Modeling and differential evolution optimization of PAN carbon fiber production process

In this research, results of an experimental and artificial neural network fuzzy interface system (ANFIS) modeling of operating parameters on tensile strength of the carbon fibers are investigated. To do these experiments, the commercial polyacrylonitrile (PAN) fiber of Polyacryl Iran Corporation (PIC) was used as the precursors. The results show that increasing all of parameters improves tensile strength performance. ANFIS was applied to predict tensile strength of carbon fibers as a function of stabilization temperature at first stage (STFIS), stabilization temperature at second stage (STSS), stabilization temperature at third stage (STTS), stabilization temperature at fourth stage (STFOS), and carbonization temperature (CT). The optimum levels of influential factors, determined for tensile strength are STFIS 200 °C, STSS 225 °C, STTS 240 °C, STFOS 260 °C, CT, and 1400 °C. The modeling results showed that there is an excellent agreement between the experimental data and the predicted values. Furthermore, the fiber process is optimized applying differential evolution (DE) algorithm as an effective and robust optimization method.     

Performances of ramie fiber pretreated with dicationic imidazolium ionic liquid

The chemical structure of a new gemini dicationic imidazolium ionic liquid, 3,3′-[1,2-ethanediylbis (oxy-2,1-ethanediyl)]-bis[1-methyl-imidazolium]-dibromide (PEG₁₅₀-DIL) was established by ¹H-NMR and elemental analyses. Then, PEG₁₅₀-DIL was applied to pretreat ramie fiber. PEG₁₅₀-DIL treated ramie fiber was characterized by FT-IR, XRD, DSC-TG and FE-SEM. Finally, the mechanical and dyeing properties of PEG₁₅₀-DIL pretreated ramie fibers were studied. The optimum condition of PEG₁₅₀-DIL modification was carried out at 100 °C for 30 min. The color strength increased obviously with the duration time and temperature of the PEG₁₅₀-DIL. The tensile strength and strength retention of PEG₁₅₀-DIL -treated ramie fibers decreased with the increase of pretreating time and temperature. The tensile strength retention was 86.20 % under optimal PEG₁₅₀-DIL pretreating condition (100 °C, 30 min).     

The effect of gelation and curing temperatures on mechanical properties of pultruded kenaf fibre reinforced vinyl ester composites

Process parameters such as gelation and curing temperatures are parameters that influence the pultruded kenaf reinforced vinyl ester composites profile quality and performance. The effect of gelation and curing temperatures on mechanical (tensile, flexural and compression properties) and morphological properties of pultruded kenaf reinforced vinyl ester composites were analyzed. Obtained results indicated that increase of gelation and curing temperatures during the pultrusion process of kenaf reinforced vinyl ester composites influenced the mechanical properties of the composites. When the gelation and curing temperatures were increased, tensile strength, tensile modulus, flexural strength, flexural modulus and compressive strength were affected and they were either increased or decreased. The factors that influenced these results include improper curing, excessive curing, water diffusion, and the problems associated with interfacial bonding between fibre and matrices. The optimum values of the tensile strength for gelation and curing temperatures of kenaf pultruded composites were at 100 °C and 140 °C, tensile modulus at 80 °C and 180 °C, flexural strength at 100 ° and 140 °, flexural modulus at 120 ° and 180 °, and compressive strength at 120 °C and 180 °C, respectively. The scanning electron micrographs of tensile fractured samples clearly show that with the increase in gelation temperature, it creates the lumens between matrix and kenaf fibre thus reducing tensile properties whereas increasing the curing temperature caused less fibre pull out and enhanced fibre/matrix interfacial bonding.     

Production of carbon fibers modified with ceramic powders for medical applications

Carbon fibers and precursor polyacrylonitrile (PAN) fibres that contain either silica or hydroxyapatite particles, imbedded during the spinning process, were studied in this paper. The modified PAN fibers were thermally stabilized using a multi-stage process in the temperature range between 150 to 280 °C in an oxidative environment. Subsequent carbonization leading to obtain carbon fibers was carried on at 1000 °C in an argon atmosphere. The changes of properties of composite precursor fibers taking place during stabilization and carbonization processes were investigated by the combination of Differential Scanning Calorimetry, Fourier Transform Infrared Spectroscopy, Scanning Electron Microscopy equipped with energy dispersive X-ray spectrometer and ultrasonic methods. Mechanical properties, such as tensile strength, static Young’s modulus, elongation at fracture were analyzed at each stage of thermal stabilization process. Additionally some traditional measurements like fiber diameter and mass were studied. Ceramic powders added to the spinning solution were present also in composites fibers after stabilization and carbonization process. Such modification allows to avoid the post-treatment operations, for example by coating or covering with films, which were usually necessary in order to obtain bioactive character of implants. Modification of carbon fibers using calcium phosphate or silica can lead to the development of a new materials for the manufacturing of implants which can establish direct chemical bonds with bone tissue after implantation.     

Preparations of carbon fibers from precursor pitches synthesized with coal tar or petroleum residue oil

Pitch precursors were synthesized from coal tar(CT) and pyrolysis fuel oil(PFO, petroleum residue oil) at relatively low temperature of 250°C, in the presence of borontrifluoride/diethyletherate complex(BFDE) as a catalyst and nitrobenzene(NB) as a co-catalyst. The softening point, nitrogen content and carbon yield increased with an increase of concentration of NB. The pitch precursors with good spinnability were prepared by removing the volatile components through N₂ blowing. The precursor pitches were spun through a circular nozzle, stabilized at 310°C and finally carbonized at 1000°C. The optically anisotropic structure formed at the absence of NB was changed into isotropic structure, showing a decrease in size of the flow domain. The hollow carbon fiber could be prepared in the process of stabilization. The results proposed that the morphology of carbon materials could be controlled by changing the concentration of catalyst and/or co-catalyst and/or stabilization condition that affect on the mobility of molecules during carbonization.     

Investigation of the effect of cupric chloride on thermal stabilization of polyamide 6 as carbon fiber precursor

An investigation on the role of cupric (Cu²⁺) ion incorporation during the thermal stabilization of polyamide 6 fibers was carried out using a combination of differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and X-ray diffraction (XRD) measurements. Cupric chloride pretreated and thermally stabilized polyamide 6 (PA6) fibers was characterized by a reduction in fiber diameter and linear density values together with color changes from light brown to black with increasing stabilization time. PA6 fibers were properly stabilized after 8 h of stabilization time prior to carbonization. The results obtained from DSC and TGA measurements indicated that there was an improvement in the thermal stability when cupric (Cu²⁺) ions were incorporated into the polymer structure. TGA thermograms showed the relative improvement in thermal stability as indicated by increasing char yield with progressing time. Char yield reached a maximum value of 33.6 % at 1000 °C for the cupric chloride pretreated PA6 fibers stabilized for 12 h at 180 °C. Experimental results obtained from DSC and X-ray diffraction methods suggested the loss of crystallinity as a result of perturbation of hydrogen bonds with progressing time. The formation of cupric ion-amide coordination bonds improved the thermal stabilization by encouraging the development of ladder-like structures. The investigation resulted in a new method of evaluation of X-ray stabilization index specifically intended for the thermally stabilized PA6 fiber.     

Effects of carbonization temperatures on characteristics of porosity in coconut shell chars and activated carbons derived from carbonized coconut shell chars

A series of experiments have been conducted to study the effects of different carbonization temperatures (400, 600, 800 and 1000 °C) on characteristics of porosity in carbonized coconut shell char and activated carbon derived from carbonized coconut shell char with different activation times (30, 60, 90 and 120 min) at activation temperature of 900 °C. The results showed that high temperature carbonized coconut shell char and activated carbon samples derived from high temperature carbonized coconut shell chars had higher BET surface area, total volume, micropore volume and yield as compared to those of low temperature carbonized coconut shell char and activated carbon derived from low temperature carbonized coconut shell char. The BET surface area, total volume and micropore volume of activated carbon prepared from char obtained at 1000 °C with activation time of 120 min were 1926 m²/g, 1.26 cm³/g and 0.931 cm³/g, respectively. From the results, it was concluded that we could produce high surface area activated carbons from coconut shells using physical activation (steam activation) by proper selections of carbonization temperature and activation time.     

The role of thermal stabilization on the structure and mechanical properties of polyacrylonitrile precursor fibers

The thermal stabilization stage of polyacrylonitrile (PAN) fibers is characterized by a steady and continuous reduction in fiber diameter and linear density values together with color changes from reddish brown to shiny black with increasing stabilization time. Thermally stabilized PAN fibers acquire infusible and nonburning characteristics prior to the carbonization stage. Structural characterization of thermally stabilized polyacrylonitrile fibers was carried out using an indepth analysis of equatorial X-ray diffraction traces. Curve fitting of X-ray diffraction traces provided accurate peak parameters which were subsequently used for the evaluation of apparent crystallinity, apparent crystallite size and X-ray stabilization index. The results showed the loss of crystallinity due to the amorphization processes together with a steady and continuous decrease in lateral crystallite size with increasing stabilization time. With the progress of thermal stabilization, a new amorphous phase with a crosslinked and aromatized structure is formed which is expected to withstand high carbonization temperatures. Mechanical properties of the thermally stabilized PAN precursor fibers were found to be adversely affected with the progress of stabilization time. Due to the influence of thermal degradation mechanisms heavily involving chain scission along the fiber axis direction, tensile strength and tensile modulus values were found to decrease by significant proportions with the prolonged stabilization times.     

Characteristics of Electrical Heating Elements Coated with Graphene Nanocomposite on Polyester Fabric: Effect of Different Graphene Contents and Annealing Temperatures

This paper reports the fabrication of electrical heating elements based on the graphene/waterborne polyurethane (WPU) composite coated on polyester fabric with toughness like that of artificial leather. Samples were prepared with 0, 4, 8, and 16 wt% of graphene by using the knife edge method, and then, the samples were annealed from 100 oC to 160 °C. The graphene content had a large effect on the electrical and electrical heating properties. The surface resistivity was decreased by approximately 6 orders of magnitude with an increase from 0 wt% to 16 wt% graphene/WPU composite fabric. The electric heating properties were also improved, as indicated by the percolation threshold. Samples with various graphene contents were annealed, and it was found that the electrical and electrical heating properties were improved, and the most enhanced properties were obtained when the samples were annealed at 120 °C. The initial modulus and tensile strength were increased in comparison with those of 0 wt% and 16 wt% graphene/WPU composite coated on fabrics, but the elongation at break value was slightly decreased with an increasing graphene content. When the samples were annealed, initial modulus and tensile strength of samples were improved at 120 °C and 140 °C, and they were slightly decreased at 160 °C. However, the elongation at break showed an opposite tendency to the tensile strength. With the increase in content of graphene and annealing at 120 °C and 140 °C, the samples were more stiff and tough, and at 160 °C, the samples were softer. Therefore, graphene/WPU composite coated on polyester fabric by use of the annealing process may have applications in electrical heating elements due to its excellent heating performance and toughness like that of artificial leather.     

Adsorption Kinetics of Acid Red on Activated Carbon Web Prepared from Acrylic Fibrous Waste

In this work, activated carbon (AC) web was prepared using physical activation under the layer of charcoal in high temperature furnace. The carbonization of acrylic fibrous waste was performed at different temperatures (800 °C, 1000 °C, and 1200 °C) with heating rate of 300 °C/h and at different holding time. At 1200 °C, the heating rate of 300 °C/h and no holding time provided better results of surface area as compared to carbonization at 800 °C and 1000 °C. The activated carbon web (AC) prepared at 1200 °C was used for removal of Acid Red 27 dye from aqueous media by varying different parameters like initial concentration of dye, stirring speed, adsorbent dosage, and pH. The results were evaluated using non-linear forms of Langmuir and Freundlich isotherms. The Freundlich isotherm was found to describe the results more effectively because of non-homogenous surface of activated carbon web. Further, the kinetics of adsorption was examined using linear and nonlinear forms of pseudo 1st order and pseudo 2nd order.     

Electrical conductive and structural characterization of electrospun aligned carbon nanofibers membrane

In the paper, the membrane with aligned carbon nanofibers (CNFs) was prepared by electrospinning, stabilization and carbonization. The electrical conductivity of the membrane was examined. The effect of stabilization temperature and drum rotating speed on the conductivity of aligned CNFs membrane was discussed. The study on stabilization temperature showed that 250 °C was optimum parameter for preparing fibrous aligned CNFs membrane with uniform diameter, but 270 °C was benefit to fiber conglutination which could improve the electrical conductivity of the final CNFs membrane. The study on drum rotating speed showed that when drum rotating speed reached 2500 rpm, graphitic structures with parallel graphene sheets could be observed and 1000, 1500 and 2000 rpm CNFs membranes presented desirable conductivity with only 1.3 Ω·cm in the parallel directions and 2.0 Ω·cm in the perpendicular direction.     

Improvement of cake quality by superheated steam treatment of wheat

In order to improve cake quality, soft wheat was treated with superheated steam (SS) and used to make Madeira cakes, after which the cake batter properties and cake quality were analyzed. Both the cake batter properties and cake quality were significantly affected by SS treatment and cake quality was improved at some specific conditions. Batter viscosity was higher than the control at most conditions of SS treatment and it increased when treatment time was increased from 1 min to 7 min at 140 °C, 165 °C, 190 ^oC and 215 °C. Batter density decreased at some specific conditions. Except the treatment of wheat at 115 °C for 1 min and at 140 °C for 5 min and 7 min, other conditions all led to the decrease of baking loss of cakes. Specific volume of cakes increased at the conditions of 165 °C for 3 min, 190 °C for 1min and 215 °C for 1min. Texture properties and sensory qualities were improved at relatively high temperature for a short time of SS treatment. In conclusion, SS treatment of wheat at the conditions of relatively high temperature for a short time could improve cake quality significantly and SS treatment at 190 °C for 1 min was the best condition.     

Synthesis and characterization of water-soluble phthalocyanine Copper(II) complex and its coloration on acrylic fibers

Herein, we report the synthesis and dyeing property of cationic copper phthalocyanine (cationic CuPc). The synthesized cationic CuPc was characterized using UV-Vis spectra and it showed good solubility in aqueous solution over a wide pH range. The dyeing of cationic CuPc was successfully employed onto acrylic fiber. The dyeing of acrylic fiber using cationic CuPc was achieved using conventional method. The effects of five important variables such as liquor ratio, dye concentration, dyeing time, temperature and pH were examined on the color strength (K/S) of dyed acrylic fiber. The maximum color strength was obtained at lower liquor ratio (100:1), higher dye concentration (6 %), longer dyeing time (60 min), 120 °C and alkaline condition (pH 11).     

Cutinase treatment of cotton fabrics

Our study proposes an enzymatic scouring method for cotton fabrics using the enzyme cutinase. We established cutinase treatment conditions for cotton fabrics from their relative activity at different pH levels, temperatures, enzyme concentrations, and treatment times. Weight loss, moisture regain, K/S value, tensile strength, and SEM micrographs of cotton fabrics were analyzed. We determined the optimum cutinase treatment conditions to be as follows: pH of 9.0, temperature of 50°C, cutinase concentration of 100 %, and a treatment duration time of 60 min. We discovered that this cutinase treatment hydrolyzed the cuticle of cotton fabrics. The cutinase treatment did not decrease the moisture regain and the K/S value. The optimum concentrations of Triton X-100 and calcium chloride, which were used as auxiliaries for cutinase treatment, were found to be 0.5 % (v/v) and 70 mM, respectively. Some cracks were observed on the surface of the cotton fibers; however, the tensile strength did not decrease.     

Applicability of Industrial Sisal Fiber Waste Derived Activated Carbon for the Adsorption of Volatile Organic Compounds (VOCs)

Agricultural waste produced by the industry is a huge threat for the global environment. Utilization of agricultural waste is necessary and there is an urgent need to develop new techniques to solve this important problem. The main objective of this research was to evaluate the applicability of the activated carbon (AC) derived from industrial sisal fiber waste as passive samplers in monitoring toluene by comparing them to industry standard wafer and granular activated carbon (GAC). Carbonization time and ball milling effect on sisal fiber derived AC sample adsorption properties were investigated. Toluene adsorption isotherms were used to predict toluene adsorption capacities. Surface characteristics including surface area and pore volume were used to determine the relationships between them and adsorption capacity. Even though prepared AC samples have mesoporous structure, commercial samples have microporous structure. Surface area from 1245 m²/g to 1297 m²/g and toluene adsorption capacity from 21.4 % to 26.6 % was improved by increasing carbonization time from 1 h to 3 h at 650 °C carbonization temperature and 94.4 ml/min flow rate. Conversely, ball milling technique had negative effect by decreasing the surface area (674 m²/g) and the adsorption capacity of toluene (12.27 %). It is concluded that industrial sisal fiber waste have great potential as a precursor of AC for application in passive monitoring against toluene, particularly the produced mesoporous AC with 3 h carbonization time performs higher adsorption capacity (26.6 %) than commercially available microporous passive sampler (24.1 %) and GAC (22.8 %).     

Effects of postharvest treatments on recovery of Xanthomonas citri subsp. citri in infected grapefruit leaves

Studies were conducted to evaluate treatments that reduce recovery of Xanthomonas citri subsp. citri (Xcc) in infected grapefruit leaves. To investigate effects of temperature (0, 10, 40, and 50 °C), disinfectant (none or Pro-San), and treatment duration (0, 2, 10, and 20 min) on survival of Xcc in vitro, a split–split plot experimental design was utilized. Recovery of Xcc in vitro in the absence of Pro-San decreased with increasing treatment duration at 50 °C but not at temperatures <50 °C. Xcc in vitro was not detected after any treatment combination involving Pro-San. Decontamination of grapefruit leaves infected with Xcc in relation to disinfectant (none or Pro-San), temperature (0, 10, 40, 45, and 50 °C), treatment duration (0, 2, 5, 10, and 20 min), and assessment time (0, 2, 7, and 14 days post treatment [dpt]) was examined using a split–split–split plot design. Reductions in Xcc recovery generally increased with increasing treatment duration and temperature, and they were greater for treatments involving Pro-San. To examine the general trend of increased Xcc recovery with increasing dpt, nonlinear mixed regression analysis was used to fit a monomolecular model to relative Xcc recovery data. Results indicated that increases in relative Xcc recovery after 14 dpt were insignificant and unsubstantial. Treatment at 45 °C for 20 min or 50 °C for ≥5 min resulted in leaf tissue damage in some instances; in two cases, tissue damage was observed on untreated leaves 14 dpt. Experiments were conducted to investigate the relationships of tissue damage with leaf age and location of tissue damage in relation to point of inoculation. Tissue damage was observed on only the youngest, most supple leaves, and its localization did not appear to be related to naturally occurring citrus canker lesions or artificial inoculation sites. Results from these studies may be useful in formulation of future regulatory policies regarding trade of citrus foliage, especially those used as condiments.     

Thermal inactivation of Plasmodiophora brassicae Woron. and its attempted control by solarization in the Salinas Valley of California

Thermal inactivation of resting spores of P. brassicae Woron. in glasshouse soil depended on temperature, duration of treatment, inoculum concentration, and soil moisture. At 42, 44 and 50°C, the relationship between temperature and the time for thermal inactivation plotted on a semi-log scale was linear. Treatment times up to 45 days at 30°C and 37°C did not reduce infectivity. The detection threshold in the system was 10^0·5 spores/g of soil. At all temperatures tested, inactivation was achieved more rapidly in soil infested with 10² spores/g than with 10⁶ spores/g. Heat treatment was more effective in saturated soil than in half-saturated soil. Soil temperatures in the field in the northern Salinas Valley were increased 11–14°C by tarping with clear, polyethylene plastic. The average weekly maximum temperature and minimum temperature at a 10 cm depth under tarps were 38°C and 29°C respectively. Solarization reduced disease development after a 10-week treatment but not after a 5-week treatment.     

Grafting of Triphenylmethyl Group onto Polyurethane and the Impact on the Shape Recovery and Flexibility at Extremely Low Temperature

The bulky and rigid triphenylmethyl group was grafted onto polyurethane (PU) to reduce the molecular attractions between hard segments and to improve the mobility of the PU chain under freezing conditions. The triphenylmethyl-grafted PU exhibited improvement in the cross-link density, solution viscosity, maximum tensile stress, shape recovery at 10 °C, and low temperature flexibility compared with the plain PU. The soft segment melting was not affected by the grafted triphenylmethyl group, whereas the soft segment crystallization disappeared with the increase of the triphenylmethyl group content. The glass transition temperature (T_g) increased with the increase of the triphenylmethyl group content. The rapid increase of the tensile strength and shape recovery at 10 °C resulted from the cross-linking effect, whereas the strain at break and shape retention at -25 °C slightly decreased with the increase of the triphenylmethyl group content. The triphenylmethylgrafted PU displayed an excellent low temperature flexibility even at -50 °C due to the improved mobility of the PU chain compared to ordinary PU.     

Preparation,structure and properties of boron modified high-ortho phenolic fibers

Boron modified high-ortho phenolic fibers (o-BPFs) were prepared by melt-spinning from boron modified highortho phenolic resins (o-BPRs) with the weight-average molecular weight of 4973 g/mol, followed by being cured in a solution of formaldehyde and hydrochloric, and then heat-treated under high temperature. Gel permeation chromatography (GPC) and nuclear magnetic resonance spectroscopy (NMR) were used to measure the average molecular weight and ortho/para (o/p) ratio of o-BPRs. Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) were used to characterize the chemical and morphological structures of o-BPRs and o-BPFs. Thermogravimetric analysis (TGA) was employed to examine the thermal stability properties of different resins and fibers and the tensile strength of fibers was measured by a tensile tester. It was found that under proper curing and heat-treatment conditions, the tensile strength of o-BPFs reached 213.6 MPa and the char yield in N₂ atmosphere at 800 °C attained 75.4 %. Compared with phenolic fibers (PFs), the decomposition temperatures at 5 % weight loss of o-BPFs in N₂ and air atmospheres were increased by 156.8 °C and 219.0 °C, respectively.     

The study of processing parameters on impact behavior of high performance polyethylene fiber cross-ply composites by taguchi method

In this study, the effect of processing parameters such as temperature, pressure, time of compaction process and areal density on high-velocity impact behaviour of high performance polyethylene fibre cross-ply composites were investigated by Taguchi method. Samples were made through high temperature and pressure compacting process and morphology and interlayer adhesive of samples were investigated by scanning electron microscopy “SEM and T-peel test, repectively. Taguchi method was used to plan a minimum number of experiments. Statistical analysis, analysis of variance (ANOVA), was also employed to determine the relationship between experimental conditions and yield levels. ANOVA was applied to calculate sum of square, variance, ratio of factors variance to error variance and contribution percentage of each factors on response. A hemispherical tip type projectile was used for high velocity impact tests and the depth of trauma as the response factor was measured after impacting test. Results showed that when the temperature, pressure, and time of compacting process were 125 °C, 3 MPa, and 30 min for the composite sample with 7.4 kg/m² areal density, the trauma depth was decreased to its lowest value.