples increased due to compressive shrinkage. The fabrics were analyzed with a Martindale Abrasion Tester to determine the abrasion resistance. Interestingly, we noted an increase in the abrasion resistance. After the compressive shrinkage process, the strength of the plain woven fabrics decreased in the warp direction, but increased for twill woven cotton fabrics. On the contrary, the strength of all samples increased in the weft direction. Colorimetric evaluation of the samples showed that the effect of compressive shrinkage on the color of all samples was negligible.     

Cutinase treatment of cotton fabrics

Our study proposes an enzymatic scouring method for cotton fabrics using the enzyme cutinase. We established cutinase treatment conditions for cotton fabrics from their relative activity at different pH levels, temperatures, enzyme concentrations, and treatment times. Weight loss, moisture regain, K/S value, tensile strength, and SEM micrographs of cotton fabrics were analyzed. We determined the optimum cutinase treatment conditions to be as follows: pH of 9.0, temperature of 50°C, cutinase concentration of 100 %, and a treatment duration time of 60 min. We discovered that this cutinase treatment hydrolyzed the cuticle of cotton fabrics. The cutinase treatment did not decrease the moisture regain and the K/S value. The optimum concentrations of Triton X-100 and calcium chloride, which were used as auxiliaries for cutinase treatment, were found to be 0.5 % (v/v) and 70 mM, respectively. Some cracks were observed on the surface of the cotton fibers; however, the tensile strength did not decrease.     

Electrical Resistivity of Plasma Treated Viscose and Cotton Fabrics with Incorporated Metal Ions

Cellulose fabrics (viscose and cotton) were treated with atmospheric pressure dielectric barrier discharge (DBD) in air. After DBD treatment, samples were characterized and volume electrical resistance was measured under different relative humidity conditions (φ=40-55 %). Results have shown that DBD treatment increases wettability and polar surface functional groups content, which consequently causes a decrease of volume electrical resistivity of cellulose fabrics in measured relative humidity range (φ=40-55 %). Metal ions (silver, copper, and zinc) were incorporated in untreated and plasma treated samples through sorption from aqueous solutions and incorporation of metal ions into plasma treated cellulose samples decreased electrical resistivity even further. Resistivity of cotton and viscose fabrics with incorporated metal ions followed the order Zn²⁺ > Cu²⁺ > Ag⁺. The most pronounced decrease, for entire order of a magnitude, was obtained by modification of cotton fabric with DBD and silver ions, where value of resistivity dropped from GΩ to a several dozens of MΩ.     

The effect of biodegradable organic acids on the improvement of cotton ink-jet printing and antibacterial activity

In this study, various biodegradable organic acids with varying numbers of carboxylic acid groups were incorporated into the ink formulation both in the presence and absence of sodium hypophosphite (SHP) to investigate the colour yield and antibacterial properties. Ink-jet prints on cotton fabric, which were either pretreated (industry standard practice) or non-pretreated, were analyzed to determine if there is a significant difference in their properties. Antibacterial activities and dye fixation of printed cotton fabrics were also tested. The results indicated that at optimum pH, the non-pre-treated samples printed with ink formulations containing more carboxylic acid groups in their structure (BTCA) in the absence of SHP, demonstrated higher levels of reactive dye fixation and antibacterial properties than pre-treated samples containing no biodegradable organic acid in the ink formulation. The printed cotton fabrics with ink formulation that contained BTCA without dye were characterized by ATR-FTIR and thermogravimetric analysis (TGA) and their morphology was investigated through the use of SEM to determine if cross-linking had taken place.     

Comparison between oxygen and nitrogen plasma treatment on adhesion properties and antibacterial activity of metal coated polypropylene fabrics

In this paper, an attempt was made to apply low temperature plasma treatment to improve the adhesion property of polypropylene fabrics. Oxygen and nitrogen plasmas were used for pre-functionalization of polypropylene fabrics. Then treated and untreated samples were coated with copper using direct current magnetron sputtering for 10 minutes. And the effect of oxygen and nitrogen pre-functionalization on adhesion properties between copper particles and polypropylene surface were studied. The textile properties of treated and untreated samples were evaluated by different standard testing methods in terms of both physical and chemical performances. The morphology changes of fabrics after plasma treatment were characterized by scanning electron microscopy. Fourier transform infrared spectroscopy analyses revealed chemical surface modifications occurring after the plasma treatments. Experimental results of the adhesion properties and surface properties are presented for the metal coated-polypropylene samples before and after low pressure plasma treatment, and results are compared. The adhesion properties of the activated samples are determined by abrasion and rubbing tests. The antibacterial counting test was used for determination of antibacterial efficiency of both treated and untreated samples, and durability of antibacterial properties was compared. The adhesion improvement has been related to the formation of different functional groups and changes in the topology of the surface.     

The combining process for bio-preparation of starch-sized cotton fabrics at high temperature

α-amylase and pectinase showed good compatibility. A desizing ratio of 95.4 %, a pectin removal rate of 80.4 % and a capillary effect height of 7.1 cm for cotton fabrics treated with α-amylase and pectinase were obtained by a one-bath for bio-desizing and bio-scouring process under the condition of 90 °C for 30 min. After the treatment of the nonionic surfactant Peregal O at 100 °C for 20 min, these important properties for the cotton fabrics were further improved to 98.7 %, 96.8 %, and 18.4 cm separately. The capillary effect height of desized cotton fabrics was improved from 0.2 cm to 6.4 cm by the removal of waxes because its hydrophobic nature of the cotton fabrics. The whole time for this new combining process with high temperature treatment was significantly shortened and it only took about 55 minutes.     

The effect of etching on low-stress mechanical properties of polypropylene fabrics under helium/oxygen atmospheric pressure plasma

Polypropylene nonwoven fabrics were exposed to He/O₂ atmospheric pressure glow discharge plasma. Surface chemical analysis and contact angle measurement revealed the surface oxidation by formation of new functional groups after plasma treatment. Weight loss (%) measurement and scanning electron microscopy analysis showed a significant plasma etching effect. It was investigated in low-stress mechanical properties of the fabrics using Kawabata Evaluation System (KES-FB). The surface morphology change by plasma treatment increased surface friction due to an enhancement of fiber-to-fiber friction, resulting in change of other low-stress mechanical properties of fabric.     

Water repellent treatment of cotton fabrics by electron beam irradiation

In this study, traditional dip-pad-cure (DPC) process and electron beam (EB) irradiation were used to graft cotton fabrics with fluorine containing chemical, 1H,1H,2H,2H-perfluorooctyl acrylate (PFA). The grafted cotton fabrics were characterized by FT-IR and SEM. The water repellent properties were measured by contact angle, hydrostatic pressure, and spry test. It was found that there was no significant difference between the grafted cotton fabrics with DPC and EB methods, and the treated fabrics showed good water-resistant properties. The grafted cotton fabrics also showed good washing stability. By measuring the bending rigidity and bending hysteresis, it was found that the cotton fabrics grafted with PFA became softer than untreated samples.     

Influence of oxygen plasma pre-treatment on the water repellency of cotton fibers coated with perfluoroalkyl-functionalized polysilsesquioxane

Oxygen plasma pre-treatment was applied to cotton fabric with the aim of improving the water repellency performance of an inorganic-organic hybrid sol-gel perfluoroalkyl-functionalized polysilsesquioxane coating. Cotton fabric was pre-treated with low-pressure oxygen plasma for different treatment times and operating powers. Afterward, 1H,1H,2H,2H-perfluorooctyltriethoxysilane (SiF) was applied to the cotton fabric samples using the pad-dry-cure method. The surfaces of the untreated and modified cotton fibers were characterised using Fourier transform infrared spectroscopy, Xray photoelectron spectroscopy, scanning electron microscopy, and atomic force microscopy. The water repellency of the SiF-coated fabric samples was evaluated using static and sliding contact angle measurements with water. The results show that the plasma treatment with the shortest treatment time (10 s) and the lowest operating current (0.3 A) increased the atomic oxygen/carbon ratio of the cotton fiber surface from 0.6 to 0.8 and induced the formation of a nano-sized grainy surface. Increasing the plasma treatment time and/or operating current did not intensify the surface changes of the cotton fibers. Such saturation effects were explained by the large influence of reactive oxygen atoms during the plasma treatment. The measured static water contact angles on the surface of the untreated and plasma pre-treated and SiF-coated cotton fabrics showed that the oxygen plasma pre-treatment enabled the increase of the water contact angle from 135° to ≈150°, regardless of the applied plasma treatment time and discharge power. This improvement in the hydrophobicity of the SiF coating was followed by a decrease in the sliding angle of water droplets by more than 10° compared to the plasma untreated and SiF-coated sample characterized by a water sliding angle of 45°. Additionally, measurements of the water sliding angle revealed that the increase of the static contact angle from 149° to 150° corresponded to a drop of the water sliding angle from 33 to 24°, which suggests that the plasma pre-treatment of 20 s at an operating current of 0.3 A produced the best water-repellent performance of the SiF-coated cotton fabric.     

Effect of Urea/NaOH aqueous system on morphology and properties of cotton fabric

This paper was focused on comparing the effect of urea/NaOH aqueous system with that of single urea or NaOH treating system on cotton fabric morphology and properties. Optical microscopy (OM), scanning electron micrograph (SEM), Fourier transform infrared spectroscopy (FT-IR), and wide X-ray diffraction (WAXD) were used to study cotton fabric morphology and properties before and after treatment by urea/NaOH, single urea, and single NaOH treating systems. Results showed that the cotton fabric treated by urea/NaOH aqueous system had better dyeability than the samples untreated and treated by single urea or single NaOH treating systems. Obvious differences were observed in appearance and morphology of cotton fabrics before and after treatment by urea/NaOH aqueous system. The composition and the structure of urea/NaOH treated cotton fiber had no distinct changes, only except the reduced hydrogen bonding between cellulosic macromolecules. Tensile strength and elongation at break of cotton fabric showed a slight decrease after treatment by urea/NaOH system. In addition, shrinkage of area and weight reduction of urea/NaOH treated samples were higher than those of the samples untreated and treated by single urea or single NaOH treating system.     

Study on the Reduction Properties of Thiourea Dioxide and Its Application in Discharge Printing of Polyester Fabrics

The thiourea dioxide (TDO) was tentatively applied as a reductive discharging agent onto the discharge printing of polyester fabrics. The effect of aqueous solution temperature on the reducing capacity of TDO was thoroughly investigated by measuring oxidation-reduction potentials and hydrolysis kinetic curves. The effects of TDO on disperse dyes in aqueous solution and disperse dyes printed on the surfaces of glass substrates or polyester fabrics were investigated by analyzing the color changes before and after TDO discharge treatment. It was confirmed that TDO reduction became stronger with increasing aqueous solution temperature. TDO could destroy the chromogenic groups of the selected azo-dyes in aqueous solution and on the surfaces of glass substrates. Different from cotton and silk fabrics, the discharge effect of TDO directly depended on the compact structure of the polyester fibers. When a discharge accelerant was added into white discharge pastes with TDO, the compact structure of polyester fibers was opened up to achieve a good discharge effect. This study provides a new method for TDO development and a new strategy for the discharge printing of polyester fabrics.     

Effect of using cold plasma on dyeing properties of polypropylene fabrics

The low temperature plasma (LTP) technique is used widely to modify polymer and textile materials. This paper describes the development of a plasma system for textile treatment. Polypropylene (PP) has a very low value of the surface free energy (approximately 20–25 mJ/m²). Due to low surface energy, Polypropylene has very weak hydrophilic properties. By controlling the plasma variables, such as the nature of gas, the discharge power, the pressure and the exposure time, a great variety of surface effects can be generated. In this paper, we report the effect of cold plasma of O₂ and N₂ gases at various time of exposure on the dyeing and physical properties of PP fabrics. The results show a significant increase in the color depth upon dyeing after treating PP fabrics with low temperature plasma of O₂ and N₂. For comparing the amount of fabrics dye exhaustion, we have used reflective spectrophotometer. The morphology of the modified surfaces has also been investigated using scanning electron microscopy (SEM). And also FTIR was used to examine the functional groups of the corresponding samples.     

Antistatic effect of atmospheric pressure glow discharge cold plasma treatment on textile substrates

Hydrophobic synthetic textile substrates, nylon and polyester fabrics, were continuously treated in an atmospheric-pressure-glow-discharge-cold-plasma reactor using He and air. The samples were evaluated for antistatic properties by measuring the static charge build-up and half charge decay time. The 60 sec air-plasma treated nylon fabric produced only 1.53 kV of charge and showed a significantly smaller half decay time of 0.63 sec compared to static voltage of 2.76 kV and a half decay time of 8.9 sec in the untreated nylon fabric. In comparison, the He plasma treated nylon fabrics showed relatively less improvement by producing static charge built-up of 2.12 kV and half charge decay time of 1.1 sec. Similar improvements were obtained for polyester (PET) fabrics as well. The treated samples showed good antistatic properties even after five laundry wash cycles. The surface characteristics of the samples were investigated using SEM, AFM, and ATR-FTIR. The results revealed that the improvement on antistatic properties are attributable to increase in the surface energy of the fabrics due to the formation of hydrophilic groups and increase in the surface area due to the formation of nano-sized horizontal and vertical channels on the fibre surface. The study suggests that plasma treatment may be used for imparting effective antistatic finish on otherwise hydrophobic substrates.     

Objective measurement of hand properties of plasma pre-treated cotton fabrics subjected to flame-retardant finishing catalyzed by zinc oxide

In the present paper, flame resistance property is imparted to cotton fabrics by N-methylol dimethylphos-phonopropionamide (Pyrovatex CP New, FR), melamine resin (Knittex CHN, CL), phosphoric acid catalyst (PA), and ZnO/nano-ZnO co-catalyst. The study shows that effectiveness of the FR-CL-PA reaction to form a crosslinked structure is enhanced by the co-catalytic reaction, resulting in enhancement of fabric’s compressional recovering ability. However, the low pH reaction weakened the fabrics, resulting in poor tensile strength and toughness, stiffer hand feel, brittle and tendered polymer layers, a less spongy fabric structure, and a roughened fabric surface with fuzzy fibrils. In addition, atmospheric pressure plasma jet (APPJ) was used to enhance materials properties by sputtering or etching effect. The roughening effect of plasma treatment enhances tensile properties of treated specimens. Nevertheless, the positive effect is negligible after post-treatment with flame-retardant agents. Moreover, the increased inter-yarn friction enhances the subjective stiffness of fabric and the rigid effect is even worse for plasma pre-treated cotton specimens subjected to flame-retardant treatment. However, plasma pre-treated specimens have a compressible structure after post-treatment with flame-retardant agents. Moreover, neutralization of flame-retardant-treated specimens helps minimize side effects of acidic finishing, irrespective of tensile and compression properties. The process also minimizes shear and bending rigid effect by removing unattached metal oxides from the fabrics.     

Simultaneous application of silver nanoparticles with different crease resistant finishes

Textiles, especially those made of natural fibers, are suitable medium for the growth of microorganisms which causes disease transmission, stink, colorful spots, and reduction in fabric strength. This research focuses on the antimicrobial finishing of cotton fabrics using colloidal solution of silver nanoparticles. Due to the difficulties of adding a new step to the finishing process of cotton textiles, efforts have been made to combine the antimicrobial treatment with the conventional finishing processes. For this purpose two chemical finishes of Fixapret ECO as a crosslinking agent and Cellofix ME as a resin former have been used in anti crease finishing of cotton fabric and their effects were evaluated. The properties of the samples have been investigated by measuring the resistant of samples against bacteria, crease recovery angle, abrasion, and washing fastness. The results showed that treated samples by pad-dry method have the best antibacterial effect with a direct relation between the increase in drying temperature and antibacterial properties. However, the washing and abrasion fastness were not at the acceptable level. Co-application of the colloidal solution of silver nanoparticles with the crease resistant materials improved both fastness properties while at the same time limited the direct contact between the nanoparticles and the bacteria so the antibacterial efficiency was reduced. Subsequently, it was concluded that the antibacterial finishing method should be selected according to the end uses. In addition, antibacterial treatment could be one of the multi-purpose finishes for cotton fabric.     

Effect of the atmospheric plasma treatment parameters on surface and mechanical properties of jute fabric

Plasma treatment is a kind of environmentally friendly surface modification technology, which has been widely used to modify various materials in many industries. Plasma treatment improves the fiber-matrix adhesion largely by roughening the surface of fibers to increase mechanical interlocking between the fiber and the matrix. For this aim, the effect of atmospheric air plasma treatment on jute fabrics has been discussed in this study. The plasma treatment has been employed at different powers and time intervals. The effects of plasma treatment on fiber properties were revealed by wickability, surface roughness, fiber tensile test and pull-out tests. The effect of plasma treatment on functional groups of jute fibers was observed by attenuated total reflectance fourier transform infrared spectroscopy (ATR-FTIR). Scanning electron microscopy (SEM) images showed the etching effect of plasma treatment on the surface. It can be concluded that plasma treatment is an effective method to improve the surface and mechanical properties of jute fabrics to be used for composite materials.