Mechanical properties of wool fiber in the stretch breaking process

Short wool fibers obtained by the stretch breaking process can be blended with cotton fibers and processed in a cotton spinning system, which has a high production rate. For the structural property of the wool fiber after stretch breaking, the diameter and length of the wool fiber were measured as a function of time. The diameter of the broken fibers was finer than the diameter of untreated fibers. The fiber diameter at the break point was the finest and was more irregular than the original fiber. The broken fiber showed mechanical properties of increased modulus, decreased breaking strain, and increased breaking strength.     

The effect of a new setting agent for wool

Pleated wool fabrics were prepared by the treatment with ethylenediamine (EDA) at 90°C for 30 min. The degree of set, tensile property and dyeing of the treated fabrics have been discussed in relation to the concentration of EDA in the treatment system. No significant decreases in tensile strength and elongation, and great increases of exhaustion of synthetic and natural dyes were observed. Pleat and flat set were successfully attained in a wide range of the concentration of EDA. Excellent dyeability and setability of the fabrics obtained were considered to be associated with the existence of new crosslink, β-N-(2-aminoethyl)alanino-β-aminoalanine and the pendant group, β-N-(2-aminoethyl) aminoalanine produced by the reaction of EDA with dehydroalanine intermediate.     

High yield preparation of keratin powder from wool fiber

A descaling and oxidation pretreatment was employed to maximize the yield of cortical cells in the disintegration process of wool fiber. The results indicated that the productivity of intact cortical cells was greatly increased by moderate oxidation pretreatment in 1.6 % per-acetic acid within 2 h, but the yield would be decreased by further oxidation pretreatment. In order to give a reasonable explanation for this fact, the effect of the increasing time of oxidation pretreatment on the yield of intact cortical cells was investigated by means of spectral analysis using FT-IR and XRD. The intensity of the peak at 1040 and 1173 cm^?1 in FT-Infrared spectrum gradually increased with increasing oxidation pretreatment time, suggesting that more and more SS bonds were cleaved to form cysteic acid. X-ray Diffraction investigation showed that the crystallinity of wool fiber obviously decreased when the time of oxidation pretreatment exceeded 2 h. The combined results of FT-IR and XRD revealed that SS bonds in the amorphous region of wool fiber were first cleaved in the fiber components. The selective cleavage of SS bonds in the amorphous region by the appropriate oxidation pretreatment can effectively decrease the bonding force between the components of wool fiber and enhance the yield of intact cortical cells.     

Surface characterization of low temperature plasma treated wool fiber

Previous investigation results revealed that after the Low Temperature Plasma (LTP) treatment, the hydrophilicity of wool fiber was improved significantly. Such improvement enhances the wool dyeing and finishing processes which might be due to the changes of the wool surface to a more reactive one. In this paper, wool fibers were treated with LTP with different gases, namely, oxygen, nitrogen and gas mixture (25 % hydrogen/75 % nitrogen). Investigations showed that chemical composition of wool fiber surface varied differently with the different plasma gas used. The surface chemical composition of the different LTP-treated wool fibers was evaluated with different characterization methods, namely FTIR-ATR, XPS and saturated adsorption value. The experimental results were thoroughly discussed.     

The effect of temperature and water on the mechanical properties of wool fibres investigated with different experimental methods

The tensile and durability properties of single wool fibres were investigated with tensile testing method and lever equipment giving the results examined by Zhurkov’s kinetic equation under the effects of temperatures and water. Moreover, Differential Scanning Calorimetry (DSC) method was applied to determine denaturation and degradation peaks and corresponding enthalpies of wool fibre. It was shown that with increasing temperature, tensile properties and durability of the wool fibres decreased considerably. A great decrease on tensile properties was seen at temperatures higher than ∼200 °C after which a denaturation doublet of α-keratin and a wide thermal degradation peak were observed in DSC diagrams. Moreover, the wet fibres obtained lower tensile characteristics except breaking extension which increased by 9 % and 20 % for the fibres kept in water for one h and one month, respectively. However, the breaking extension of the fibre tested in water increased greatly by 73 % which indicates the important role of water molecules on the intermolecular interactions during stretching. The weakening effect of water molecules on the structure was also shown by DSC result of wet wool fibres at which the thermal degradation enthalpy of α-keratin and other histological components decreased by 22 %. The changes of the tensile and durability characteristics of wool fibres were compared and discussed in detail based on Zhurkov’s equation and intermolecular interactions.     

The reinforcement effect of carbon fiber on the friction and wear properties of carbon fiber reinforced PA6 composites

The tribological performance of PA6 and carbon fiber reinforced polyamide 6 (CF/PA6) under dry sliding condition was examined. Different contents of carbon fibers were employed as reinforcement. All filled and unfilled polyamide 6 composites were tested against CGr15 ball and representative testing was performed. The effects of carbon fiber content on tribological properties of the composites were investigated. The worn surface morphologies of neat PA6 and its composites were examined by scanning electron microscopy (SEM) and the wear mechanisms were discussed. Moreover, all filled polyamide 6 have superior tribological characteristics to unfilled polyamides 6. The optimum wear reduction was obtained when the content of carbon fiber is 20 vol%.     

Investigation of the effect of continuous finishing on the mechanical properties and the handle of wool fabrics

The effect of scouring, bleaching and dyeing on the low stress mechanical and surface properties of wool woven fabrics was studied. Fabric properties were measured by the KES-FB system. In general, mechanical properties of the treated fabrics are greatly affected by scouring, moderately by dyeing and least by bleaching.     

The comparison of the effect of enzyme, peroxide, plasma and chitosan processes on wool fabrics and evaluation for antimicrobial activity

Pretreated (enzymatic and enzymatic+hydrogen peroxide) knitted wool fabrics were treated with atmospheric argon and air plasma to improve their adsorption capacity. After plasma treatments chitosan solution was applied to have antimicrobial effect on wool fabrics. The treated fabrics were evaluated in terms of washing stability as well as antimicrobial activity. The surface morphology was characterised by SEM images and FTIR analysis. From the results it was observed that atmospheric plasma treatment had an etching effect and increased the functionality of a wool surface. Atmospheric plasma treatment also enhanced the adhesion of chitosan to the surface and improved the antimicrobial activity of the wool sample. Argon was found to be more effective than air, since argon radicals played an important role in killing and removing bacteria. No significant difference in washing durability was observed in terms of plasma treatments. The samples of combined pretreatment processes had good washing durability even after 10 washing cycle. From the SEM images it was observed that combination of plasma and the other pre-treatment processes gave less damage than only one process.     

The limiting irregularity of single wool fibers

Fiber irregularity affects fiber mechanical properties. This study has, for the first time, introduced the concept of limiting irregularity to single wool fibers. The limiting irregularity is the minimum variation in fiber cross sectional area that can be expected of a single wool fiber, assuming a random length-wise distribution of its constituent cortical cells. Cortical cells were extracted from merino wool fibers and their dimensions were measured from SEM images to calculate their cross sectional area variations both between cortical cells and within cortical cells, and to work out the average number of cortical cells in the cross section of wool fibers of a given diameter. Single wool fibers were also measured at 5 μm interval along length for fiber diameter variations. These variations were found to be larger than that based on fiber limiting irregularity.     

Effects of low temperature plasma on wool and wool/nylon blend dyed fabrics

Knitted wool and wool/nylon blend dyed fabrics were treated with low temperature plasma (LTP) to achieve optimum shrink-resistance without impairing surface topography, colour or fastness to washing of the fabrics. As LTP tends to impair handle of the fabrics, both wool and wool/nylon blend fabrics were submitted to industrial softening and/or biopolymer treatments after LTP treatment, leading to hydrophilic wool and wool/nylon blend fabrics with improved shrink-resistance without any colour changes and good fastness to washing. The results obtained were compared with those obtained by an industrial shrink-resist treatment.     

Influence of chitosan on the effects of proteases on wool fibers

Textile processes generally produce a large amount of wastewater and cause a negative environmental impact. The use of proteases in wool finishing could be an appropriate alternative to classical finishing methods. However, the enzymatic treatment could cause excessive fiber damage. The application of biopolymer chitosan on wool fabrics prior to proteases treatment in attempt to overcome the damage promoted by the enzymes has been studied. The treatments based on chitosan application followed by enzymatic treatment reduce felting shrinkage, enhance whiteness degree, and improve dyeability of wool. Moreover, it plays an important role in minimizing the wool fiber damage.     

Study on the natural dyeing of wool modified with enzyme

In this study, the natural pigment from sappan was used for the dyeing of wool fabrics after treatment with the protease and transglutaminase. The influences of protease and transglutaminase on the UV/visible absorption spectrum of aqueous extract of sappan were studied. The enzymatic modified wool was compared with non-modified wool in K/S value and fastness after direct dyeing and mordant dyeing. It was shown that protease and transglutaminase made the absorbance at the λ _max 540 nm in visible region increase. It suggested that there might be some interaction between the enzymes and sappan dye and the residual enzyme on wool fabric might affect the color of following dyeing. Compared to untreated wool, treatments with protease and transglutaminase enhance K/S value of wool dyed subsequently with sappan. Modification of protease led to some decrease in wet rubbing fastness, whereas transglutaminase had almost no influence on rubbing fastness. Enzymatic treatments have no influence on the washing fastness for samples dyed with sappan.     

The effects of wool surface characteristic on fuzzing and pilling of knitted fabrics

The fuzzing and pilling of untreated, chlorinated and oxidized wool knitted fabrics were compared with frictional coefficients measured by capstan method, surface modification observed by scanning electron microscopy (SEM), the surface roughness and the scale height assessed by atomic force microscopy (AFM), and hairiness imaged on the three-dimensional rotational microscopy. The pilling comparative experiments of the corresponding knitted fabrics were conducted by means of Pillbox method. Experimental results showed that some scales on the oxidized fiber surface were partially cleaved and some grooves generated. With oxidization treatment, the anti- and with-scale of friction coefficient increase with decreasing the thickness of scales and the yarn hairiness. There is good correlation between the result of AFM and the change in frictional coefficients. The pilling grade of knitted fabric comprised of oxidization wool is 2.5, and the average numbers of pills per 25 cm² is 25. It is postulated that the surface topography, the frictional properties of oxidized wool fibers and surface hairs of corresponding yarns may limit the ability of those surface fibers to form fuzz and of those fuzz for pill formation.     

The effects of humidity on the surface modification of wool fabric through atmospheric pressure plasma jet

Current research was carried out on hydrophilic wool fibers at three different humidity conditions through atmospheric pressure plasma jet (APPJ). Samples were taken to evaluate surface microscopic morphology, surface roughness, directional friction effect (DFE), and surface chemical composition. The scanning electron microscope (SEM) and fiber friction coefficient test (FFT) results show that wetting pretreatment has significant effect on surface etching and DFE, but very limited effect on surface roughness. Allwörden reaction and X-ray photoelectron spectroscopy (XPS) results reveal that extra moisture changes C, O, N, S contents and their related characteristic functional groups, therefore increases etching degree on wool fiber surface scales. It was concluded that APPJ treatment is effective in processing wool fiber with high moisture contents.     

The effect of irrigation rates and nitrogen and phosphorus fertilizers on fiber characteristics of Gossypium hirsutum L. cotton

This article reports the estimated relationships between fiber properties of the Acala 4–42 cultivar and N- and P-fertilizers and irrigation. Increasing water rates in the range of 4200–7200 m³/ha weakened the tensile strength of the fibers and increased their fineness; the regression of maturity, length and uniformity ratio was curvilinear: positive on initial rates and negative on those exceeding 5800 m³/ha. N-fertilizer favorably affected all fiber properties determined: fineness and upper quartile length throughout the rate range tested but strength, mean length and uniformity ratio only up to 250–500 kg ammonium sulfate per ha. The most favorable effect of P-fertilizer was in considerably increasing the length uniformity ratio; it also increased length and fineness but suppressed the maturity index.     

Electrospinning of polycaprolatone nanofibers with DMF additive: The effect of solution proprieties on jet perturbation and fiber morphologies

Electrospinning is a straightforward method to produce sub-micrometer or nanoscale fiber. Polycaprolactone (PCL), an important polymer in biomedical applications, has been electrospun in several solvent systems. N,Ndimethylformamide (DMF) is often used as an additive in the solvent system to prepare PCL nanofibers. The adding of the DMF changes the physical properties of the solution. To trace and understand the influence of these changes on the jet formation as well as the resultant fibers morphologies, a model of jet perturbation based on the Plateau-Rayleigh Instability theory was established to explicate the formation of the particles/fibers and some experiments for testing the solution properties and fibers morphologies were carried out. With the adding of DMF in dichloromethane (DCM)/DMF mixed solvents, the solution surface tensions increase while solution viscosities decrease, which triggers the change of electrospinning to electrospraying in general. However, according to the obtained results, the addition of the DMF makes it easier to induce the transformation of particles electrospraying to fibers electrospinning with smaller diameter. This is attributed to the higher dielectric constant, lower vapor pressure, and higher electric conductivity of DMF. The theoretical model and experimental results strengthen the relations of solution properties, jet moving behaviors, and the resultant fiber morphologies.     

Effect of enzymatic treatment on the dyeing properties of protein wool fibers

Two proteolytic enzymes were used as auxiliaries in the dyeing of wool fabrics with acid dyes. The effect of the enzymes on dye exhaustion (%E) and dye uptake (K/S) was studied at 70, 85, and 98 °C and compared to the corresponding values obtained for the control samples which were dyed without enzymes under the same conditions. Two commercially available dyeing auxiliaries commonly used for the dyeing of wool at low temperatures were also used under the same conditions and compared with the dyeings made with and without enzymes. Treatment with transglutaminase was done in order to compensate the damaging effects of protease. The study shows that the enzymes could be used as auxiliaries in the dyeing of wool at lower temperatures.     

Investigation of the effect of cupric chloride on thermal stabilization of polyamide 6 as carbon fiber precursor

An investigation on the role of cupric (Cu²⁺) ion incorporation during the thermal stabilization of polyamide 6 fibers was carried out using a combination of differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and X-ray diffraction (XRD) measurements. Cupric chloride pretreated and thermally stabilized polyamide 6 (PA6) fibers was characterized by a reduction in fiber diameter and linear density values together with color changes from light brown to black with increasing stabilization time. PA6 fibers were properly stabilized after 8 h of stabilization time prior to carbonization. The results obtained from DSC and TGA measurements indicated that there was an improvement in the thermal stability when cupric (Cu²⁺) ions were incorporated into the polymer structure. TGA thermograms showed the relative improvement in thermal stability as indicated by increasing char yield with progressing time. Char yield reached a maximum value of 33.6 % at 1000 °C for the cupric chloride pretreated PA6 fibers stabilized for 12 h at 180 °C. Experimental results obtained from DSC and X-ray diffraction methods suggested the loss of crystallinity as a result of perturbation of hydrogen bonds with progressing time. The formation of cupric ion-amide coordination bonds improved the thermal stabilization by encouraging the development of ladder-like structures. The investigation resulted in a new method of evaluation of X-ray stabilization index specifically intended for the thermally stabilized PA6 fiber.     

A study of the oxygen plasma treatment on the serviceability of a wool fabric

Low temperature plasma (LTP) treatment using oxygen gas was applied to a wool fabric. The LTP treated wool fabric was tested with several methods: ASTM D5035-1995, ASTM D1424-1996, AATCC Test Method 99-2000, AATCC Test Method 61-2001 1A, AATCC Test Method 15-2002 and AATCC Test Method 8-2001 and the results were compared with the industrial requirements (ASTM D3780-02 and ASTM D4155-01). The results revealed that the LTP treated wool fabric could fulfil the industrial requirements. The results of the investigation were discussed thoroughly in this paper.     

Study on the dyeing of wool fabrics with Phytolacca berry natural dyes

Dyeing of wool fabrics with natural dyes from Phytolacca berries has been studied. The effect of dye concentration, dye bath pH, dyeing time and temperature were discussed. The influence of chitosan application on the dyeing properties of wool fabrics was investigated. The SEM photographs of chitosan treated wool fabrics clearly depict the deposition of chitosan on the fibers. The effect of chitosan concentration, dye bath pH, dyeing time and temperature has been studied by orthogonal experiment. It has been proved that the dyed wool samples pretreated by chitosan have higher color fastness, faster dyeing rate, and better antibacterial properties compared with untreated ones.