Dimensional stability of MDF panels produced from fibres treated with maleated polypropylene wax

Medium-density fibreboard (MDF) was produced from fibres treated with maleated polypropylene wax. The objectives of this study were to improve the dimensional stability of MDF panels by this treatment; to observe the maleated polypropylene wax distribution within the MDF panels using conventional fluorescence microscopy; and to determine the effects of the treatment on the mechanical properties and vertical density profile of the panels. MDF panels were produced from two resin types (urea-formaldehyde and melamine-urea-formaldehyde) and three maleated polypropylene wax contents (0, 3 and 5%). Photomicrographs show that maleated polypropylene wax forms agglomerates within the MDF panels which is an evidence of its poor distribution in our experimental conditions. Our results show an important reduction on thickness swelling and water absorption after water soaking for panels produced from treated fibres. Linear expansion and contraction in adsorption and desorption conditions between 80 and 50% relative humidity increased following fibre treatment. However, thickness swelling and shrinkage in similar conditions showed an important reduction following fibre treatment. The fibre treatment did not have negative effects on the mechanical properties or the vertical density profile of MDF panels. The modulus of rupture and modulus of elasticity in bending were increased by the treatment independently of maleated polypropylene wax content. The internal bond strength increased following the addition of 5% maleated polypropylene wax content.     

Physical and mechanical properties and colour changes of fast-growing Gympie messmate wood subjected to two-step steam-heat treatments

This study aimed to evaluate physical and mechanical properties and colour changes of fast-growing Gympie messmate wood subjected to two-step steam-heat treatments. To achieve this, Gympie messmate wood was thermally treated under different conditions. Combined steam (127°C and ～0,1471 MPa) and heat treatments in an oven (180–240°C for 4 hours) were performed. Physical and mechanical properties were evaluated by weight loss, equilibrium moisture content, specific gravity, volumetric and linear swelling and static bending tests, while colour changes were studied using CIEL*a*b* technique. The main findings showed that the steam pre-treatment in autoclave influenced most of the technological properties evaluated, mainly for heat treatments performed in low temperatures (180–200°C). The most significant changes after thermal treatments were observed for dimensional stability, which increased as a function of temperature of treatment. On the other hand, mechanical strength of thermally modified wood was significantly affected, while stiffness did not change. Colour modifications due to the application of two-step steam-heat treatments confirm the possibility to using these samples for aesthetic purposes.     

Ultrastructural features affecting mechanical properties of wood fibres

Abstract

The purpose of this review is to re-examine some of the existing knowledge on the ultrastructure of softwood fibres and modelling of the hygroelastic properties of these fibres. The motivation is that the ultrastructure of wood fibres has a strong influence on fibre properties such as stiffness and hygroexpansion. This structure–property relationship can be modelled with, for instance, composite mechanics to assess the influence of ultrastructure on the fibre properties that in turn control the engineering properties of wood fibre composites and other wood-based materials. Comprehensive information about the ultrastructure is presented that can be useful in modelling the hygroelastic behaviour of wood fibres. Many attempts to model ultrastructure–property relationships that have been carried out over the years are reviewed. Even though models suffer from limiting approximations at some level, they have been useful in revealing valuable insights that can help to clarify experimentally determined behaviour of wood fibres. Still, many modelling approaches in the literature are of limited applicability, not the least when it comes to geometry of the fibre structure. Therefore, an example of finite element modelling of geometrically well-characterized fibres is given. This approach is shown to be useful to asses the influence of the commonly neglected irregular shape on elastic behaviour and stress state in wood fibres. Comparison is also made with an analytical model which assumes cylindrical fibre shape. Predictions of the elastic properties made with analytical modelling of cylindrical fibres and with finite element modelling of geometrically characterized fibres are in concert, but the stress state and failure predictions only show qualitative similarity. It can be concluded that calculations on fibres with the irregular and more realistic geometry combined with experiments on single fibres are necessary for a better and more quantitative understanding of the hygroelastic behaviour and particularly failure of wood fibres. It is hoped that this paper can provide a foundation and an inspiration for modelling, in combination with experiments and microscopy, for better predictions of the mechanical behaviour of wood fibres and wood fibre composites.     

Ultrastructural features affecting mechanical properties of wood fibres

The purpose of this review is to re-examine some of the existing knowledge on the ultrastructure of softwood fibres and modelling of the hygroelastic properties of these fibres. The motivation is that the ultrastructure of wood fibres has a strong influence on fibre properties such as stiffness and hygroexpansion. This structure-property relationship can be modelled with, for instance, composite mechanics to assess the influence of ultrastructure on the fibre properties that in turn control the engineering properties of wood fibre composites and other wood-based materials. Comprehensive information about the ultrastructure is presented that can be useful in modelling the hygroelastic behaviour of wood fibres. Many attempts to model ultrastructure-property relationships that have been carried out over the years are reviewed. Even though models suffer from limiting approximations at some level, they have been useful in revealing valuable insights that can help to clarify experimentally determined behaviour of wood fibres. Still, many modelling approaches in the literature are of limited applicability, not the least when it comes to geometry of the fibre structure. Therefore, an example of finite element modelling of geometrically well-characterized fibres is given. This approach is shown to be useful to asses the influence of the commonly neglected irregular shape on elastic behaviour and stress state in wood fibres. Comparison is also made with an analytical model which assumes cylindrical fibre shape. Predictions of the elastic properties made with analytical modelling of cylindrical fibres and with finite element modelling of geometrically characterized fibres are in concert, but the stress state and failure predictions only show qualitative similarity. It can be concluded that calculations on fibres with the irregular and more realistic geometry combined with experiments on single fibres are necessary for a better and more quantitative understanding of the hygroelastic behaviour and particularly failure of wood fibres. It is hoped that this paper can provide a foundation and an inspiration for modelling, in combination with experiments and microscopy, for better predictions of the mechanical behaviour of wood fibres and wood fibre composites.     

Effects of pulp freezing and frozen pulp storage on fibre characteristics

Summary A requirement of long-term research on pulp fibres in that the material for study be stored for prolonged periods without deterioration and without changes in properties. In this paper effects of pulp freezing and thawing and of frozen pulp storage on fibre, wet web, and handsheet properties are discussed. A variety of radiata pine kraft pulps, a radiata pine sodium bisulphite pulp, and silver beech and hard beech (Nothofagus species) kraft pulps are examined.The expanded walls and diameters of beaten fibres were contracted by pulp freezing. This behaviour made fibres less flexible and less able to collapse during papermaking operations. The freezing treatment also caused fibre kinks and other fibre configurations which existed in a pulp before freezing to be fixed into position and made somewhat resistant to straightening when in strained wet webs. It was found that extents of fibre kink can be varied depending on the degree to which fibre configurations are forced into a pulp network before freezing. Increasing periods of frozen storage caused the intensity and distribution of bonds redeveloped by the freezing treatment to be progressively modified. Fibre walls were, however, not contracted further by increasing periods of frozen storage.The technical assistance of Miss D. Brookes is gratefully acknowledged     

Strength properties of thermally modified softwoods and its relation to polymeric structural wood constituents

Thermal modification at relatively high temperatures (ranging from 150 to 260 °C) is an effective method to improve the dimensional stability and resistance against fungal attack. This study was performed to investigate the impact of heat treatment on the mechanical properties of wood. An industrially-used two-stage heat treatment method under relative mild conditions (< 200 °C) was used to treat the boards. Heat treatment revealed a clear effect on the mechanical properties of softwood species. The tensile strength parallel to the grain showed a rather large decrease, whereas the compressive strength parallel to the fibre increased after heat treatment. The bending strength, which is a combination of the tensile stress, compressive stress and shear stress, was lower after heat treatment. This decrease was less than the decrease of only the tensile strength. The impact strength showed a rather large decrease after heat treatment. An increase of the modulus of elasticity during the bending test has been noticed after heat treatment. Changes and/or modifications of the main wood components appear to be involved in the effects of heat treatment on the mechanical properties. The possible effect of degradation and modification of hemicelluloses, degradation and/or crystallization of amorphous cellulose, and polycondensation reactions of lignin on the mechanical properties of heat treated wood have been discussed. The effect of natural defects, such as knots, resin pockets, abnormal slope of grain and reaction wood, on the strength properties of wood appeared to be affected by heat treatment. Nevertheless, heat treated timber shows potential for use in constructions, but it is important to carefully consider the stresses that occur in a construction and some practical consequences when heat treated timber is used.     

亚麻屑/高密度聚乙烯复合材料性能研究

采用两步法工艺和设备,按照9组实验配方,在基础配方的基础上,添加铁红和UV531作为添加剂,制备出亚麻屑/高密度聚乙烯复合材料。分析了加入不同添加剂的复合材料老化前后的弯曲性能、冲击性能和密度。实验数据表明,亚麻屑含量为60%、添加抗老化剂UV531的木塑复合材料物理及力学性能较好,得出了加工亚麻屑/HDPE复合材料的最优工艺和实验配方。     

竹材的微观结构及其与力学性能的关系

采用宏观与微观相结合的方法,研究了不同种类不同部位的沿壁厚分层竹材的力学性能与生物组织微结构的关系。在扫描电镜内进行试验动态测试,并分析其形态。竹材主要由承力的纤维厚壁细胞和起速接作用并传递载荷的薄壁细胞基体所组成。竹材具有良好的比强度,比刚度,是其厚壁细胞竹纤维排列整齐的结果。在宏观力学性能方面;毛竹高于蒿竹,靠上部大于基部,竹壁外层优于内层,这都是与纤维组织细密、纤维层厚、纤维密度大等因素有关。对竹材生物组织微观结构合理分布和独突优越性的了解,不仅对竹材细胞组织的真实形态有进一步的科学认识,而且对研制竹/塑及其它复合材料增强的有效性和纤维铺层设计都有实际意义,并有助于对不同部位竹材的充分利用。     

Determination of the cellulose and lignin content on wood fibre surfaces of eucalypts as a function of genotype and site

We compared the chemical composition of wood fibres and fibre surfaces of several eucalypt species and hybrids originating from various growth sites in South Africa. The objective was to test for differences in chemical surface composition due to genetics or site with the ultimate aim to facilitate a tailor-made supply of wood for pulping that results in an optimal blend of fibres that can be pulped together with similar yields. This, however, requires a sound knowledge of the fibre properties. The surface functionality on the single fibre level is a key property, because it determines how good inter-fibre bonding will be when paper is formed, which depends amongst other fibre properties on the amount of free hydroxyl groups that are available and therefore on the cellulose content on the fibre surface. The cellulose and lignin content on the fibre surface were determined with chemical force microscopy, a variation of atomic force microscopy. Since the general bulk composition of the fibre and the surface composition might differ, both parameters were determined. We found significant differences in the cellulose and lignin content on fibre surfaces, with regard to genotype and site, respectively. In some, but not all, cases, the surface composition of wood fibres followed the bulk composition, and differences were generally more pronounced. Differences due to genotype were significant, especially with regard to the surface lignin content—but variation due to site was also distinctly recognisable. This variation in surface functionality could be the reason why some pulpwood blends result in a lower pulp yield and different quality.     

Influence of pulping variables on the properties of Elaeis guineensis soda pulp as evaluated by response surface methodology

Response surface methodology with central composite design was used to investigate the influence of pulping conditions, viz. cooking temperature, time-at-temperature and alkali charge for alkaline pulping of oil palm empty fruit bunch fibres, on the properties of the pulp and paper obtained (screened yield, Kappa number, tensile and tear indices). Quadratic models consisting of the three independent variables were found to accurately describe the pulping of this material with correlation between the actual and predicted values of the response variables having a relatively good degree of R². The delignification of oil palm empty fruit bunch fibre can be achieved with ease using sodium hydroxide as the sole cooking agent to about 30–45% yield with the process greatly enhanced by an increase in temperature. Although, a relatively low temperature (about 160°C) within the limits of pulping time (60–120 min) and of alkali charge between 20 and 30% is generally sufficient.     

An improved fibril angle measurement method for wood fibres

A rapid, reliable technique for the observation and measurement of the fibril angle in wood cell walls has been developed. Sonication in the presence of solutions of certain cobalt and copper salts (5%, wt/vol) was found to be most effective in facilitating fibril angle visualisation. Latewood fibre fibril angle, which previously had been difficult to measure, was also visible, though less frequently. This method has been successfully applied to a number of softwood species including coastal Douglas-fir whose prominent spiral thickenings make it difficult to determine the fibril angle by other methods. The method was also used to determine the fibril angle of some hardwood species as well as a non-woody material, flax straw. It can also be used to determine the microfibril angle of pulp fibres although this procedure is less convenient than with wood sections. Received: 24 June 1999     

The fibrillar orientation in the S2-layer of wood fibres as determined by X-ray diffraction analysis

Summary It is the fibrillar orientation in the S2-layer which to a great extent determines the mechanical properties of the wood fibre, with regard both to strength and stiffness and to swelling properties. Measurements of the average fibril angle of fibres are not however easy and the results differ between the methods used. In order to evaluate in more detail how the fibril angle varies in spruce wood, an X-ray method based on diffraction from the 040-plane was developed. By comparison with microscopic examination it is concluded that reliable results relating to the fibrillar orientation in the S2-layer are obtained with the X-ray technique. It is shown that the fibril angle of mature wood is rather constant with regard to both age of the annual ring and its position in the height of the tree. The fibril angle of the earlywood is found to be only slightly higher than that of latewood fibres. It is also shown that compression wood may be easily identified by virtue of the fact that its fibril angle is much higher than that of normal mature wood.The authors thank Ms Ulla Jonsson for the microscopic measurements and Dr Anthony Bristow for the linguistic revision     

热处理对木材力学性能的影响综述

热处理可有效提高木材尺寸稳定性,同时对木材力学性能也有明显的影响。文中按照力学指标分别综述热处理工艺对静曲强度/弹性模量、抗压强度、脆性/冲击韧性及其他力学性能的影响,进而总结热处理对木材力学性能影响机理的研究进展;提出可以从以下方面深化热处理技术的研发:一是热处理技术研发时宜根据应用领域科学选择合适的力学指标,二是进一步拓展热处理介质以控制力学性能损失,三是进一步探索热处理对木材不同力学指标的影响机理。     

Experimental micromechanical characterisation of wood cell walls

The properties of wood and wood-based materials are strongly dependent on the properties of the fibres, that is, the cell wall properties. It is thus highly important to be able to mechanically characterise cell walls in order to understand structure–property relationships. This article gives a brief overview of the state of the art in experimental techniques to characterise the mechanical properties of wood at both the level of the single cell and that of the cell wall. Challenges, opportunities, drawbacks and limitations of single fibre tensile tests and nanoindentation are discussed with respect to the wood material properties.     

Water sorption,surface structure and surface energy characteristics of wood composite fibres refined at different pressures

During fibre processing, wood fibres are subjected to a range of physical and chemical conditions sufficient to slightly alter their chemical composition and hence their ultimate performance when used in the manufacture of wood fibre-based composites. In order to better understand the effects of refiner conditions on material performance, wood fibres were subjected to processing at different refiner pressures (4, 6, 8 and 10 bar) and subsequently dried in a flash drier. The fibres were analysed for changes in surface area, surface energy, surface structure and water vapour sorption characteristics. The methods applied were nitrogen adsorption utilising the Brunauer–Emmett–Teller theory, inverse gas chromatography, scanning electron microscopy and dynamic vapour sorption. It was found that increasing refiner pressure resulted in fibres of lower surface area, accompanied by increasing dispersive surface energies up to operating refiner pressures of 8 bar. It was found with fibres refined at different pressures that as the refiner pressure increased the equilibrium moisture content of the fibre decreased at the set relative humidities. However, it was also noted that the hysteresis was not significantly different between each of the refiner pressures. The results suggest that different refiner pressures can be used to tune the surface characteristics which may be beneficial to product development and the improvement of the environmental profile of the wood fibre composites.     

仿水曲柳玻镁平板的研制

本研究以锯屑或农作物秸秆为填料，以氧化镁及氯等无机原料为胶凝剂，以中碱玻纤布产稆在特制模中成型，晟仿水曲柳玻平板。平板的物理力学性能与外观近似木质水曲柳胶合板，且具有优良的防火性能。     

Effects of impregnation and heat treatment on the physical and mechanical properties of Scots pine (Pinus sylvestris) wood

Wood modification, of which thermal modification is one of the best-known methods, offers possible improvement in wood properties without imposing undue strain on the environment. This study investigates improvement of the properties of heat-treated solid wood. Scots pine (Pinus sylvestris) was modified in two stages: impregnation with modifiers followed by heat treatment at different temperatures. The impregnation was done with water glass, melamine, silicone, and tall oil. The heat treatment was performed at the temperatures of 180°C and 212°C for three hours. The modified samples were analyzed using performance indicators and scanning electron microscope micrographs. The mechanical and physical properties were determined with water absorption, swelling, bending strength, and impact strength tests. All the modifiers penetrated better into sapwood than hardwood; however, there were significant differences in the impregnation behavior of the modifiers. As regards the effect of heat treatment, generally the moisture properties were improved and mechanical strengths impaired with increasing treatment temperature. In contrast to previous studies, the bending strength increased after melamine impregnation and mild heat treatment. It is concluded that the properties of impregnated wood can be enhanced by moderate heat treatment.     

Deformation of wet wood under combined shear and compression

During refining of mechanical pulp, a process occurring at high speed at temperatures of 140–160°C, the flexibility and bonding ability of wood fibres are increased. To understand the mechanical behaviour of the fibres in this operation, deformations at low speed of wet wood specimens at 50°C were studied under two different combinations of shear and compression loadings. The results were compared with the behaviour of wet wood in pure compression. Some features of the deformation that occurred in earlywood were analysed using an image analysis procedure. During pure compression the cell walls bend independently of the shape of the fibre cells and their cell wall thickness. Under combined shear and compression, however, mainly the corners of the fibre cells get deformed. In a second deformation performed in compression, the fibre cells follow the same deformation pattern as given by the first deformation type whether in compression or in combined shear and compression. The interpretation was that permanent defects in the cells themselves were introduced already in the first load cycle of the wood samples. The load combination with lower shear gave the same permanent strain as the case of pure compression but using less energy.     

不同配方比对亚麻屑复合材料力学性能的影响

采用单因素实验方法及两步法工艺，分别制备出亚麻屑比例不同的木塑复合材料，检测其力学性能。结果表明，随着亚麻屑比例的增加，木塑复合材料的力学性能呈现出先升后降的趋势，当亚麻屑的含量为60%时，其力学性能最佳，并根据制备过程确定了最优工艺和实验配方。