Effect of monophenyl borate on properties of high-ortho phenolic fibers

A series of monophenyl borate (MPB) modified high-ortho phenolic copolymer fibers (BOPFs) were prepared by melt-spinning of the high-ortho phenol-formaldehyde resins with different content of MPB, and cured in a formaldehyde solution. The solution curing fibers were heated up to 240 °C at elevated temperatures in N₂. The effect of MPB on the structure and properties of the BOPFs was investigated by Fourier transform infrared spectrometer (FTIR), nuclear magnetic resonance spectroscopy (NMR), thermogravimetric analysis (TGA) and scanning electron microscope (SEM). The results show that a B-O linkage inserts into the high-ortho phenolic copolymer molecular chain with the addition of MPB, and increases the crosslinkage and thermal stability. The peak of O/P (ortho/para) value of fiber (1.94) and elongation (5.6 %) were obtained when BOPFs-4 was heat-cured at 240 °C for 2 h.     

Preparation,structure and properties of boron modified high-ortho phenolic fibers

Boron modified high-ortho phenolic fibers (o-BPFs) were prepared by melt-spinning from boron modified highortho phenolic resins (o-BPRs) with the weight-average molecular weight of 4973 g/mol, followed by being cured in a solution of formaldehyde and hydrochloric, and then heat-treated under high temperature. Gel permeation chromatography (GPC) and nuclear magnetic resonance spectroscopy (NMR) were used to measure the average molecular weight and ortho/para (o/p) ratio of o-BPRs. Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) were used to characterize the chemical and morphological structures of o-BPRs and o-BPFs. Thermogravimetric analysis (TGA) was employed to examine the thermal stability properties of different resins and fibers and the tensile strength of fibers was measured by a tensile tester. It was found that under proper curing and heat-treatment conditions, the tensile strength of o-BPFs reached 213.6 MPa and the char yield in N₂ atmosphere at 800 °C attained 75.4 %. Compared with phenolic fibers (PFs), the decomposition temperatures at 5 % weight loss of o-BPFs in N₂ and air atmospheres were increased by 156.8 °C and 219.0 °C, respectively.     

Liquid handling properties of hollow viscose rayon/super absorbent fibers nonwovens for reusable incontinence products

To develop reusable incontinence products, blend nonwovens of hollow viscose rayon (HVR) and super absorbent fibers (SAFs) were prepared using a needle-punching process and their liquid handling properties, such as the fluid absorption capacity, fluid retention capacity, fluid absorption under load, moisture evaporation rate, and repeated water absorption were investigated. As the SAF content in the HVR/SAF blend nonwovens was increased, the fluid absorption capacity, fluid retention capacity, and fluid absorption under load increased, whereas the moisture evaporation rate decreased. SAF had a more significant effect on fluid retention than fluid absorption. In the case of HVR/SAF(8/2) and HVR/SAF(7/3), more than 100 % of the fluid absorption capacity was retained even after 5 cycles of repeated water absorption tests. Overall, the HVR/SAF blend nonwovens are good candidates for reusable incontinence products.     

A study on heat insulation of composites made of recycled far-infrared fibers and three-dimensional crimped hollow polyester fibers

Far-infrared polyethylene terephthalate (FPET) fibers have been commonly used in clothing in order to attain heat retention, and the combination of three-dimensional crimped hollow polyethylene terephthalate (TPET) fibers makes the clothing to be fluffy and air permeable, and thereby improves the wearing comfort. This study aims to make thermally insulating nonwoven composites by using recycled far infrared fibers. The composites are used to cover the heat transfer lines and prevent the heat emissivity. A specified amount of low-melting-point polyethylene terephthalate (LPET) fibers and FPET and TPET fibers at different ratios are blended, followed by being needle punched at 100-300 needles/min, and then hot pressed at 120 °C, in order to form thirty nonwoven composite types. These nonwoven composites are measured for their porosity, thickness, and air permeability, and are tested for thermal insulation and temperature-rise slope under a constant ambient temperature.     

The design and manufacture of profiled multi-channeled hollow polyester fibers

A Numerically Controlled Electrical Discharge Machining (EDM) System was developed for the production of spinnerets that can be used to manufacture profiled multi-channeled hollow fibers with noncircular cross-section full of 16/17 holes of circular shapes. Four spinnerets of different slit shape were made, and four hollow fibers were produced accordingly. The first trial with I-type slit failed due to the adhesion between melt polymer jets when they were extruded from the spinneret and also the melts didn’t spread well. In the second trial, fibers were obtained from a spinneret with both “C” and “I” slits. Again it failed to produce results expected, as the 4 holes in the center of a fiber appeared to be larger than the other 12 holes. The third trial that produced fibers from a spinneret with “C” slit was a success. They were fibers with 15 holes of almost the same size. This technique was then adopted for mass production. This time silver electrode was used as copper electrode couldn’t achieve the goal. In the mass production, profiled hollow fibers were obtained with 17 holes of similar dimensions, uniformly distributed in the cross-section. Porosity of the fibers reached 20.2 %. It is now clear that this technique is useful for manufacturing highly porous profiled fibers with specially designed features.     

Effects of binder fibers and bonding processes on PET hollow fiber nonwovens for automotive cushion materials

In this study, nonwoven fabrics were developed for the replacement of polyurethane foams in car interiors, in particular, cushioning materials for car seats. Polyethylene terephthalate (PET) hollow fibers and two types of bicomponent binder fibers were used to manufacture automotive nonwovens by carding processes and then post-bonding processes, such as needle punching or thermal bonding. The physical and mechanical properties of nonwovens were thoroughly investigated with respect to the effects of binder fibers and bonding processes. The tensile strength and elongation for nonwovens were found to be significantly improved by combined needle punching and thermal bonding processes. In addition, the nonwoven cushioning materials were characterized in terms of hardness, support factors, and compressive and ball rebound resilience. The nonwovens showed greater hardness than the flexible PU foam. However, support factors over 2.8 for the nonwovens indicated improved seating comfort, along with better seating characteristics of greater resilience and air permeability in comparison with the PU foam.     

Modification and properties of polypropylene fibers using aluminosiloxane

Siloxylated polypropylene fibers composed of polypropylene (PP) and aluminosiloxane (AS) were prepared by melt blending followed by spinning. The effects of blend compositions on the thermal behaviors, surface and tensile properties of PP/AS blend fibers were investigated by DSC, WAXD, SEM, static honestometer, etc. The heat of fusion of PP/AS blends decreased with increasing AS contents. In addition, the peak intensity of PP/AS blends in X-ray diffraction patterns decreased with increasing AS contents. It was observed that the silicone molecules exist and well distribute on the surface of siloxylated polypropylene fibers. From the results of the half-life period measurements, the anti-static properties of PP fibers siloxylated with AS was found to be significantly modified.     

Influence of alkali treatment on the structure and properties of hemp fibers

Alkali treatment may change the structures and properties of cellulosic fibers. The aim of this work was to study the mechanism of structural changes of hemp fibers treated with different alkali concentrations and time by SEM, FTIR, tensile and bending tests. The results showed that the alkali treatment removed some of non-cellulosic materials from the surface of fibers and caused many cracks along the axis of fibers. The crystalline order index increased firstly followed by decreased with the increase of concentration. The deconvolution spectra in OH stretching region showed that the alkali treatment decreased the amount of hydrogen bonding firstly and then increased. The S/G ratio results also support the removal of non-cellulosic materials. The tensile strength of the fibers increased with the alkali concentration. Furthermore, the suitable chemical treatment not only slenderized the hemp fibers, but also softened the fibers dramatically.     

Studies on melt spinning of sea-island fibers. I. morphology evolution of polypropylene/polystyrene blend fibers

Isotactic polypropylene/atactic polystyrene (iPP/aPS) immiscible polymer blends are prepared and are melt-spun to prepare blend fibers with matrix-fibril morphologies. The running fibers are captured at different positions of the spinning line, and the morphologies including dispersions of aPS droplets in iPP matrix fibers, droplets diameter and their distributions, as well as the radial gradients on counts and diameter of droplets are analyzed. The effect of take-up velocity on the morphology of take-up fibers is discussed by comparing with that of extrudate fibers. At low take-up velocities, the enhanced radial gradients are attributed to shrinking of matrix fibers on the elongation of spinning stress. While the effects of non-uniform deformation, coalescence and migration of droplets play a role to resist the effects of shrinking of matrix fibers at high take-up velocities. Based on morphology analysis, the mechanisms of compression from the shrinking of matrix fibers, non-uniform deformation, coalescence and migration of droplets are presented to explain why and how the radial gradients form.     

Study on damping and mechanical properties of nano-titanium dioxide/acrylonitrile butadiene-rubber hollow fiber

TiO₂/NBR-PVC hollow fibers were spinned by NBR casting solution blended PVC with nano-titanium dioxide (TiO₂). The effect of NBR-PVC hollow fiber damping and mechanical properties aroused by loading TiO₂ were studied. Results showed that the hollow fibers loaded TiO₂ increased in tensile strength, storage modulus, stiffness and glass transition temperature, while decreased in tanδpeak and breaking tensile elongation. The damping of the TiO₂/NRR-PVC hollow fiber were not only linked to the dosage of TiO₂, but also related to the degree of dispersion in matrix.     

Printing properties of novel regenerated cellulosic fibers

The reactive printing properties of regular viscose rayon and a new regenerated cellulosic fiber (enVix®) which was prepared from cellulose acetate fiber was investigated in a comparative manner. From the results, it was found thatenVix exhibited better printing properties than regular viscose rayon. It showed stable final color yields, irrespective of the amount of thickener, hence reproducibility of printing ofenVix is expected to be excellent. In addition, urea requirements were less for the printings onenVix than for the corresponding printing on viscose rayon. Therefore,enVix is also expected to reduce the amount of the urea which causes environmental problems in dyehouse effluent.     

Effects of sodium hydroxide treatment on microstructure and mechanical properties of lotus fibers

Lotus fibers were prepared from lotus stems through being treated with sodium hydroxide. The lotus fibers were characterized by scanning electron microscopy (SEM), fourier transform infrared spectrometry (FTIR), X-ray diffraction (XRD) and thermal analysis (TG and DTA). The results indicate that the length of lotus fibers ranges from 3.52 cm to 5.80 cm and the width of lotus fibers ranges from 50 μm to 90 μm. Lotus fibers belong to celluloses fiber with cellulose I structure and the crystallinity of lotus fibers is 48.50 %. The lotus fibers consist of cellulose, lignin, hemicellulose, pectin, lipid and water-soluble substances. The effect of concentration of sodium hydroxide, time and temperature of treatment on removal of impurities, fineness and breaking strength of lotus fibers were investigated. The results suggest that the removal of impurities and breaking strength increase with the rise of concentration of the sodium hydroxide, time and temperature of treatment, respectively. However, the fineness of lotus fibers decreases with an increase in concentration of the sodium hydroxide, time and temperature of treatment. The results are expected to provide valuable guidance for preparation of lotus fibers through simple treatment with sodium hydroxide, which can be applied in textile industry.     

Effects of gamma irradiation on some mechanical properties of novoloid fibers

Novoloid fibers have high chemical, flame and thermal resistance; however they have low tensile properties. Effects of gamma irradiation on the tensile properties of novoloid fibers have been investigated. Loop and knot resistance have also been examined. Maximum tenacity of the single fiber increased with an increase of the radiation dose applied. According to the loop and knot tenacity results it is found that brittleness has been also affected by the amount of radiation dose.     

Effect of silk protein fibers on properties of thermoplastic rice starch

Biodegradable polymer was prepared as thermoplastic starch (TPS). Due to poor mechanical properties and high water absorption of TPS, thermoplastic rice starch (TPRS) was modified by reinforcing with natural silk protein fibers, as an alternative choice of fiber reinforcement. Different contents and lengths of silk fibers were varied and used as the reinforcement. Internal mixer and compression molding machine were used to mix and shaped the TPRS/silk composites. It was found that stress at maximum load and Young??s modulus of the TPRS/silk composites significantly increased with the incorporation of silk fibers. Water absorption of the TPRS/silk composites was also dropped by the addition of silk fibers. Moreover, thermal degradation temperatures of the TPRS/silk composites shifted to higher temperatures by the inclusion of the silk fibers. Functional group analysis and X-ray diffraction patterns were analyzed by FI-IR and XRD techniques, respectively. Furthermore, color measurement, morphology and biodegradation by soil burial test were carried out for different TPRS/silk composites.     

Influences of organic-modified Fe-montmorillonite on structure, morphology and properties of polyacrylonitrile nanocomposite fibers

The Fe-montmorillonite (Fe-MMT) combined catalysis effects of Fe ion with barrier effects of silicate clays, was firstly synthesized by hydrothermal method, and then was modified by cetyltrimethyl ammonium bromide (CTAB). The organic-modified Fe-montmorillonite (Fe-OMT) was dispersed in the N, N-dimethyl formamide (DMF) and then compounded with polyacrylonitrile (PAN) solution which was dissolved in DMF. The composite solutions were electrospun to form PAN/Fe-OMT nanocomposite fibers. The influences of the Fe-OMT on the structure, morphology, thermal, flammability and mechanical properties of PAN nanocomposite fibers were respectively characterized by X-ray diffraction (XRD), High-resolution transmission electron microscopy (HRTEM), Scanning electron microscopy (SEM), Thermogravimetric analyses (TGA), Micro Combustion Calorimeter (MCC) and Electronic Single Yarn Strength Tester. It was found from XRD curves that there was not observable diffraction peak of silicate clay, indicating that the silicate clay layers were well dispersed within the PAN nanofibers. The HRTEM image indicated that the multilayer stacks of nanoclays could be found within the nanofibers and were aligned almost along the axis of the nanofibers. The SEM images showed that the diameters of nanocomposite fibers were decreased with the loading of the Fe-OMT. The TGA analyses revealed that the onset temperature of thermal degradation and charred residue at 700°C of PAN nanocomposite fibers were notably increased compared with the pure PAN nanofibers, contributing to the improved thermal stability properties. It was also observed from MCC analyses that the decreased peak of heat release rate (PHRR) of the PAN nanocomposite fibers reduced the flammability properties. The loadings of Fe-OMT increased the tensile strength of PAN nanocomposite fibers, but the elongation at break of PAN nanocomposite fibers was lower than that of the PAN nanofibers.     

Effects of high energy electrons on physical and tensile properties of non-mulberry silk fibers

Tassar silk fiber (Antheraea mylitta) was irradiated with the available maximum dose range upto 100 kGy using 8 MeV electron beam at room temperature. Irradiation effect in these fibers is quantified in terms of the changes in microstructural parameters studied using wide-angle X-ray scattering data (WAXS). The crystal imperfection parameters such as crystallite size (〈N〉), lattice strain (g in %), and surface weighted crystallite size (D_s in Å) have been determined by line profile analysis (LPA) using Fourier method of Warren. For this purpose, exponential, lognormal, and Reinhold functions for column length distribution have been used for the determination of these parameters. These parameters were compared with tensile properties of the fibers. The increasing trend of crystallite size values (〈N〉 as well as D_s in Å) and tenacity (gf/den) with increasing dosage of radiation clearly indicates the cross linking polymer network in fiber. Comparison of SEM photographs also confirms the X-ray results.     

Effect of enzymatic treatment on the dyeing properties of protein wool fibers

Two proteolytic enzymes were used as auxiliaries in the dyeing of wool fabrics with acid dyes. The effect of the enzymes on dye exhaustion (%E) and dye uptake (K/S) was studied at 70, 85, and 98 °C and compared to the corresponding values obtained for the control samples which were dyed without enzymes under the same conditions. Two commercially available dyeing auxiliaries commonly used for the dyeing of wool at low temperatures were also used under the same conditions and compared with the dyeings made with and without enzymes. Treatment with transglutaminase was done in order to compensate the damaging effects of protease. The study shows that the enzymes could be used as auxiliaries in the dyeing of wool at lower temperatures.     

Effect of hollow polyester fibres on mechanical properties of knitted wool/polyester fabrics

The physical and mechanical characteristics of hollow polyester fibres were compared with solid polyester fibres in order to establish their processing behaviour and performance characteristics. The effects of hollow fibres on fabric properties were investigated by using microscopy and tests of tensile and bursting strength, pilling, abrasion resistance, water vapour permeability, and handle. The results show that tensile strength of hollow polyester fibres and yarns are negatively affected by the cavity inside the fibre. Hollow fibres also have higher stiffness and resistance to bending at relaxed state. Fabrics made from hollow polyester/wool blends and pure wool fabrics show three distinguishable steps in pilling. During pilling, hollow fibres break before being pulled fully out of the structure, leading to shorter protruding fibres. Microscopy studies showed that the breakdown of hollow fibres started during entanglement by splitting along the helical lines between fibrils. KES results showed that the friction between fibres and the fibre shape are the most important parameters that determine the fabric low stress mechanical properties. However, in some aspects, the hollow structure of the fibre does not have a significant effect.     

Investigation of antibacterial properties of nano-ZnO assembled cotton fibers

Nano-ZnO assembled cotton fibers (NZCF) with excellent antibacterial properties were fabricated using microwave synthesis method. The effects of ZnO size, ZnO content, assembly times, microwave power and Zn²⁺ concentration of the synthesis solution on the antibacterial activity of the NZCF were studied using bacteriological tests such as Petri dish and agar diffusion method. The results show that NZCF has the antibacterial circle width (ACW) of about 1.5–2.3 mm and 2.3–3.4 mm against Escherichia coli (E. coli, gram-positive organism) and Staphylococcus aureus (S. aureus, gram-negative organism), respectively. It is also found that the antibacterial activity of NZCF increases with decreasing ZnO size, increasing ZnO content in NZCF and increasing Zn²⁺ concentration in synthesis solution.