The effect of gelation and curing temperatures on mechanical properties of pultruded kenaf fibre reinforced vinyl ester composites

Process parameters such as gelation and curing temperatures are parameters that influence the pultruded kenaf reinforced vinyl ester composites profile quality and performance. The effect of gelation and curing temperatures on mechanical (tensile, flexural and compression properties) and morphological properties of pultruded kenaf reinforced vinyl ester composites were analyzed. Obtained results indicated that increase of gelation and curing temperatures during the pultrusion process of kenaf reinforced vinyl ester composites influenced the mechanical properties of the composites. When the gelation and curing temperatures were increased, tensile strength, tensile modulus, flexural strength, flexural modulus and compressive strength were affected and they were either increased or decreased. The factors that influenced these results include improper curing, excessive curing, water diffusion, and the problems associated with interfacial bonding between fibre and matrices. The optimum values of the tensile strength for gelation and curing temperatures of kenaf pultruded composites were at 100 °C and 140 °C, tensile modulus at 80 °C and 180 °C, flexural strength at 100 ° and 140 °, flexural modulus at 120 ° and 180 °, and compressive strength at 120 °C and 180 °C, respectively. The scanning electron micrographs of tensile fractured samples clearly show that with the increase in gelation temperature, it creates the lumens between matrix and kenaf fibre thus reducing tensile properties whereas increasing the curing temperature caused less fibre pull out and enhanced fibre/matrix interfacial bonding.     

Bio-composites: Development and mechanical characterization of banana/sisal fibre reinforced poly lactic acid (PLA) hybrid composites

The work focuses on the influencing effect of fiber surface treatment by BP towards mechanical properties of BSF reinforced PLA composites. BSF were treated by BP to improve the adhesion between fibres and matrix. BSF (30 wt %) reinforced PLA (70 wt %) hybrid composites were fabricated by means of twin screw extrusion followed by injection molding process. Tensile strength, flexural strength and modulus were tested by means of UTM. The morphological analysis of the untreated and treated BSF reinforced PLA composites in comparison with virgin PLA was carried out by SEM to examine the existence of interfacial adhesion between BSF and PLA. The resultant data reveals that treated BSF restricts the motion of the PLA matrix due to better wettability and bonding. Consequently, mechanical properties like tensile and flexural moduli of BSF reinforced PLA composites were enhanced in comparison to virgin PLA and untreated BSF reinforced PLA composites. The results are discussed in detail.     

Effect of inorganic fillers and ammonium polyphosphate on the flammability,thermal stability,and mechanical properties of abaca-fabric/vinyl ester composites

In order to comply with the safety environment requirements, this research is being carried out for reinforcing inorganic additives to improve fire retardancy of composite. In the present study, abaca fabric/vinyl ester (AF/VE) composites were prepared by vacuum assisted resin transfer (VARTM) molding process. For improving flame retardant property of the composites, three different types of halogen free inorganic fillers, i.e. nano-clay (NC), halloysite nanotubes (HNT) and ammonium polyphosphate (APP) were used. The flammability, thermal stability and mechanical properties of composites have been investigated by Horizontal burning test, Thermogravimetric analysis (TGA), tensile, and flexural test respectively. FESEM was used to observe the morphology of the fractured surface of the tensile specimens. Taguchi method was used to optimize the process and minimize the number of experiments for fillers addition. The results showed that the flame retardancy and thermal stability increased with increasing percentage of fillers, but mechanical properties slightly decreased simultaneously.     

Influence of fibre contents on mechanical and thermal properties of roselle fibre reinforced polyurethane composites

The aim of this paper is to study the effect of fibre content on mechanical and morphological properties and thermal stability of roselle fibres (RFs) reinforced polyurethane (TPU) composites. The RF/TPU composites were prepared at difference fibre contents; 10, 20, 30, 40 and 50 wt% by melt mixed mixer and hot press at 170 °C. Mechanical (tensile, flexural and impact strength) and Thermogravimetric analysis (TGA) properties of RF/TPU composites were measured according to ASTM standard. Obtained results indicated that effect of fibre contents display improved tensile and flexural and impact strength properties. RF/TPU composites show the best mechanical and thermal properties at 40 wt% roselle fibre content. Scanning electron microscopy (SEM) micrograph of fractured tensile sample of the roselle composite revealed good fibre/matrix bonding. TGA showed that RF/TPU with difference fibre contents had improved thermal stability.     

A study of the mechanical properties of natural fibre reinforced composites

This paper presents the results of a current research of the tensile properties: ultimate strength and stiffness modulus in composites using natural reinforcements. Hemp short fibres and pine sawdust were randomly distributed in polypropylene matrices to produce composite plates with 5 mm thickness by injection moulding technique. The specimens were cut from these plates with bone dog shape or plane bars, and tested in tensile and four points bending, respectively. Stiffness modulus and ultimate stresses were obtained for different weight fraction content of reinforcement and discussed taking in account the failure modes. Four series of pine sawdust reinforced specimens were immersed in water in periods up to 20 days. Periodically, the specimens were removed from the water recipient and immediately tested. The damage effect of water immersion time was discussed based in the tensile results and in the water absorption curves.     

Mechanical and thermal properties of josapine pineapple leaf fiber (PALF) and PALF-reinforced vinyl ester composites

Although the pineapple leaf fibers (PALF) are long known as domestic threading material in Malaysia, they are currently of little use despite being mechanically and environmentally sound. This study evaluated some selected properties of Josapine PALF and PALF-vinyl ester composites as well as the effects of simple abrasive combing and pretreatments on fiber and composite properties. Using PALF vascular bundles extracted from different parts of the leaves did not significantly affect PALF-vinyl ester composite mechanical properties. At low weight fraction and consolidating pressure, PALF fibers regardless of diameters and locations performed equally well in enhancing composite flexural properties under static loading. Finer bundles enhanced PALF-vinyl ester composite toughness indicated by tests at higher speeds. Abrasive combing produces cleaner and finer bundles suitable for reinforcing composites for applications not requiring high toughness.     

Mechanical properties,morphology and dynamic mechanical properties of LGF/TPU/SAN composites

A series of the long glass fiber reinforced thermoplastic polyurethane elastomers and poly (styrene-acrylonitrile) (LGF/TPU/SAN) composites with different contents of long glass fiber were prepared by using self-designed impregnation device. Dynamic mechanical properties of TPU/SAN matrix reinforced with 10, 20 and 30 % by weight long glass fibers have been investigated by using dynamic mechanical thermal analysis (DMA). The results indicated that the content of long glass fiber and scanning frequency had some influence on dynamic mechanical properties and glass transition of LGF/TPU/SAN composites. In addition, the Arrhenius relationship has been used to calculate the activation energy of a-transition of the LGF/TPU/SAN composites. SEM demonstrates the relatively good dispersion of the long glass fiber in the TPU/SAN matrix. In addition, Effects of the content of long glass fiber on mechanical properties of the LGF/TPU/SAN composites are investigated.     

Effect of pineapple leaf fibre and kenaf fibre treatment on mechanical performance of phenolic hybrid composites

In this work, hybrid composites were fabricated by hand layup method to hybridize treated Pineapple leaf fibre (PALF) and kenaf fibre (KF) in order to achieve superior mechanical properties on untreated hybrid composites. Silane treated PALF/KF phenolic hybrid composites were prepared on various fibre fraction to investigate mechanical properties and compared with untreated PALF/KF phenolic hybrid composites. The effects of silane treatment on hybrid composites were investigated by fourier transform infrared spectroscopy (FTIR) and found very effective peaks. Effects of treated hybrid composites were morphologically investigated by using scanning electron microscopy images and analysed the tensile results. Treated PALF/KF phenolic hybrid composites enhanced the flexural strength, modulus, impact strength and energy absorption while tensile strength and modulus decreased. The overall performances of 70 % PALF 30 % Kenaf hybrid composites were improved after silane treatment. Silane treatment of fibres improved the mechanical performance of hybrid composites and it can be utilized to produce components for building structure, materials and automobile applications.     

Thermal and mechanical properties of flax-reinforced polycaprolactone composites

Thermomechanical and mechanical properties of polycaprolactone/flax composites were investigated. The composites were prepared by melt mixing with three different filler loadings. Except from heating (to eliminate the moisture) no other procedures were applied to the raw materials, neither compatibilizer agent was used. The tensile and impact properties were evaluated and dynamic mechanical analysis was performed. Additionally the materials have been characterized by means of DSC technique. The resulting material reveal enhanced mechanical properties due to reinforcement caused by fibers and by high interfacial adhesion.     

The statistical investigation of mechanical properties of PP/natural fibers composites

A systematic and statistical approach to evaluate and predict the properties of random discontinuous natural fiber reinforced composites. Different composites based on polypropylene and reinforced with natural fibers have been made and their mechanical properties are measured together with the distribution of the fiber size and the fiber diameter. The values obtained have been related to the theoretical predictions, using a combination of the Griffith theory for the effective properties of the natural fibers and the Halpin-Tsai equation for the elastic modulus of the composites. The relationships between experimental results and theoretical predictions are statistically analyzed using a probability density function estimation approach based on neural networks. The results show a more accurate expected value with respect to the traditional statistical function estimation approach. In order to point out the particular features of natural fibers, the same proposed method is also applied to PP-glass fiber composites.     

Evaluation of mechanical properties of jute/glass/carbon fibers reinforced hybrid composites

A study on the tensile and flexural properties of jute-glass-carbon fibers reinforced epoxy hybrid composites in inter-ply configuration is presented in this paper. Test specimens were manufactured by hand lay-up process and their tensile and flexural properties were obtained. The effects of the hybridization, different fibers content and plies stacking sequence on the mechanical properties of the tested hybrid composites were investigated. Two-parameter Weibull distribution function was used to statistically analyze the experimental results. The failure probability graphs for the tested composites were drawn. These graphs are important tools for helping the designers to understand and choose the suitable material for the required design and development. Results showed that the hybridization process can potentially improve the tensile and flexural properties of jute reinforced composite. The flexural strength decreases when partial laminas from a carbon/epoxy laminate are replaced by glass/epoxy or jute/epoxy laminas. Also, it is realized that incorporating high strength fibers to the outer layers of the composite leads to higher flexural resistance, whilst the order of the layers doesn’t affect the tensile properties.     

Effects of cross-linking on mechanical and physical properties of agricultural residues/recycled thermoplastics composites

Maleated graft polyolefins as cross-linking agents (CAs) are widely used to improve properties of wood thermoplastic composites made by melt extrusion process. In this study, novel CAs, free isocyanate group (NCO)-terminated urethane pre-polymers (UPs) were synthesized and used in manufacturing wheat straw (WS)/recycled polyethylene (PE) composites. The composites using polymeric diphenylmethane diisocyanate (pMDI) as a CA were also made in comparison. The relationship between composite properties and the level of CA and its content as well as the composite density and hot pressing time were investigated based on wood based board processes. The results show that the internal bonding (IB) strength, the IB after soaked in boiling water for 2 h (2hWIB), the modulus of rupture (MOR), the modulus of elasticity (MOE) and the 24 h thickness of swell after absorption of water (24hTS) of the composites are significantly improved with increased CA contents and composite densities. The optimal hot pressing time is 1.1 min/mm at 180°C. The cross-linking function is attributed to the reaction between free NCOs of CA molecules with hydroxyls of WS and the moisture in the raw materials, as well as the interaction between weak polar chain segments in the CA molecules to the non-polar PE. It is highly feasible to manufacture high quality composite using WS and recycled PE as raw materials when cross-linked with just 2.5% of UPs.     

The evaluation of the thermal and mechanical properties of aramid/semi-carbon fibers hybrid composites

In this research work, aramid and semi-carbon fibers (SCFs) were hybridized in the form of interlayer or layer by layer into epoxy matrix by hand lay-up method. Afterward, the effect of hybridization on the thermal and mechanical properties of epoxy composites was characterized by thermal analysis; horizontal burning; tensile and bending tests. Based on the results of the mechanical tests, increasing SCFs to aramid fibers ratio decreased tensile strength, elastic and flexural modulus. But with increasing this ratio to 53 % failure strain reduced, whereas in the ratios of more than 53 %, the failure strain enhanced. The results of thermal analysis curves indicated that there are three stage mass loss at the temperature ranges of 100-220, 270-470 and 500-620 °C. It was also found that with increasing the SCFs to aramid fibers ratio decreased the third-stage of the mass loss. The results of horizontal burning showed that increasing the SCFs to aramid fibers ratio decreased the rate of burning.     

Moisture absorption effect on thermal, dynamic mechanical and mechanical properties of injection-molded short glass-fiber/polyamide 6,6 composites

Polymer composites of polyamide 6,6 reinforced with short glass fiber were prepared by injection molding, conditioned under dry, 50 % relative humidity and wet. Investigations by DSC, DMA and tensile tests were conducted. FLD study showed that more fiber degradation occurred during processing of the composites with higher fiber loading. DSC analysis revealed that the incorporation of glass fiber and moisture into the PA 6,6 matrix resulted in a remarkable decrease in the degree of crystallinity. DMA results revealed the glass transition temperatures were sensitive to moisture absorption and their values moved to a lower temperature upon exposure to moisture. Incorporation of glass fiber into the polyamide 6,6 gave rise to a significant improvement in tensile modulus and tensile strength, while tensile strain was reduced. Exposure to different environments from dry to wet conditions resulted in a decrease in the strength and modulus, while tensile strains decreased.     

Effect of temperature and time on mechanical and electrical properties of HDPE/glass fiber composites

In recent years, composites based on glass fiber reinforced polymer have been widely used in order to meet increasing durability and safety regulations, particularly in the power cable, automotive and plane industry. In this paper, mechanical and electrical properties of high density polyethylene (HDPE) and HDPE containing glass fiber polymer composites were investigated and compared at different temperatures. Composite materials were prepared with the hot pressing method. Tensile strength, % elongation and the modulus of elasticity (or Young’s modulus) were determined for each sample at different temperatures. In addition to this, at different temperatures τ _σ and τ _E have mechanical and electrical lifetime respectively, corresponding to mechanical tension (σ) and electrical strength (E), and this was investigated for each sample. As compared to the mechanical and electrical properties of neat HDPE, HDPE/0.5 % glass fiber composites have been found to have better mechanical and electrical durability.     

Morphology and mechanical properties of thermo-molded bioplastics based on glycerol-plasticized wheat gliadins

Glycerol-plasticized wheat gliadin bioplastics were prepared through thermo-molding method. The effect of glycerol content on the morphology and the mechanical properties of wheat gliadin bioplastics was studied. Morphology, tensile properties (tensile strength and elongation at break), dynamic mechanical properties and rheological properties were evaluated in relation to glycerol content. Experimental results reveal that the morphology, the glass transition temperatures (T_g) of both the gliadin-rich and the glycerol-rich domains and the tensile properties are closely linked to the glycerol content. The time–temperature superposition (TTS) fails to be applied to the dynamic loss modulus G″ (all temperatures) and the dynamic storage modulus G′ (above 80 °C) of wheat gliadin bioplastics.     

Some of the mechanical and thermal properties of wheat straw filled-PP composites

The objective of this investigation was to evaluate the mechanical, thermal stability and viscoelastic behaviors of experimental PP composites made from wheat straw and PP-g-MA coupling agent. Four levels of wheat straw, 10, 20, 25 and 30 wt % and two levels of coupling agent, 0 and 3 % wt were mixed with PP in rotary type mixer and injection molding process, respectively. Tensile characteristics and impact strength, thermal gravity and dynamic mechanical and thermal analysis of the samples were evaluated. Based on the results, it was observed that the tensile properties increased and impact strength decreased with the increase in the fiber loading from 10 % to 30 %. Further, the composites treated with PP-g-MA exhibited improved mechanical properties which confirmed efficient fiber-matrix adhesion. DMT analysis showed that the PP composites made of 30 % wheat straw containing 3 % PP-g-MA showed the highest E’ and lowest tan δ than the untreated ones. Also, the thermal stability of wheat straw was lower than PP and as filler content in the composites increased, the thermal stability decreased and the ash content increased.     

Experimental study on structure and mechanical properties of hemp/PBTG composites with fiber contents and thermal exposures

Most materials used in daily life are polymeric materials based on petrochemistry. The used polymeric materials can cause land pollution and air pollution after landfill or incineration. In contrast, natural fiber reinforced (NFR) composites are more suitable for the environment, however the reliability in terms of the durability and weatherability of NFR composites is still lacking. Thus, NFR composites require the reliability involved with durability and weatherability. In this work, poly(butylene terephthalate-co-glutarate) (PBTG), with a chemical structure similar to biodegradable PBAT, was used as the matrix in the composites, and hemp fibers were used as the reinforcement. Hemp/PBTG composites were fabricated by stacking hemp-fiberwebs and PBTG films with various fiber contents and thermal exposure times. Characteristics of the composites, such as the morphological structure, chemical structure, tensile properties, compressive properties, flexural properties, and impact strength, were analyzed to obtain the effects of fiber volume fraction and thermal exposure. As a result, hemp/PBTG composites were hardened in proportion to fiber volume fractions, and the hardening behavior of the composites increased tensile strength and flexural strength. However, the hardened structure of the composites decreased the impact strength and compressive strength of the composites. On the other hand, the mechanical properties of hemp/PBTG composites with thermal exposure times, were governed significantly by the brittleness behavior of the resin and the increased crystallinity of hemp fibers. Thus, the hemp fibers contributed to the improvements on structural stability, tensile strength and flexural strength of the hemp/PBTG composites, and increased the thermal durability of the composites with various thermal exposures.