Effect of fibre diameter and cross-sectional shape on moisture transmission through fabrics

The current work incorporates an experimental study on the effect of fiber cross sectional shape and fibre diameter on moisture transmission properties of the fabric. Water vapour transmission of the fabrics was measured using the PERMETEST. In plane liquid flow through the fabric was measured using a gravimetric in-plane wicking tester and vertical movement of liquid along the fibres against gravity was also observed using a vertical wicking tester. With the change in shape factor and fibre diameter, it is seen that with increase in fibre specific surface area wicking rate through fabric increases, whereas water vapour permeability of the fabric reduces.     

Effect of braid structure on yarn cross-sectional shape

The effect of braid construction parameters on yarn cross-sectional shape is presented in this paper. The location of the yarn within the braid unit cell is quantified by a compaction factor. A range of braided fabrics were produced and optically measured for actual yarn cross-sectional shape. A comparison of the theoretical and experimental values shows good correlation. Design curves can be produced with the developed model to allow selection of appropriate braid process parameter to create yarns with desired cross-sectional geometries.     

Effect of processing route on the composition and properties of hemp fibre

There is great interest in the plant Cannabis sativa (hemp) as a source of technical fibres for the reinforcement of polymers in composite materials due to its high mechanical properties. In this work, the effect of enzymatic, hydrothermal and alkaline treatments on the composition and mechanical properties of hemp fibre are compared. The influence of enzyme concentration and treatment time was examined (2.5–80 % Pectinex® Ultra SP-L, 6–48 hrs). Additionally, hydrothermal (170 °C, 10 bars) and alkaline treatments (18 wt. % NaOH, 40 °C) were used as pre-treatments to observe their effect on subsequent enzymatic treatment. The composition of hemp fibre was analysed by wet chemistry and Fourier transform infrared spectroscopy, while microstructure and mechanical properties were examined by scanning electron microscopy and tensile testing, respectively. Enzymatic treatment resulted in extensive fibrillation and removal of non-cellulosic components, especially when combined with hydrothermal treatment. However, a lengthy enzymatic treatment or combinative enzymatic-alkaline treatment led to extensive fibre breakdown that was accompanied by a pronounced reduction in the mechanical properties. Enzymatic treatment decreased Young’s modulus and tensile strength by 77 and 73 % respectively, and alkaline treatment by 83 and 36 %. The hydrothermal treatment resulted in only minor changes in these properties.     

Properties of core-and-effect air textured yarns blended by diacetate and polyester filaments

In present work, PET FDY has been used to blend with diacetate filaments by air texturing process and core-and-effect air-textured yarns have been produced. The influences of both over-feeds of core and effect components on properties of textured yarns were mainly examined. It was observed that a spun-like effect of diacetate filaments occurred during air texturing and there were a little amount of free fiber ends besides loops on blended air textured yarns, while the number of free fiber ends changed little with variation in over-feeds. The tenacity of textured yarns decreased with increase in over-feeds of effect or core component. The breaking elongation increased with increase in over-feed of effect component, but decreased with increase in over-feed of core component. The yarn stability improves when both over-feeds are increased. The effect of over-feeds on boiling water shrinkage shows no clear trend. The core and average diameters are higher at high over-feed of effect component, but the over-feed of core component exhibits little effect on yarn diameters. The number and size of loops are increase with increased over-feed of effect component.     

Optimal design of nonwoven air filter media: Effect of fibre shape

In this work, a series of needle-punched nonwoven filter media was prepared by using polyester fibres of three different cross-sections (circular, trilobal, and deep-groove) in accordance with a three-component augmented simplex lattice design. The experimental data of filtration efficiency and pressure drop were analyzed by means of response surface methodology. Statistical model equations were developed for filtration efficiency and pressure drop by using Design-Expert^® software. The filtration efficiency and pressure drop were expressed as linear functions of proportion of fibres of different shapes. Statistical checks (ANOVA, R ² and p-value) indicated that these models were adequate for representing the experimental data. By means of contour plots, the effect of filter constituents on filtration performance was analysed. The filter media consisting of deep-grooved fibres exhibited highest filtration efficiency but at the cost of highest pressure drop. On the other hand, the filter media consisting of circular fibres displayed lowest pressure drop but at the cost of lowest filtration efficiency. As a compromise for simultaneously achieving maximum filtration efficiency of 61.52 % and minimum pressure drop of 13.6 Pa, the optimum mixture was predicted to consist of 53.7 % deep grooved fibres and 46.3 % circular fibres. The predicted response was found in close agreement with the experimental data. This demonstrates the effectiveness of the approach reported here for achieving good predictions, while minimizing number of experiments.     

Effect of strand spacing and twist multiplier on structural and mechanical properties of Siro-spun yarns

The effect of strand spacing and twist multiplier on strength of Siro-spun yarns with reference to the yarn structural parameters was investigated. Of the various structural parameters for staple yarns, fiber migration has a crucial influence on the yarn strength, which in turn to a considerable extent is influenced by the strand spacing and twist multiplier. Achieving the objectives of this research, the yarns were produced from lyocell fibers at five strand spacings and four different twist multipliers. Tracer fiber technique combined with image analysis were utilized to study the yarn migration parameters. Afterwards, the yarns were subjected to uniaxial loading by a CRE tensile tester. The measured results are presented in forms of diagrams and tables. The findings reveal that, as strand spacing is increased, yarn tenacity increases up to strand spacing of 8 mm beyond which it reduces. Analysis of the results indicates that the higher tenacity values at the strand spacing of 8 mm can be attributed to the higher mean fiber position, higher migration factor, higher proportion of broken fibers and lower hairiness.     

Investigation on the physical and structural properties of melt-spun multifilament yarns,drawn yarns and textured yarns produced from blend of PP and oxidized PP

In the present study, effect of OPP (oxidized PP) fraction on the mechanical and structural properties of produced fibers is investigated. Polypropylene powder without antioxidant materials was oxidized at the suitable thermal condition. The various fractions of OPP were blended with PP in the chips shape, and employed as starting material in a melt spinning machine for production of filament yarn. Then as-spun filaments were drawn and finally textured. Structural properties including density, birefringence and FTIR and physical properties consisting of shrinkage, tensile properties and crimp properties were measured. Results show that blending of OPP with virgin PP reduces tacticity and crystallinity, but it hasn’t any effect on orientation. Physical properties of drawn yarns and textured yarns were reduced with increasing of OPP fraction. Moreover, increasing of OPP fraction in blend, reduce crimp properties of textured yarn.     

Investigating the effect of various blend ratios of prepared masterbatch containing Ag/TiO2 nanocomposite on the properties of bioactive continuous filament yarns

In this research, possibility of producing and processing antibacterial organic/inorganic nanocomposite polypropylene filament yarns for permanent antimicrobial efficiency has been investigated. First PP powder and inorganic nanocomposite filler were mixed in a twin screw extruder and modified masterbatch was produced. Continuous filament yarn was made by a pilot plant melt spinning machine from the blend of PP granule and various blending contents of the prepared masterbatch. Pure PP and all other combined samples showed acceptable spinnability at the spinning temperature of 240 °C and take-up speed of 2000 m/min. After producing as-spun filament yarns, samples were drawn, textured and finally weft knitted. Physical and structural properties of as-spun and drawn yarns with constant and variable draw ratios were investigated and also tensile and crimp properties of textured yarns were evaluated. Moreover, the DSC, SEM, FTIR techniques have been used for characterization of samples. Finally antibacterial efficiency of knitted samples was evaluated. The experimental results indicated that the maximum crystallinity reduction of modified drawn yarns has reached to 5 %. The observed improvement in the tensile properties of modified as-spun yarns compared to the pure PP was significant. Drawing process improved generally the tensile properties of as-spun yarns. Tensile properties of modified textured and drawn yarns were higher than the pure PP. An optimum of antibacterial activity has been observed in the sample containing 0.75 wt% of nano-filler. It is interesting that the optimum of tensile properties has been also obtained for the sample with maximum bioactivity.     

Influence of the core-sheath weight ratio and twist on the tensile strength of the ring core yarns with high tenacity filaments

Core spun yarns are applied for various purposes that especially require the multi-functional performance. This research reports on the core spinning effect on the yarn strength. We prepared various core yarns by combining different kinds of high tenacity filaments in core with cotton staples in sheath with various twist levels in the ring spin system. And the tensile strength was tested to investigate the contribution of the core-sheath structure to the core yarn strength. The influence of the twist level was also checked up on the relationship between the core-sheath structure and the yarn strength. Results turned out that the core-sheath weight ratio had influence on the tensile properties of the ring core-spun yarns in different ways according to the core filaments used for the yarn. Increasing the twists yielded a monotone decreasing strength for the aramid and the basalt core yarns, while the PET core yarns showed almost unchanged strength, which could be ascribed to the extensional property of the filaments.     

Effect of two separate fibre feed systems in rotor spinning on yarn properties

Opening of the fibres in all industrial rotor spinning units is being done by an opening roller, which intakes the fibres from one feed point. Increasing number of feed rollers from one to two may improve fibre opening on the opening roller by gradual loading of the opening roller, which may improve fibre orientation in the final yarn and yarn properties. In this research a modified SE-8 rotor spinning unit of Suessen was used in which two separate fibre feed systems were employed. Raw material used was 38 mm, 1.7 den viscose fibre, to spin a 40 tex yarn. Yarn properties produced with this unit, were compared with that of the original yarn. Yarn properties tested were tenacity, extension, work of rupture, mass irregularity and imperfections, abrasion resistance and hairiness, which were measured on Shirley (SDL) and keisokki yarn testing machines. Test results were analyzed by ANOVA for any difference between the means, and Tukey and Duncan for classification and ranking of the yarn properties. Test results showed that, tenacity, extension and work of rupture of the modified yarn increased in comparison to the original yarn. Its mass irregularity, number of thin places and neps, and hairiness decreased. Number of thick places and yarn abrasion didn’t change. According to the test results, it was concluded that increasing the number of feed rollers on the opening roller from one to two has improved yarn properties.     

Characterizing the tensile properties of spun yarns using bivariate normal distribution

The tensile properties of spun yarns decisively influence its performance in various mechanical processing stages. This study is primarily aimed at simultaneous analysis of two tensile properties of spun yarns namely tenacity and breaking strain, which play crucial role in determining the frequency of warping breaks. The threshold values of yarn tenacity and breaking strain required for 20’s Ne carded cotton yarn to sustain the imposed stresses and strains during warping process have been determined using a bivariate normal distribution model. This study opens up the possibility of minimizing end breakage rate in various manufacturing processes of textile industry by engineering of spun yarns devoid of potential weak spots which are responsible for breaks.     

Effect of soluble dietary fibre addition on rheological and breadmaking properties of wheat doughs

The aim of this experimental work was to evaluate the effect of inulin addition on the rheological properties of common wheat doughs and bread quality. Three commercial fructan products of different number average degree of polymerisation (DPn) were used (DPn = 10 for inulin ST; DPn = 23 for inulin HP and HP-gel). Inulin contents from 2.5 to 7.5% on dry matter (wheat flour plus inulin) were used. Dough rheological properties were investigated using farinograph and dynamic rheological measurements. Upon addition of dietary fibre (DF), significant increase in mixing time and stability, and decrease in water absorption were recorded. Inulin ST exerted greater effect on water absorption than HP products.     

Effect of glycerol cross-linking and PDI on the shape memory effect and mechanical properties of polyurethane

A series of shape memory polyurethane (PU) copolymers synthesized from 1,4-phenyldiisocyanate (PDI), poly(tetramethyleneglycol) (PTMG), 1,4-butanediol (BD) as a chain extender, and glycerol as a cross-linking agent were tested for the mechanical properties and the shape memory effect at the temperature 20 °C above melting temperature (T _m), and were compared with other PUs synthesized from 4,4′-methylene-bis-phenyldiisocyanate (MDI), PTMG, and BD. Mechanical properties and shape memory effect were improved substantially by adopting both PDI and glycerol. Interestingly, enthalpy of melting and T _m were not affected by the glycerol content. Vibration and shock absorption ability was investigated by measuring both loss tan δ and storage modulus with dynamic mechanical analyzer (DMA).     

The effect of the processing factors on the physical properties of high shrinkable nylon composite yarns

This paper is aiming to develop high shrinkable differential shrinkage and mixed fibre nylon composite yarns by applying the high shrinkable polyester manufacturing technology. The wet and dry thermal shrinkages and mechanical properties of developed nylon composite yarns are measured and discussed with processing factors in the spinning and texturing processes. And the effects of the processing factors on the physical properties of high shrinkable nylon composite yarns are investigated. For this purpose, twenty seven nylon 30d/12f SDY were prepared with variation of spinning temperature, 2nd godet roller temperature and draw ratio on the spinning machine. The optimum spinning condition which showed maximum wet thermal shrinkage and stress was determined and high shrinkable nylon 30d/12f SDY spun under this optimum condition used as a core and three kinds of regular nylon filaments used as sheath were processed on the texturing machine with variation of 1st and 2nd heater temperatures. The optimum texturing process condition was decided through analysis of dry thermal shrinkage of these core and sheath nylon filaments. Finally, high shrinkable differential shrinkage and mixed fibre nylon composite yarns were made under the optimum texturing condition on the texturing machine, its wet thermal shrinkage was 13.8 %, which was much more higher than that of regular nylon composite yarns. The differential shrinkage effect of the developed nylon composite yarns was found in the yarn surface and cross section profiles by microscope and SEM.     

Influence of fibre contents on mechanical and thermal properties of roselle fibre reinforced polyurethane composites

The aim of this paper is to study the effect of fibre content on mechanical and morphological properties and thermal stability of roselle fibres (RFs) reinforced polyurethane (TPU) composites. The RF/TPU composites were prepared at difference fibre contents; 10, 20, 30, 40 and 50 wt% by melt mixed mixer and hot press at 170 °C. Mechanical (tensile, flexural and impact strength) and Thermogravimetric analysis (TGA) properties of RF/TPU composites were measured according to ASTM standard. Obtained results indicated that effect of fibre contents display improved tensile and flexural and impact strength properties. RF/TPU composites show the best mechanical and thermal properties at 40 wt% roselle fibre content. Scanning electron microscopy (SEM) micrograph of fractured tensile sample of the roselle composite revealed good fibre/matrix bonding. TGA showed that RF/TPU with difference fibre contents had improved thermal stability.     

Effect of cross-sectional morphology and composite structure of glass fiber felts on their corresponding acoustic properties

This paper presents the effect of cross-sectional morphologies and composite structures of glass fiber felts on their corresponding acoustic properties. Glass fiber felts with random and layered cross-sectional structure are produced by centrifugal-spinneret-blow system. Acoustic properties are determined by a B&K impedance tube. The results show that sound transmission loss (STL) of glass fiber felts with layered cross-sectional structure exhibit greater than that with random cross-sectional structure. However, there is a little difference between the absorption coefficient values for random and layered cross-section. It means that glass fiber felts with layered cross-section are better to improve the sound insulation. With the increase of thickness, STLs of glass fiber felts with the same areal density do not increase monotonically due to the changing of porosity and characteristic impedances. Different glass fiber felts with layered cross-sectional structure are combined to form a variety of composite structures. It finds that assembly order of glass fiber felts have an effect on the total sound insulation. The large mismatch between the acoustic impedances causes multiple reflections leading to the best STL.     

Effects of recycling processes on physical, mechanical and degradation properties of PET yarns

Mechanical properties and the long-term degradation properties of the recycled PET yarns are typically lower than the virgin PET yarns due to the contaminants coming from non-PET bottles, labels and caps etc. For environmental reasons, recycling of post-consumer polyester bottles into textile fibers has become commercially attractive. We studied mechanical and chemical recycling processes and examined their effects on yarn properties such as tensile properties, thermal characteristics, hydrolysis and photo-degradation. It was found that the virgin and the chemical recycled yarns with sufficient purification show similar processability, physical and mechanical properties, and long-term degradation behavior. The results provide useful information on recycled PET yarns for processability and serviceability for the high-end use.     

Experimental studies on the physico-chemical properties of banana fibre from various varieties

Natural cellulosic fibres from various varieties of banana plants such as Red Banana, Nendran, Rasthaly, Morris and Poovan have been extracted manually and the physico-chemical properties of these fibres are investigated. The tensile strength of these fibres varies from 176 MPa to 525 MPa. The untreated fibres have more tensile strength than the treated one. The thermal properties of these fibres are studied by Differential Scanning Calorimetry (DSC). Two DSC thermal peaks, one is around 25°C to 180°C and the other is around 155°C to 240°C, are noticed. The tensile strengths have a direct correlation with the area of the lower thermal peak (enthalpy) and activation energy of the DSC, and also with the moisture absorption characteristics. The FTIR shows characteristic bands corresponds to cellulose. The reflections of the X-ray fibre diffraction pattern recorded for the banana fibre have been correlated with the mechanical strength.     

Effect of vegetable fibre on post prandial glycemia

Effects of feeding different levels of vegetable fibre to normal and non-insulin dependent diabetics were studied. Influences of a control diet (diet with no vegetable fibre) and a purified fibre diet (Isapgol) were compared to results achieved with different levels of several vegetables. A negative correlation between the level of fibre and blood glucose levels in terms of mean percent peak rise, AUC, and per cent glycemic response was shown. Bitter gourd was more effective than the leafy vegetables. Even though the trend in post prandial glucose levels was same for both normal and diabetic subjects, the metabolic response varied significantly between the two groups.     

Mechanical properties of polypropylene filaments drawn on varying post spinning temperature gradients

High Modulus and high tenacity polypropylene fibers have been prepared by drawing on a gradient heater. Results show that fiber properties are significantly affected by temperature profiles of final stage drawing on a gradient heater. The gradient drawn filaments showed superior mechanical properties when compared to filaments drawn over a constant temperature heater. Fibers with initial modulus of 16.4 GPa and tenacity of 670 MPa have been manufactured in the process. The nature of the gradient drawing had a significant effect on end properties. The superior mechanical properties are attributed to the high crystal perfection and crystallinity and low void fractions obtained at high draw ratios when drawn over a gradient heater.