A study of reusing vinyl sulfone based reactive dye for dyeing cotton fiber

Reactive dye is a popular dye for dyeing cotton fiber due to its very good color fastness which is explained by the formation of covalent bond between dye and fiber. In this study, practicality of reuse of reactive dye by compensating for the hydrolyzed part of the dye solution is examined. A monofunctional dye (vinyl sulfone type) was used and it was found that dyeing cotton fiber with reused dyebath is possible. Since bifunctional dye can improve the chance of dye-fiber bond formation, vinyl sulfone based bifunctional reactive dyes were also selected in this study. Three types of bifunctional dyes were used and they basically share the same vinyl sulfone group; other reactive groups are monochlorotriazine, dichlorotriazine and vinyl sulfone. Such dyes were chosen in order to compare their respective efficiencies under the effect of one common reactive group. The aim of this study was to compare the effect of hydrolyzed and unhydrolyzed proportions of mono-and bifunctional reactive dyes on cotton fiber and study the possibility and efficiency of the two different reuse dyebath systems.     

Preparation of electrospun affinity membrane and cross flow system for dynamic removal of anionic dye from colored wastewater

In this research, poly(vinyl alcohol) (PVA)/chitosan electrospun nanofibrous membrane (ENM) was prepared by electrospinning method in order to investigate its dye removal ability from colored wastewater. The morphology and average fiber diameter of the membranes were investigated by scanning electron microscopy (SEM), image analysis and atomic force microscopy (AFM). The chemical characterization was studied by Fourier transform infrared spectroscopy (FTIR). The permeability of the membranes was evaluated by measuring pure water flux (PWF). In order to investigate the performance of the prepared membranes they were used in the batch adsorption and membrane separation for dye removal from colored wastewater. The effect of pH, number of membranes and dye concentration on the dye removal ability of the ENM was investigated. Response surface methodology (RSM) was used to achieve multi-objective optimization and equations of adsorption capacity and breakthrough time regarding operating conditions. The results demonstrated the potential of using PVA/chitosan nanofiber membrane as a microfiltration (MF) membrane for dye removal. Moreover, the recoverability property of prepared membranes was noticeable.     

Modification of polyethylene-polypropylene fibers by emulsion and solvent radiation grafting systems for boron removal

Preparation of boron-selective adsorbent was carried out by radiation induced grafting of glycidyl methacrylate (GMA) onto polyethylene-coated polypropylene (PE-PP) nonwoven fabric in emulsion or solvent medium followed by immobilization of N-methyl-D-glucamine (NMDG). Adsorbent precursors with 180 % degree of grafting (DG) were obtained by applying reaction parameters comprising 20 kGy dose, 5 % monomer concentration and 1 h reaction time in emulsion compared to 30 kGy, 10 % and 3 h in solvent medium. A glucamine density of 2.2 mmol/g could be imparted to the obtained adsorbents. The emulsion-mediated grafting was found more efficient and economical for preparation of boron chelating adsorbents.     

A scanner based neural network technique for color matching of dyed cotton with reactive dye

Conventional theory for color matching is Kubelka-Munk, but it fails in some situations. New intelligent procedures such as neural networks could learn the behavior of a complex system and produce accurate prediction. This paper investigates the ability of MLP (multiple layer perceptron) neural network for color matching of cotton fabric. Three reactive dyes, namely Levafix Red CA, Levafix Yellow CA and Levafix Blue CA were used for experiments. The dyed samples were scanned and L * a * b * histogram were extracted. Different neural networks were trained and tested using L * a * b * histogram of fabric’s images and also L * a * b * values (D65, 10°) of fabrics. The results were encouraging. For neural networks including the L * a * b * histogram in input vector, colorants and their concentration were predicted with a mean square error (MSE) less than 10^?5 and an average value of color difference (CMC (1:2)) less than 1.5 for approximately 80 % of testing data.     

A comparative study of finer conventional and modified cotton yarns and their resultant woven fabrics

A modified ring spinning technique has been recently developed by incorporating false twisting devices into the conventional ring frame. Its application on the coarser yarn counts (7–32 Ne) showed notable advantages in modified yarn and fabric performance. More recently, it was noted that this technique can also be applied for producing finer cotton yarns. Thus this paper aims to carry out a systematic study of the physical properties of the finer modified yarns (80 Ne) and woven fabrics with respect to the conventional ones. Physical properties of conventional and modified single yarns were evaluated and compared. These two types of single yarn were used for the production of woven fabrics. Moreover, the above two types of single yarn were also plied and used for the production of woven fabrics under a commercial condition. All woven fabrics were assessed in terms of fabric tensile strength, tearing strength, abrasion resistance, fabric weight, and air-permeability as well as other fabric performance measured by the Kawabata Evaluation System (KES). Experimental results showed that finer modified yarns and fabrics exhibit higher strength, lower hairiness, and improved abrasion resistance, slightly better compression property, and smoother surface with relatively larger thickness.     

A comparative study on performance properties of yarns and knitted fabrics made of biodegradable and conventional fibers

Biodegradable products are parts of a natural cycle. The biopolymers and the fibers that can be produced from them are very attractive on the market because of the positive human perception. Therefore, PLA being a well known biodegradable fiber and some conventional fibers were selected for the current study to examine the differences between them and to emphasize the importance of biodegradability beside fabric performance. 14.8 tex (Ne 40/1) combed ring spun yarns produced from biodegradable fiber PLA, new generation regenerated fibers Modal and Tencel, synthetic and blends 50/ 50 % cotton/polyester and 50/50 % viscose/polyester, polyester were selected as yarn types and by using these yarns, six knitted fabrics were produced and some important yarn and fabric properties were compared. In this context, moisture and the tensile behavior of yarns and pilling, bursting strength, air permeability and moisture management properties of the test fabrics are discussed.     

Facile fabrication of PVAc-g-PVDF coating on surface modified cotton fabric for applications in oil/water separation and heavy metal ions removal

Selective separation is an effective method for the removal of heavy metal ions and waste oil from wastewater. Polyvinylidene fluoride (PVDF) was functionalized with polyvinyl acetate (PVAc) by in-situ polymerization, and novel PVAc-g-PVDF coating on surface modified cotton fabric were prepared. The contact angle (CA), pure water flux (PWF) and self-cleaning ability of coated cotton fabric were investigated in detail. In addition, the separation performance of coated cotton fabric was reflected by the removal of heavy metal ions in simulated wastewater. The results revealed that the PVAc-g-PVDF-coated cotton fabric was free of waste oil adhesion and was self-cleaning from waste oil in aqueous environment. Meanwhile, this coated cotton fabric can effectively separate oil/water mixtures with a high flux and high oil rejection, and was easily recycled for long-term use. More importantly, the heavy metal ions rejection ratio and adsorption capacity of cotton fabric were also improved with the addition of PVAc-g-PVDF coating. PVAc-g-PVDF-coated cotton fabric exhibited excellent rejection stability and reuse performances after several times fouling and washing tests. It can be expected that the present work will provide insight into a scaled-up fabrication process of PVAc-g-PVDF coating for purifying wastewater.     

Micro-fading spectrometry: A tool for real-time assessment of the light-fastness of dye/textile systems

Micro-fading spectrometry is a technique that combines visible reflectance spectroscopy and accelerated light aging testing. Therefore, it is a useful tool for determining the light-stability of dyes applied on textile substrates in a relatively short amount of time. Traditional accelerated light aging methods usually require controlling many variables such as time and intensity of illumination, correct positioning of the sample during irradiation, and reproducible spot selection for each subsequent spectrocolorimetric measurement. The use of micro-fade testing as an alternative way of conducting light-fastness assessments of dye/textile systems has been explored. The results indicate that the technique is suitable for testing the color stability of cultural heritage materials and industrially manufactured textiles since it is a direct and non-contact method that takes into account the aforementioned experimental variables.     

A comparative study of cotton knitted fabrics and garments produced by the modified low twist and conventional ring yarns

Spirality is one of the major potential problems in knitted fabrics and garments. It affects the aesthetics and physical properties of the garment produced, such as the seam displacement, shape retention, pattern distortion and sewing difficulties. In this paper, a comparative study has been carried out to evaluate the physical performance of 100 % cotton knitted fabrics and garments produced by the modified low twist and conventional ring yarns through the actual wearing and washing trials. Experimental results showed that the properties of side seam displacement, fabric spirality, dimensional stability and skewness change of the T-shirts and sweaters made by the modified single yarns are comparable to those of garments made from the control plied yarns but much improved when compared to those from the control single yarns. In addition, the pilling resistance and bursting strength of the knitted fabrics made by the modified single yarns can still maintain a reasonably high level at a low yarn twist.     

Water and oil-repellent coatings of perfluoro-polyacrylate resins on cotton fibers: UV curing in comparison with thermal polymerization

UV curing of perfluoro-alkyl-polyacrylate resins able to impart water as well as oil-repellency to cotton fabrics was studied in comparison with conventional thermal polymerization. The process was assessed through weight gain and gel content measurements while the properties conferred to cotton fabrics were determined in terms of water and oil contact angles, moisture adsorption, and water vapor permeability. The polymerization yields were of the same order (>80 %) of those obtained with thermal curing as well as the high contact angles with water (>127°) and oil (>118°) even at low resin add-on (3 %). UV cured resins yielded oil contact angles mostly higher than 120° denoting super oil-repellent surfaces. Moreover the water and oil-repellency was adequately maintained after washing. The moisture adsorption of finished fabrics was lower than that of untreated cotton, but slightly higher for UV cured than thermally treated fabrics. Water vapor transmission rate showed that the finish treatment, thermal as well as by UV curing, does not reduce the breathability of the original cotton. DSC analysis demonstrated that the fiber pyrolysis is affected by the polymer add-on, while FTIR-ATR spectra of all finished fabrics showed typical peaks of ester and C-F groups. XPS analysis showed small differences between thermal and UV curing coatings with each resin, while coatings with the lowest percentage of fluorine groups did not affect the water and oil-repellency.     

A novel approach for estimating the relation betweenK/S value and dye uptake in reactive dyeing of cotton fabrics

This paper focuses on the application of a novel mathematical limit approach derived forK/S values in reactive dyeing of cotton fabrics. The relation obtained from Kubelka-Munk equation is used because the Kubelka-Munk equation is the basic relationship among fabric reflectance, fabric dye content and dyestuff characteristics. The limit approach derived in a former paper is applied to the laboratory dyeings and the dyeing behavior of some reactive dyes on cotton knitted fabric has been obtained. The results of the laboratory experiments are discussed using the new mathematical approach. When the actualK/S values obtained from the dyeings and the calculatedK/S values derived by the limit approach are considered independently, it is observed that the limit relation is valid for low dye concentration applications. When theK/S values are calculated taking theK/S value of the initial dyeing concentration (0.1 % owf) as the starting concentration by applying the result of the derived limit approach, the calculatedK/S values fit with the ones obtained in actual dyeings. It is concluded that the novel approach presented in the paper can be used in calculating theK/S values when the initial dyeings at low dye concentrations are carefully carried out.     

A study of surface morphology and structure of cotton fibres with soluble immobilized-cellulase treatment

Our previous studies have demonstrated that cotton fabrics treated with soluble immobilized-cellulase showed considerably lower degradation and higher retention of tensile strength than those treated with free cellulase. It is important to investigate the surface morphology and structure of cotton fibres for understanding the enzymatic degradation. In this study, the effects of the soluble immobilized-cellulase on the surface morphology and structure of cotton fibres were investigated. The ultrastructural changes in the fibre surfaces were inspected using Tapping-Mode Atomic Force Microscopy (TM-AFM) and scanning electron microscopy (SEM), and the results showed that the smooth surfaces could be obtained after the immobilized-cellulase treatment, and no obvious damage was observed on the fibre surfaces. The hydrogen bonds in the certain depth area beneath the fibre surface were investigated using Attenuated Total Reflectance Fourier-Transform Infrared Spectroscopy (ATR-FTIR) after the cellulase treatments. Furthermore, the result of fibre accessibility indicated that the hydrolysis occurring in the interior of the cotton fibres was limited during the immobilized-cellulase treatment. Crystalline index (CI) of the cotton fibres treated with free cellulase was slightly higher than that of fibres treated with immobilized cellulase.     

A comparative analysis of two paddy irrigation schemes under contrasting water management of participatory and top-down systems in Uganda

Paddy and Water Environment - This research focused on two large-scale paddy irrigation schemes of Doho (1000 ha) and Lwoba (700 ha) in Uganda for a comparative analysis of major...     

Development and characterization of carbon-honeycomb monoliths from kenaf natural fibers: A preliminary study

A series of carbon-honeycomb monoliths from kenaf natural fibers (KNF) have been prepared and characterized. Firstly, KNF were physically mixed with polyvinyl acetate (PVA) as a binder and next the mixture was extruded through a die to form disc type monoliths. After the extrusion, the monoliths were dried, carbonized and, finally, physically activated with synthetic air at different temperatures (350-550 °C). The carbon-honeycomb monoliths were characterized by N₂ adsorption at −196 °C, mercury intrusion porosimetry (MIP) and scanning electron microscopy (SEM). The experimental results indicate that the method proposed in this work was suitable for the synthesis of solid carbon monoliths with the presence of large meso- and macropores like long parallel and straight canals extended through their structure. MIP data and SEM images illustrate an evident and progressive aperture of the blocked parallel channels with an increase of the activation temperature.     

Caesalpinia spinosa and Castanea sativa tannins: A new source of biopolymers with adsorbent capacity. Preliminary assessment on cationic dye removal

Tannins from Caesalpinia spinosa (Tara) and Castanea sativa (Chestnut) have been tested for gelification. Adsorbent are produced by formaldehyde-induced polymerization (TTG for Tara, CTG for Chestnut). These new biopolymers were tested for cationic dye removal and promising results were achieved: gelified tannins from both natural vegetal sources were effective in removing Victoria Blue R, Methylene Blue (MB) and Fuchsine, while Auramine O and Rhodamine B were refractory to this treatment. The particular case of CTG-MB is ruled by Langmuir adsorption hypothesis. k_l1 and k_l2 parameters are obtained for four different temperatures according to linear, non linear and multiparametric adjustment. Good r² correlation coefficients are obtained in every case.     

Quercus suber and Betula pendula outer barks as renewable sources of oleochemicals: A comparative study

A comparative study on the chemical composition of oak cork (Quercus suber L.) and corresponding industrial residues and birch (Betula pendula L.) outer bark is reported. Cork oak samples have lower extractives contents (6–9%) and higher contents of carbohydrates and lignin (23–27 and 33–38%, respectively) than those found for birch outer bark (40, 6 and 9%, respectively); suberin contents accounted for around 30% of cork, 11% of industrial cork powder and 45% of birch outer bark. Analysis of the suberin monomeric composition revealed that C18 and C22 ω-hydroxyfatty acids (including mid-chain epoxy- and dihydroxy-derivatives), followed by α,ω-dicarboxylic acids, are the main components in both suberins, with 9,10-epoxy-18-hydroxyoctadecanoic, 18-hydroxyoctadec-9-enoic, 9,10,18-trihydroxyoctadecanoic and octadec-9-enoic acids as the major components. The differences in the relative amounts of these acids in the suberin samples and the impact on the potential exploitation of the different industrial by-products are discussed.     

A comparative study of physicochemical tests for quality prediction of Argentine wheat flours used as corrector flours and for cookie production

Several physicochemical tests are employed in quality evaluation of wheat. Most of the exported Argentinean wheat flour is used as corrector flour in breadmaking. A small percentage is actually used in cookie production. No study has determined which predictive tests are most suitable for the quality prediction of bread (using flour as corrector) and cookies made from Argentinean wheat. The objectives of this study were to compare the suitability of predictive tests in the assessment of wheat flour attributes in the production of bread and cookies and to establish the relationship between the tests and flour components. Several expected associations were found between the SRC test and the composition parameters. Moreover, various flour components influencing the SDS sedimentation index (SDS-SI), the Zeleny index and the alkaline water retention capacity (AWRC) were established. The cookie factor (CF) was negatively correlated with sucrose, carbonate and water SRC and with AWRC. In addition, the bread loaf specific volume (LV) was correlated with the SDS-SI, the Zeleny index and the lactic acid SRC. In conclusion, several components of Argentine wheat affecting predictive tests were found. The SRC test allowed straight assessment of the bread and cookie quality of Argentinean wheat.     

Calculation of theoretical nitrogen rate for simple nitrogen recommendations in intensive cropping systems: A case study on the North China Plain

Nitrogen (N) is a crucial nutrient that requires careful management in intensive cropping systems because of its diverse beneficial and detrimental effects. Here we propose the concept of theoretical N rate (TNR) to answer the important question of how much fertilizer N should be applied to intensive systems based on the N fluxes due to transformation processes in the soil-crop-environment continuum. We define TNR as the theoretically calculated fertilizer N rate with the quantitative relationships of the core N fluxes among fertilizer N, soil N and crop uptake N in the crop root zone to obtain high target yield, maintain soil N balance and minimize environmental risk. We deduced one basic mathematical expression (N_fert = N_uptake − N_straw + N_fert3) and two simplified expressions [N_fert = (N_uptake − N_straw)/(1 − Coeff); N_fert ≅ N_uptake] for calculating the TNR. These expressions do not need much field experimentation or elaborate soil and plant testing to obtain information on crop N demand and soil N supply, and are simple to implement in farming practice to provide a very cost-effective approach. We consider this scheme to be a useful contribution to rational fertilizer practice, especially in developing countries where other N recommendation systems are usually not available and agricultural extension services are poorly developed or absent.     

Chemical composition and sensory characteristics of oat flakes: A comparative study of naked oat flakes from China and hulled oat flakes from western countries

Oats are generally considered as a health food and widely accepted by human beings nowadays. Oat flakes are the main commercial oat products around the world. In order to understand the chemical composition and sensory characteristics of the naked oat flakes from China and the hulled oat flakes from western countries, 37 flake samples from China and 44 samples from western countries (8 from the USA, 8 from Canada, 5 from Sweden, 8 from Denmark, 7 from the United Kingdom, and 8 from New Zealand) were investigated in the present study. The results indicated that naked oat flakes showed significantly higher (P < 0.01) contents of lipid and Na, a higher level of whiteness (P < 0.05) and lower (P < 0.01) contents of β-glucan and Fe, compared to hulled oat flakes from western countries. No significant differences of Zn, Ca, and total ash contents were observed between naked oat flakes and hulled oat flakes. In addition, naked oat flakes showed significantly higher water absorption index at room temperature (P < 0.01) when compared with hulled oat flakes. Hulled oat flakes showed higher sensory evaluation score than naked oat flakes (P < 0.01).     

Utilization of potatoes for life support systems in space: III. Productivity at successive harvest dates under 12-H and 24-H photoperiods

Potatoes are among several crops under consideration for use in controlled ecological life support systems (CELSS) being proposed for space colonies. Efficient crop production for such life support systems will require nearoptimal growing conditions with harvests taken when production per unit area per unit time is maximum. To determine this maximum for potato, cv. Norland plants were grown in walk-in growth rooms under 12-h and 24-h photoperiods at 16 C and harvested at 42,63, 84,105,126 and 148 days from planting. At 42 days, plants were encaged in wire fence cylinders with a cross-sectional area of 0.2 m². The dry weights (dwt) of tubers and of the entire plants increased under both photoperiods until the final harvest date (148 days), reaching 572 g tuber dwt and 704 g total dwt under 12-h, and 791 g tuber dwt and 972 g total dwt under 24-h. At a spacing of 0.2 m² per plant, the 148-day tuber production from plants under continuous light would equate to nearly 40t ha^-1 dry matter (200t fresh weight), approximately twice that of exceptionally high field yields. Tuber productivity (g m^-2 day^-1) under the 24-h photoperiod reached a maximum of 29.4 g dwt m^-2 day^-1 at 126 days, but continued to rise throughout the experiment under the 12-h photoperiod, reaching 19.5 g dwt m^-2 day^-1 at 148 days. With a productivity of 29.4 g tuber dwt m^-2 day^-1, approximately 25 m² would continuously provide the daily dietary energy requirements for one human.