Investigations on mechanical characteristics of glass fiber reinforced epoxy composite modified with amino-terminated hyperbranched polymer

Glass fiber, GF, which was first hydroxylated and silanized, was incorporated into epoxy resin modified with amino-terminated hyperbranched polymer (ATHBP) to obtain high performance composite. The effects of GFs content on the mechanical properties of composites were investigated, discussing the results from flexural, tensile, and impact tests. The composites revealed noticeable improvement in flexural strength, tensile strength as well as impact strength but slow decrease in elongation at break, compared to the epoxy/ATHBP thermoset. FESEM morphology results indicated the good compatibility between epoxy matrix and GF in the appearance of ATHBP and showed that the toughening mechanism was mainly attributed to the stress transfer mechanism.     

Effect of fiber length on mechanical behavior of coir fiber reinforced epoxy composites

Fiber reinforced polymer composites have played a dominant role for a long time in a variety of applications for their high specific strength and modulus. The fiber which serves as a reinforcement in reinforced plastics may be synthetic or natural. To this end, an investigation has been carried out to make use of coir, a natural fiber abundantly available in India. Natural fibers are not only strong and lightweight but also relatively very cheap. The present work describes the development and characterization of a new set of natural fiber based polymer composites consisting of coconut coir as reinforcement and epoxy resin as matrix material. The developed composites are characterized with respect to their mechanical characteristics. Experiments are carried out to study the effect of fiber length on mechanical behavior of these epoxy based polymer composites. Finally, the scanning electron microscope (SEM) of fractured surfaces has been done to study their surface morphology.     

Investigation of mechanical and fracture behavior of plane weave glass fiber/polymer composite with inclined through thickness cracks

The aim of this study is to investigate mechanical and fracture behavior of plane weave glass fiber reinforced high density polyethylene (HDPE) thermoplastic composite using a middle tension (MT) specimen with inclined through-thickness cracks under static tension. In this study, crack growth, crack opening displacement (COD), stress intensity factors and fracture toughness are studied. Crack growth and crack opening displacement values are taken as a damage parameter factor for crack geometry calculations. Experimental results are evaluates using both J-integraland stress intensity factormethods.     

Flame retardancy,Thermal and mechanical properties of Kenaf fiber reinforced Unsaturated polyester/Phenolic composite

Unsaturated polyester (UP) resin has been blended with phenolic resin (PF) resole type at various ratios to obtain a homogeneous blend with improved flame resistance compared to its parent polymers. The polymer blend was reinforced with 20 wt% kenaf using hand lay out technique. Fourier transform infrared spectroscopy (FT-IR) was used to characterize changes in the chemical structure of the synthesized composites. The thermal properties of the composites were investigated using thermogravimetric analysis (TGA). The thermal stability of UP/PF kenaf composites co-varies with the PF content, as shown by the degradation temperature at 50 % weight loss. The char yield of the composites increases linearly with PF content as shown by the TGA results. The flammability properties of the composites were determined using the limiting oxygen index (LOI) and UL-94 fire tests. The LOI increased with the PF content while the composites exhibit improved flame retardancy as demonstrated by UL-94 test. The mechanical and morphological properties of the composites were determined by tensile test and scanning electron microscopy (SEM), respectively. The tensile strength and the Young’s modulus of the blend/composites slightly decreased with increasing PF content albeit higher than PF/kenaf fiber composites.     

Constitutive equations based on cell modeling method for 3D circular braided glass fiber reinforced composites

The cell modeling homogenization method to derive the constitutive equation considering the microstructures of the fiber reinforced composites has been previously developed for composites with simple microstructures such as 2D plane composites and 3D rectangular shaped composites. Here, the method has been further extended for 3D circular braided composites, utilizing B-spline curves to properly describe the more complex geometry of 3D braided composites. For verification purposes, the method has been applied for orthotropic elastic properties of the 3D circular braided glass fiber reinforced composite, in particular for the tensile property. Prepregs of the specimen have been fabricated using the 3D braiding machine through RTM (resin transfer molding) with epoxy as a matrix. Experimentally measured uniaxial tensile properties agreed well with predicted values obtained for two volume fractions.     

Shear modeling of fiber reinforced soil composite on the base of fiber pull-out test

The concept of reinforcing soil with natural fibers was originated in ancient times. However, short natural and synthetic fiber soil composites have recently attracted increasing attention in geotechnical engineering for the second time. Consequently in this work, shear behavior of fiber reinforced soil composite was modeled by using force-equilibrium method. The proposed model indicated that fiber percentage, fiber diameter, fiber aspect ratio, Elastic Modulus of fiber, coefficient of friction between fiber and matrix, the thickness of shearing zone and vertical compressive stress determine the shear resistance of a fiber reinforced soil composite. In the next step, a set of laboratory direct shear tests was performed on different samples including both neat soil and fiber reinforced treatments. In order to compare model outputs and experimental results, it was necessary to measure the coefficient of friction between fiber and soil. Therefore, a novel apparatus based on fiber pull-out test was designed to determine the interfacial shear stress between fiber and soil. Since, soil considers as a soft material and its mechanical properties depend on vertical stress, therefore, the Instron Tensile Tester was modified to provide fiber pull-out test through the soil matrix. Consequently, the proposed model adequately predicted shear behavior of fiber reinforced soil composite based on fiber pull-out test results.     

Coir fiber reinforced polypropylene composite panel for automotive interior applications

In this study, physical, mechanical, and flammability properties of coconut fiber reinforced polypropylene (PP) composite panels were evaluated. Four levels of the coir fiber content (40, 50, 60, and 70 % based on the composition by weight) were mixed with the PP powder and a coupling agent, 3 wt % maleic anhydride grafted PP (MAPP) powder. The water resistance and the internal bond strength of the composites were negatively influenced by increasing coir fiber content. However, the flexural strength, the tensile strength, and the hardness of the composites improved with increasing the coir fiber content up to 60 wt %. The flame retardancy of the composites improved with increasing coir fiber content. The results suggest that an optimal composite panel formulation for automotive interior applications is a mixture of 60 wt % coir fiber, 37 wt % PP powder, and 3 wt % MAPP.     

Improvement in mechanical properties of aluminum polypropylene composite fiber

Aluminum particles (Al) were added to polypropylene (PP) in the presence of poly ethylene glycol (PEG) and polypropylene-graft-maleic anhydride to produce composites. The composites were then melt-spun into a mono filament and tested for tensile properties, diameter evenness and morphology. Melt rheological properties of Al/PP composites were studied in linear viscoelastic response regions. It was observed that level of dispersion of aluminum particles within a polypropylene composite fiber could be improved by incorporating polyethylene glycol. The improvement of dispersion led to an improvement in the fibers mechanical properties through a reduction of the coefficient of variation of fiber diameter.     

A study of mechanical behavior and morphology of carbon nanotube reinforced UHMWPE/Nylon 6 hybrid polymer nanocomposite fiber

We report a phenomenal increase in strength, modulus, and fracture strain of ultra high molecular weight polyethylene (UHMWPE) fiber by 103 %, 219 %, and 108 %, respectively through hybridizing this fiber with Nylon 6 as a minor phase and simultaneously reinforcing it with single-walled carbon nanotubes (SWCNTs). Loading of Nylon 6 and SWCNTs into UHMWPE was 20.0 wt% and 2.0 wt%, respectively. Hybridized fibers were processed using a solution spinning method coupled with melt mixing and extrusion. We claim that the enhancement in strain-to-failure of the nanocomposites is due to induced plasticity in the hybridized Nylon 6-UHMWPE polymers. The enhancement in strength and stiffness in the nanocomposites is attributed to the load sharing of the SWCNTs during deformation. Differential scanning calorimetry (DSC), X-ray diffraction (XRD), scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR) studies showed that changes in percent crystallinity, rate of crystallization, crystallite size, alignment of nanotubes, sliding of polymer interfaces and strong adhesion of CNT/polymer blends were responsible for such enhancements.     

Enhancement of thermal and physical properties of epoxy composite reinforced with basalt fiber

The basalt chopped fiber reinforced epoxy composites using different curing systems were prepared in order to investigate the thermal characteristics of the composites. 2 different curing systems for bisphenol F type epoxy resin — an epoxy-amine curing system and an epoxy-anhydride curing system — were selected and used to investigate the interaction between matrix resin and basalt fiber in the means of thermal properties and physical properties. Through the evaluation of T _g and thermal degradation behavior of both systems, it was deduced that the type of curing system as well as basalt fiber reinforcement have a great role in determining thermal properties of the composites. Also, the tensile and flexural properties of the composites were systematically evaluated in order to further understand the effect of curing agents on the interaction with basalt fiber.     

Evaluation of mechanical properties of jute/glass/carbon fibers reinforced hybrid composites

A study on the tensile and flexural properties of jute-glass-carbon fibers reinforced epoxy hybrid composites in inter-ply configuration is presented in this paper. Test specimens were manufactured by hand lay-up process and their tensile and flexural properties were obtained. The effects of the hybridization, different fibers content and plies stacking sequence on the mechanical properties of the tested hybrid composites were investigated. Two-parameter Weibull distribution function was used to statistically analyze the experimental results. The failure probability graphs for the tested composites were drawn. These graphs are important tools for helping the designers to understand and choose the suitable material for the required design and development. Results showed that the hybridization process can potentially improve the tensile and flexural properties of jute reinforced composite. The flexural strength decreases when partial laminas from a carbon/epoxy laminate are replaced by glass/epoxy or jute/epoxy laminas. Also, it is realized that incorporating high strength fibers to the outer layers of the composite leads to higher flexural resistance, whilst the order of the layers doesn’t affect the tensile properties.     

Mechanical properties of fragrant screwpine fiber reinforced unsaturated polyester composite: Effect of fiber length,fiber treatment and water absorption

Fragrant screwpine fiber reinforced unsaturated polyester composites (FSFRUPC) were subjected to water immersion tests in order to examine the effect of water absorption on the mechanical properties. FSFRUP composite specimen containing 30 % fiber volume fraction with fiber length of 3 mm and 9 mm was considered in this study. Water absorption test was performed by immersing specimen in sea, distilled and well water at room temperature under different time durations (24, 48, 72, 96, 120, 144, 168, 192, 216, 240 hours). The tensile, flexural and impact properties of the water absorption specimen were appraised and compared with those of the dry composite specimen as per the ASTM standard. The tensile, flexural and impact properties of FSFRUPC specimen were found to decrease with the increase in the percentage of moisture uptake. The percentage of moisture uptake of composite was reduced after alkali treatment with 3 % NaoH for 3 hours. In moisture absorption test, the lowest diffusion coefficient, D (6.62513×10^-13 m²/s) and swelling rate parameter, K _sr (6.341×10^-3 h^-1) were obtained through the specimen immersed in sea water. The chemical composition, elemental composition of fiber and surface morphology of the FSFRUPC were analysed by using Fourier transform infrared spectroscopy (FTIR), Energy dispersive spectroscopy (EDS) and scanning electron microscopy (SEM) respectively.     

Sound insulation of glass fiber felt composite structure via the flame blowing process

Glass fiber felt has emerged as a popular material for noise reduction. In this paper, glass fiber felt is produced by flame blowing process. Fiber distribution, microstructure, permeation rate and sound transmission loss (STL) are explored. The results show that, the internal and cross-sectional structures of glass fiber felt are disordered and micro-layer, respectively. There is a directly proportional relationship between fiber diameter and permeation rate. For composite structure, if the face sheet of glass fiber felt with high reflection coefficient, STL of composite structure can be improved. It is also found that STL can be improved by increasing the number of air-layers. However, the influence of the position changing of air-layer can be ignored for STL.     

Thermal stability and physical properties of epoxy composite reinforced with silane treated basalt fiber

This study evaluates the influence of different silane coupling agents on the thermal and physical properties of epoxy-anhydride composite reinforced with basalt fiber. The silane coupling agents were selected by their functional groups so that they could have different chemical interactions with the epoxy and anhydride curing agents. The thermal and degradation behavior of the composites with different fiber contents were evaluated by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Through the evaluation of T _g and thermal degradation behavior of both systems, it was deduced that the silane coupling agents have a great influence on the thermal properties of the composites as well as interfacial improvement. Also, the tensile properties of the composites were systematically evaluated in order to further understand the effect of silane coupling agents on the interaction with basalt fiber and epoxy matrix.     

Fabrication of long and discontinuous natural fiber reinforced polypropylene biocomposites and their mechanical properties

Natural fiber reinforced polypropylene (PP) biocomposites were fabricated by blending long-and-discontinuous (LD) natural fibers (NF) with LD PP fibers. Firstly, random fiber mats were prepared by mixing NFs and PP fibers using a carding process. Then, heat and pressure were applied to the mats, such that the PP fibers dispersed in the mats melted and flowed out, resulting in the formation of consolidated sheets upon subsequent cooling. The effect of the fiber volume fraction on the mechanical properties of the bio-composites was scrutinized by carrying out tensile and flexural tests and observing the interface between the fiber and matrix. It was observed that the natural LD fiber content needs to be maintained at less than the nominal fiber fraction of 40 % by weight for the composites fabricated using the current method, which is quite low compared to that of continuous or short fiber reinforced composites. The limited fiber fraction can be explained by the void content in the biocomposites, which may be caused by the non-uniform packing or the deficiency of the matrix PP fibers.     

Woven Kenaf/Kevlar Hybrid Yarn as potential fiber reinforced for anti-ballistic composite material

Woven Kenaf/Kevlar Hybrid Yarn is the combination of natural and synthetic fibers in the form of thread or yarn. The yarn is weaved to form a fabric type of fiber reinforced material. Then, the fabric is fabricated with epoxy as the resin to form a hybrid composite. For composite fabrication, woven fabric Kenaf/Kevlar hybrid yarn composite was prepared with vacuum bagging hand lay-up method. Woven fabric Kenaf/Kevlar hybrid yarn composite was fabricated with total fiber content of 40 % and 60 % of Epoxy as the matrix. The fiber ratios of Kenaf/Kevlar hybrid yarn were varied in weight fraction of 30/70, 50/50 and 70/30 respectively. The composites of woven fabric Kenaf/Epoxy and woven fabric Kevlar/Epoxy were also fabricated for comparison. The mechanical properties of five (5) samples composites were tested accordingly. Result has shown that of value of strength and modulus woven fabric Kenaf/Kevlar Hybrid Yarn composite was increased when the Kevlar fiber content increased. Therefore, among the hybrid composite samples result showed the woven fabric Kenaf/Kevlar Hybrid Yarn composites with the composition of 30/70 ratio has exhibited the highest energy absorption with 148.8 J which 28 % lower than Kevlar 100 % sample. The finding indicated there is a potential combination of natural fiber with synthetic fiber that can be fabricated as the composite material for the application of high performance product.     

Liquid sorption behavior of superabsorbent fiber based nonwoven media

Nonwovens are widely used as liquid absorbent media. Currently, superabsorbent fibers are used in nonwovens for making them less bulky yet very effective in absorbing liquids. In this work, a series of nonwovens were prepared by random mixing and layer-wise combining of superabsorbent fibers with fibers of different cross-sectional geometries. These nonwovens were studied for their liquid absorption behavior by using gravimetric testing absorption system. It was observed that in case of random mixing, the increase in weight fraction of superabsorbent fibers led to a tremendous increase in liquid sorption capacity and liquid sorption rate. When mixed randomly with superabsorbent fibers, the finer fibers exhibited better sorption characteristics than the coarser fibers, but the non-circular fibers displayed poorer sorption characteristics than the circular ones. In case of layer-wise combining, better sorption characteristics were obtained when the liquid was first challenged by the polypropylene fiber side as compared to that by superabsorbent fiber side. The superabsorbent fibers and the circular polypropylene fibers, when combined layer-wise, resulted in higher sorption capacity but lower sorption rate than those when mixed randomly.     

Development of mathematical models and estimation for the mechanical properties of organic fiber reinforced polyester composites

Organic fiber from animal waste was used for the development of environmentally friendly animal fiber based polyester composites using cow hair. The cow hair fibers were cut into 10 mm lengths to produce the needed short fiber for random dispersion in the matrix. Before use, some of the fibers were treated with sodium hydroxide for fiber surface modification while some were left as untreated. Composites were developed using predetermined proportions of the fibers in an open mould production process. Samples were formed into tensile and flexural shape in their respective moulds and were stripped off the moulds after curing while further curing was ensured for 27 days before testing. Tensile and flexural properties of the cow hair fiber reinforced polyester composites were evaluated from which it was discovered that the untreated fiber reinforced composites possess better enhancement of mechanical properties compared to the treated fiber reinforced composites and the unreinforced polyester material. Mathematical models for the tensile and flexural properties were developed using statistical packages and estimation using developed software. The developed models revealed high degree of correlation between the experimental values and the predicted values. This denotes that the models can be used to predict the mechanical properties of cow hair reinforced polyester composites for various reinforcement contents.     

Isothermal crystallization behavior of PAR/PBT composite prepared by island-in-a-sea fiber method

The PAR fiber reinforced PBT composite was manufactured using the PAR/PBT island-in-a-sea fiber. The isothermal crystallization kinetics of the PAR/PBT composite and the neat PBT resin were investigated in the temperature range of 187–199 °C. To calculate the Avrami parameters for analyzing the crystallization behavior, crystallization peaks were measured and analyzed in terms of the crystallization temperature and the inclusion of the PAR fiber. The crystallization rate of the PBT is faster than that of the PAR/PBT composite from the analysis of their relative crystallinity. Consequently, it is considered that the PAR fiber interrupted the crystal nucleation and growth of the PBT matrix. It can be confirmed with the crystallization half time and the crystalline morphologies at the chosen isothermal temperatures.     

Effect of cross-sectional morphology and composite structure of glass fiber felts on their corresponding acoustic properties

This paper presents the effect of cross-sectional morphologies and composite structures of glass fiber felts on their corresponding acoustic properties. Glass fiber felts with random and layered cross-sectional structure are produced by centrifugal-spinneret-blow system. Acoustic properties are determined by a B&K impedance tube. The results show that sound transmission loss (STL) of glass fiber felts with layered cross-sectional structure exhibit greater than that with random cross-sectional structure. However, there is a little difference between the absorption coefficient values for random and layered cross-section. It means that glass fiber felts with layered cross-section are better to improve the sound insulation. With the increase of thickness, STLs of glass fiber felts with the same areal density do not increase monotonically due to the changing of porosity and characteristic impedances. Different glass fiber felts with layered cross-sectional structure are combined to form a variety of composite structures. It finds that assembly order of glass fiber felts have an effect on the total sound insulation. The large mismatch between the acoustic impedances causes multiple reflections leading to the best STL.