Enhanced thermal properties for epoxy composites with a three-dimensional graphene oxide filler

In this study, we report a simple and efficient method to prepare three-dimensional graphene oxide (3DGO) network by freeze drying and investigate the effect of 3DGO network on thermal properties of epoxy composites. It was found that the 3DGO network not only improved thermal conductivity, thermal stability, glass transition temperature and storage modulus of epoxy composites, but also reduced the thermal expansion properties of epoxy composites. For instance, the thermal conductivity value of epoxy composite with only 1.3 wt% 3DGO is 0.62 Wm^-1K^-1, increased by 148 % in comparison with that of the neat epoxy (0.25 Wm^-1K^-1).     

Enhanced mechanical and thermal properties of hybrid graphene nanoplatelets/multiwall carbon nanotubes reinforced polyethylene terephthalate nanocomposites

The effects of graphene nanoplatelets (GNP) and multiwall carbon nanotube (MWCNT) hybrid nanofillers on the mechanical and thermal properties of reinforced polyethylene terephthalate (PET) have been investigated. The nanocomposites were melt blended using the counter rotating twin screw extruder followed by injection molding. Their morphology, mechanical and thermal properties were characterized. Combination of the two nanofillers in composites formulation supplemented each other which resulted in the overall improvement in adhesion between fillers and matrix. The mechanical properties and thermal stability of the hybrid nanocomposites (PET/GNP1.5/MWCNT1.5) were significantly improved compared to PET/GNP3 and PET/MWCNT3 single filer nanocomposites. However, it was observed that GNP was better in improving the mechanical properties but MWCNT resulted in higher thermal stability of Nanocomposite. The transmission electron microscopy (TEM) and field emission scanning electron microscopy (FESEM) revealed uniform dispersion of the hybrid fillers in PET/GNP1.5/MWCNT1.5 nanocomposites while agglomeration was observed at higher filler content. The MWCNT prevented the phenomenal stacking of the GNPs by forming a bridge between adjacent GNP planes resulting in higher dispersion of fillers. This complimentary geometrical structure is responsible for the significant improvement in the thermal stability and mechanical properties of the hybrid nanocomposites.     

Enhanced thermal transport performance for poly(vinylidene fluoride) composites with superfullerene

High thermal conductive polymer composites have recently attracted much attention, along with the quick development to the electronic devices toward higher speed. The addition of high thermal conductive fillers is an efficient method to solve this problem. Here, we introduced superfullerene (SF), a novel zero-dimensional carbon-based filler, and incorporated into PVDF by a solution method. The effects of SF filler on the thermal conductivity of PVDF composites were systematically investigated. It was found that PVDF composites exhibited an improvement in thermal conductivity at a low SF loading. PVDF composites with only 5 wt% SF filler present the thermal conductivity value of 0.365 Wm^-1K^-1, which is as much as 121 % enhancement in comparison with that of neat PVDF. In view of the excellent thermal transport performance, the composites may enable some applications in thermal management in the future.     

Enhanced mechanical and thermal properties of carbon fiber composites with polyamide and thermoplastic polyurethane blends

In this article, we demonstrated the preparation of carbon-fiber-reinforced composites using a polyamide 6 (PA6)/thermoplastic polyurethane (TPU) blend, in which the addition of TPU resulted in superior mechanical performances and increased thermal stability. According to various characterization techniques, these results are attributed to an enhanced adhesion and a homogeneous dispersion of long-carbon-fibers (LCFs) with TPU sizing in blended polymer matrix. Above all, dynamic-mechanical thermal analysis (DMTA) measurements clearly show that the dynamic storage modulus (E') of the blend composites is increased by threefold with temperature ranges below and above the glass transition temperature. The presence of LCFs in TPU systems induces effective fiber orientation, exhibiting simultaneous improvements in the tensile strength, flexural strength, and thermal stability.     

Mechanical and thermal properties of epoxy composites containing graphene oxide and liquid crystalline epoxy

The graphene oxide (GO) sheets are chemically grafted with γ-etheroxygentrimethoxysilane (KH560) and liquid crystalline epoxy (LCE) is synthesized from 4,4′-bis(2-hydroxyhexoxy)biphenyl (BP₂) and epichlorohydrin before being incorporated into epoxy matrix. Then we present a novel approach to the fabrication of advanced polymer composites from epoxy matrix by incorporation of two modifiers, which are grafted GO (g-GO) and LCE. The mechanical properties of epoxy composites are greatly improved by incorporating LCE/g-GO hybrid fillers. For instance, the addition of 3 wt% hybrid filler (2 wt% g-GO and 1 wt% LCE) into the epoxy matrix resulted in the increases in impact strength by 132.6 %, tensile strength by 27.6 % and flexural strength by 37.5 %. Moreover, LCE/g-GO hybrid fillers are effective to increase thermal decomposition temperature, glass transition temperature, and storage modulus by strong affinity between the fillers and epoxy matrix.     

Thermal conductivity and thermal expansion behavior of pseudo-unidirectional and 2-directional quasi-carbon fiber/phenolic composites

In the present paper, a variety of fiber reinforcements, for instance, stabilized OXI-PAN fibers, quasi-carbon fibers, commercial carbon fibers, and their woven fabric forms, have been utilized to fabricate pseudo-unidirectional (pseudo-UD) and 2-directional (2D) phenolic matrix composites using a compression molding method. Prior to fabricating quasi-carbon fiber/phenolic (QC/P) composites, stabilized OXI-PAN fibers and fabrics were heat-treated under low temperature carbonization processes to prepare quasi-carbon fibers and fabrics. The thermal conductivity and thermal expansion/contraction behavior of QC/P composites have been investigated and compared with those of carbon fiber/phenolic (C/P) and stabilized fiber/phenolic composites. Also, the chemical compositions of the fibers used have been characterized. The results suggest that use of proper quasi-carbonization process may control effectively not only the chemical compositions of resulting quasi-carbon fibers but also the thermal conductivity and thermal expansion behavior of quasi-carbon fibers/phenolic composites in the intermediate range between stabilized PAN fiber- and carbon fiber-reinforced phenolic composites.     

Chitosan-filled polypropylene composites: The effect of filler loading and organosolv lignin on mechanical,morphological and thermal properties

In this work, the effect of organosolv lignin on properties of polypropylene (PP)/chitosan composites was investigated. Mechanical and thermal properties of the composites were analyzed by means of ASTM D 638-91, ASTM D 256, thermogravimetry analysis (TGA) and differential scanning calorimetry (DSC). Tensile strength and elongation at break of the PP composites decreased upon the presence of chitosan filler, but Young’s modulus improved. Impact strength was found to increase with the maximum value at 30 php of filler loading. At a similar loading, treated PP/chitosan composites were found to have higher tensile strength, elongation at break, Young’s modulus as well as impact strength than untreated composites. Furthermore, the presence of organosolv lignin imparted a plasticizing effect. Thermal properties of the treated PP/chitosan composites were better as compared with the untreated PP/chitosan composites; although the chemical treatment did not alter the thermal degradation mechanism. In addition, the obtained results were comparable to results from previous studies. This finding implied that the organosolv lignin could be a potential reagent to replace its synthetic counterpart.     

The evaluation of the thermal and mechanical properties of aramid/semi-carbon fibers hybrid composites

In this research work, aramid and semi-carbon fibers (SCFs) were hybridized in the form of interlayer or layer by layer into epoxy matrix by hand lay-up method. Afterward, the effect of hybridization on the thermal and mechanical properties of epoxy composites was characterized by thermal analysis; horizontal burning; tensile and bending tests. Based on the results of the mechanical tests, increasing SCFs to aramid fibers ratio decreased tensile strength, elastic and flexural modulus. But with increasing this ratio to 53 % failure strain reduced, whereas in the ratios of more than 53 %, the failure strain enhanced. The results of thermal analysis curves indicated that there are three stage mass loss at the temperature ranges of 100-220, 270-470 and 500-620 °C. It was also found that with increasing the SCFs to aramid fibers ratio decreased the third-stage of the mass loss. The results of horizontal burning showed that increasing the SCFs to aramid fibers ratio decreased the rate of burning.     

Mechanical,thermal and interfacial properties of green composites from basalt and hybrid woven fabrics

Composites based on pure Basalt and Basalt/Jute fabrics were fabricated. The mechanical properties of the composites such as flexural modulus, tensile modulus and impact strength were measured depending upon weave, fiber contents and resin. Dynamic mechanical analysis of all composites were done. From the results it is found that pure basalt fiber combination maintains higher values in all mechanical tests. Thermo-gravimetric (TG/DTG) composites showed that thermal degradation temperatures of composites shifted to higher temperature regions compared to pure jute fabrics. Addition of basalt fiber improved the thermal stability of the composite considerably. Scanning electron microscopic images of tensile fractured composite samples illustrated that better fiber-matrix interfacial interaction occurred in hybrid composites. The thermal conductivity of composites are also investigated and thermal model is used to check their correlation.     

Improving thermal conductivity of cotton fabrics using composite coatings containing graphene, multiwall carbon nanotube or boron nitride fine particles

Graphene, multi-wall carbon nanotube (MWCNT) and fine boron nitride (BN) particles were separately applied with a resin onto a cotton fabric, and the effect of the thin composite coatings on the thermal conductive property, air permeability, wettability and color appearance of the cotton fabric was examined. The existence of the fillers within the coating layer increased the thermal conductivity of the coated cotton fabric. At the same coating content, the increase in fabric thermal conductivity was in the order of graphene > BN > MWCNT, ranging from 132 % to 842 % (based on pure cotton fabric). The coating led to 73 %, 69 % and 64 % reduction in air permeability when it respectively contained 50.0 wt% graphene, BN and MWCNTs. The graphene and MWCNT treated fabrics had a black appearance, but the coating had almost no influence on the fabric hydrophilicity. The BN coating made cotton fabric surface hydrophobic, with little change in fabric color.     

Si-Al hybrid effect of waterborne polyurethane hybrid sizing agent for carbon fiber/PA6 composites

The interface of fiber-reinforced composites has remained a vexing problem that limits the use of the excellent properties of carbon fiber (CF) in composite applications. In the present study, waterborne polyurethane (WPU) hybrid sizing agents were prepared to improve the performances of CFs and the interface strength of CF/PA6 composites. The structural and mechanical properties of the single-CF and CF/PA6 composites were systematic investigated. The results showed that the mechanical properties of the CF/PA6 composites were significantly improved by adding of WPU hybrid sizing agent. The tensile and flexural strengths of the WPU/SiO₂/Al₂O₃ hybrid sizing agent treated CF/PA6 composites were increased by 24.0 % and 25.7 % than those of no-sizing treated CF/PA6 composites, respectively.     

Polylactic acid/carbon fiber composites: Effects of functionalized elastomers on mechanical properties,thermal behavior,surface compatibility,and electrical characteristics

In this study, the maleic anhydride grafted styrene-ethylene-butylene-styrene block copolymer (SEBS-g-MA) is used as the compatilizer for polylactic acid (PLA)/carbon fiber (CF) composites. The effects of SEBS-g-MA on the mechanical properties, thermal behavior, interfacial compatibility, and electrical characteristics of composites are then evaluated. The mechanical property tests indicate that when the amount of compatilizer increases, the tensile properties and flexural property of the composites decrease while their impact strength increases. The SEM results show that the compatilizer can decrease the interstices between PLA and CF, and thereby augments their interfacial compatibility. The differential scanning calorimetry (DSC) results confirm that the compatilizer results in a greater crystallization temperature and a greater crystallinity of the composites. The electrical characteristic results indicate that neither PLA nor SEBS-g-MA is not interfered with the conductive network that is constructed by CF, which is exemplified by an average electromagnetic shielding effect of above ?30 dB. This study confirms that SEBS-g-MA can improve interfacial compatibility and toughness, as well as attain good electrical characteristics of PLA/CF composites.     

Cellulose nanowhisker-incorporated poly(lactic acid) composites for high thermal stability

In this study, biodegradable composites were prepared using cellulose nanowhiskers and poly(lactic acid). For processing at high temperature over 200 °C, cellulose nanowhiskers were prepared by ultra-sound treatment, with the high thermal stability of natural cellulose. The nanowhiskers were confirmed using transmission electron microscopy, X-ray diffraction, and thermo-gravimetric analysis. Surface modification of the cellulose nanowhiskers was performed to increase the adhesion between hydrophilic nanofillers and hydrophobic polymer matrix. The dynamic mechanical thermal analysis of the composites showed better reinforcing effect of the modified cellulose nanocrystals. The effects of cellulose nanowhiskers on the biodegradability of poly(lactic acid) were studied using a microbial oxidative degradation analyzer.     

Investigation of jute-lignin-poly (3-hydroxybutyrate) hybrid biodegradable composites with low water absorption

This study developed a novel PHB-lignin-jute biodegradable composite with preferable mechanical properties and low water absorption. The appearances of fracture surface of composites were analyzed by scanning electron microscope. The result suggested a Gaussian-like distribution of the size particles supporting the presence of lignin with a radius smaller than 0.5 μm. According to X-ray diffraction, the presence of lignin and jute fibers was decreased the crystallization of PHB. Moreover, the glass transition temperature of PHB increased, and the endotherm during glass transition was decreased. The maximum tensile strength and modulus of composites were obtained with 30 wt% jute fiber contents and 4 wt% lignin contents. The presence of jute fibers was largely increased the water absorption of composites. However, the presence of lignin was effectively decreased the water absorption of composites at saturation levels.     

Tensile and bending behavior for woven carbon-aramid/epoxy hybrid composites with various lamination structures by the VARTM method

High-performance composites by super fiber are difficult to apply at industrial field due to the high cost. To overcome this problem, there is a need to widely spread the use of the excellent composites. The composites with superior mechanical performance were investigated by a suitable stacking combination under limited amounts of a raw material. Carbon/aramid hybrid composites were soundly manufactured using the VARTM process. The excellent combinations of both the tensile and bending properties were determined. The lamination position and the continuous cumulative count of reinforcements play an important role in the strength and stiffness.     

Preparation of porous PVDF nanofiber coated with Ag NPs for photocatalysis application

The porous Polyvinylidene fluoride (PVDF) nanofibers were prepared by leaching method using polyethylene oxide (PEO) as porogen for the first time. The influences of the molecular weight (MW) and concentration of PEO, and the leaching solution on the morphology and the surface area of the porous PVDF nanofiber were systematically investigated. Polyethylene glycol 6000 (PEG6000) showed a better pore-forming effect. Optimized preparation parameters were obtained. With the ratio of PEG6000/PVDF reaching 1:1, the surface area of the resulting porous PVDF nanofiber was about three times higher than that of the pure PVDF nanofiber. Moreover, NaClO solution as leaching solution showed a very limited influence on the surface area of porous PVDF nanofiber. Afterwards, Ag NPs coated PVDF (Ag/PVDF) nanofiber was prepared by physical adsorption of Ag ions and in-situ reduction reaction using sodium borohydride as reductant. The photoactivity of Ag/PVDF nanofiber was evaluated by the photodegradation of methyl orange (MO) under visible light irradiation. Ag/PVDF nanofiber showed a better photoactivity than PVDF-Ag nanofiber prepared by the ex-situ blending method.     

An improved shear lag model for predicting stress distribution in hybrid fiber reinforced rubber composites

An improved micromechanical shear lag model, which considers the interphase and bonded fiber end, is developed to investigate the load-carrying characteristics and stress profiles in hybrid aramid/sepiolite fiber reinforced rubber composites. The properties of the equivalent matrix, which is combination of sepiolite fiber and rubber matrix, are determined by Mori-Tanaka method. The axial and shear stresses at the fiber end are resolved by the imaginary fiber technique. The results obtained from the improved model show the tensile stress has a maximal at the real fiber center and the interfacial shear stress has a maximal at the end of the real fiber. Comparing with the results from Tsai’s model, the improved model has a better agreement with the numerical simualtion results. The effects of the imaginary fiber length on the stress transfer are analyzed and the results show that the effects can be ignored when the imaginary fiber length is greater than twice of the fiber radius. The effects of interphase modulus and thickness on the maximal axial and shear stresses are discussed. The results show that the interphase modulus and thickness of about 106.3 MPa and 0.2 μm are optimal to prevent interfacial debonding and improve the strength of hybrid fiber reinforced rubber composites.     

Crystallization of poly(vinylidene fluoride)-SiO2 hybrid composites prepared by a Sol-gel process

Organic-inorganic hybrid composites consisting of poly(vinylidene fluoride) (PVDF) and SiO₂ were prepared through a sol-gel process and the crystallization behavior of PVDF in the presence of SiO₂ networks was investigated by spectroscopic, thermal and x-ray diffraction measurements. The hybrid composites obtained were relatively transparent, and brittleness increased with increasing content of tetraethoxysilane (TEOS). It was regarded from FT-IR and DSC thermal analyses that at least a certain interaction existed between PVDF molecules and the SiO₂ networks. X-ray diffraction measurements showed that all of the hybrid samples had a crystal structure of PVDFγ-phase. Fresh gel prepared from the sol-gel reaction showed a very weak x-ray diffraction peak near 2θ=21° due to PVDF crystallization, and intensity increased gradually with time after gelation. The crystallization behavior of PVDF was strongly affected by the amount of SiO₂ networks. That is, SiO₂ content directly influenced preference and disturbance for crystallization. In polymer-rich hybrids, SiO₂ networks had a favorable effect on the extent of PVDF crystallization. In particular, the maximum percent crystallinity of PVDF occurred at the content of 3.7 wt% SiO₂ and was higher than that of pure PVDF. However, beyond about 10 wt% SiO₂, the crystallization of PVDF was strongly confined.     

Preparation and characterization of glass fiber-coir hybrid composites by a novel and facile Prepreg/Press process

The present study explored the preparation of glass fiber-coir reinforced unsaturated polyester resin hybrid (GCU) composites with a novel Prepreg/Press fabrication process. Flexural, impact and thermal-mechanical properties of GCU composites were investigated. Coir reinforced unsaturated polyester resin (CU) composites was also prepared with the same process to explore the enhancement effect of glass fabric on the mechanical properties of coir-based composites. The effect of fabrication pressure on the mechanical properties of CU and GCU composites was examined. Micromorphology and interfacial reaction of the composites were analyzed. It is shown that GCU composites fabricated with the Prepreg/Press process have excellent flexural strength (185.0 MPa), MOE (18.3 GPa), and impact strength (67.2 kJ/m²). The mechanical properties of GCU composites increased with the increase of applied pressure up to 0.8 MPa in the Prepreg/Press process. However, further increase of applied pressure led to the decrease in mechanical properties. The addition of glass fabrics to GCU composites showed 419 % improvement in flexural strength, 708 % improvement in MOE and 562 % improvement in impact strength over coir-based composites. The micromorphology study proved that the poor interfacial bonding between coir and matrix led to the low mechanical properties of coir-based composites.     

Experimental study on structure and mechanical properties of hemp/PBTG composites with fiber contents and thermal exposures

Most materials used in daily life are polymeric materials based on petrochemistry. The used polymeric materials can cause land pollution and air pollution after landfill or incineration. In contrast, natural fiber reinforced (NFR) composites are more suitable for the environment, however the reliability in terms of the durability and weatherability of NFR composites is still lacking. Thus, NFR composites require the reliability involved with durability and weatherability. In this work, poly(butylene terephthalate-co-glutarate) (PBTG), with a chemical structure similar to biodegradable PBAT, was used as the matrix in the composites, and hemp fibers were used as the reinforcement. Hemp/PBTG composites were fabricated by stacking hemp-fiberwebs and PBTG films with various fiber contents and thermal exposure times. Characteristics of the composites, such as the morphological structure, chemical structure, tensile properties, compressive properties, flexural properties, and impact strength, were analyzed to obtain the effects of fiber volume fraction and thermal exposure. As a result, hemp/PBTG composites were hardened in proportion to fiber volume fractions, and the hardening behavior of the composites increased tensile strength and flexural strength. However, the hardened structure of the composites decreased the impact strength and compressive strength of the composites. On the other hand, the mechanical properties of hemp/PBTG composites with thermal exposure times, were governed significantly by the brittleness behavior of the resin and the increased crystallinity of hemp fibers. Thus, the hemp fibers contributed to the improvements on structural stability, tensile strength and flexural strength of the hemp/PBTG composites, and increased the thermal durability of the composites with various thermal exposures.