Properties of kenaf core binderless particleboard reinforced with kenaf bast fiber-woven sheets

Kenaf composite panels were developed using kenaf bast fiber-woven sheets as top and bottom surfaces, and kenaf core particles as core material. During board manufacture, no binder was added to the core particles, while methylene diphenyldiisocyanate resin was sprayed to the kenaf bast fiber-woven sheet at 50 g/m² on a solids basis. The kenaf composite panels were made using a one-step steam-injection pressing method and a two-step pressing method (the particleboard is steam pressed first, followed by overlaying). Apart from the slightly higher thickness swelling (TS) values for the two-step panels when compared with the one-step panels, there was little difference in board properties between the two composite panel types. However, the two-step pressing operation is recommended when making high-density composite panels (>0.45 g/cm³) to avoid delamination. Compared with single-layer binderless particleboard, the bending strengths in dry and wet conditions, and the dimensional stability in the plane direction of composite panels were improved, especially at low densities. The kenaf composite panel recorded an internal bond strength (IB) value that was slightly low because of the decrease of core region density. The kenaf composite panel with a density of 0.45 g/cm³ (one-step) gave the mechanical properties of: dry modulus of rupture (MOR) 14.5 MPa, dry modulus of elasticity (MOE) 2.1 GPa, wet MOR 2.8 MPa, IB 0.27 MPa, TS 13.9%, and linear expansion 0.23%.     

Manufacture and mechanical properties of binderless boards from kenaf core

Binderless boards were prepared from finely ground powders of kenaf (Hibiscus cannabinus L.) core under varying manufacturing conditions. This research was designed to investigate their mechanical properties and evaluate the various manufacturing conditions: pressing temperature and time, pressing pressure, board density, board thickness, grain size of raw materials, and addition of furfural. The mechanical properties (i.e., modulus of rupture and elasticity, internal bonding strength) of boards increased with increasing board density and met the requirement for 15 type medium-density fiberboard (MDF) by JIS A 5905-1994. Thickness swelling and water absorption of boards exceeded the maximum permitted levels for 15 type MDF and S20 grade hardboard by JIS A 5905-1994, which indicates the low water-resistant property of binderless boards. In contrast to that in usual wood-based materials, internal bonding strength showed significant correlations with other board properties: modulus of rupture and elasticity, thickness swelling, and water absorption. We confirmed experimentally that the best manufacturing conditions proved to be as follows: pressing temperature 180°C, time 10min; pressing pressure 5.3MPa; board thickness 5mm; board density 1.0g/cm³; average grain size 53µm; and powder with no furfural content.Part of this paper was presented at the 52nd Annual Meeting of the Japan Wood Research Society, Gifu, April 2002     

Development of binderless fiberboard from kenaf core

Binderless fiberboards with densities of 0.3 and 0.5 g/cm³ were developed from kenaf core material using the conventional dry-manufacturing process. The effects of steam pressure (0.4–0.8 MPa) and cooking time (10–30 min) in the refining process, fiber moisture content (MC) (10%, 30%), and hot-pressing time (3–10 min) on the board properties were investigated. The results showed that kenaf core binderless fiberboards manufactured with high steam pressure and long cooking time during the refining process had high internal bond (IB) strength, low thickness swelling (TS), but low bending strength values. The binderless fiberboards made from 30% MC fibers showed better mechanical and dimensional properties than those from air-dried fibers. Hot-pressing time was found to have little effect on the IB value of the binderless board at the refining conditions of 0.8 MPa/20 min, but longer pressing time resulted in lower TS. At a density of 0.5 g/cm³, binderless fiberboard with the refining conditions of 0.8 MPa/20 min recorded a modulus of rupture (MOR) of 12 MPa, modulus of elasticity (MOE) of 1.7 GPa, IB of 0.43 MPa, and 12% TS under the optimum board manufacturing conditions. Part of this article was presented at the 54th Annual Meeting of the Japan Wood Research Society, Hokkaido, August 3–5, 2004     

Manufacture of plywood bonded with kenaf core powder

Kenaf (Hibiscus cannabinus L.) core powder was used as a binder to manufacture three-ply plywoods of sugi (Cryptomeria japonica D. Don) by conventional hot pressing under various manufacturing conditions: hot-pressing conditions (pressure, temperature, and time) and powder conditions (grain size, spread volume, and moisture content). The adhesive shear strength and wood failure of plywoods were measured in accordance with the Japanese Agricultural Standard (JAS) for plywood. The result showed that fine kenaf core powder played a role as an effective binder when plywoods were pressed at high pressure, which caused extreme compression of veneer cells. In addition, the adhesive shear strength of plywoods in dry conditions was high regardless of pressing temperature and time, but it was sensitive to pressing temperature and time in wet conditions. The highest adhesive shear strength was obtained from plywoods manufactured with kenaf core powder (grain size 10 μm, spread volume 200 g/m², moisture content 8.6%) under hot-pressing conditions (pressure 5.0 MPa using distance bars 4 mm thick, temperature 200°C, time 20–30 min). However, the plywood could not meet the requirement for the second grade of plywood by JAS because of its low water-resistance properties. Part of this article was presented at the 58th Annual Meeting of the Japan Wood Research Society, Tsukuba, March 2008, and the 10th World Conference on Timber Engineering, Miyazaki, June 2008     

Water resistance properties of kenaf core binderless boards

Abstract Binderless boards were prepared from kenaf core under various manufacturing conditions and their water resistance properties were evaluated. The board properties evaluated were retention ratios of modulus of rupture (MOR) and modulus of elasticity (MOE), internal bonding strength after water treatment (IB), thickness swelling (TS), water absorption (WA), and linear expansion (LE). These values were then compared with those of boards bonded with urea-formaldehyde (UF), urea melamine formaldehyde (UMF), and phenol-formaldehyde (PF) resins, and their water resistance properties were assessed. We found that pressing temperature was one of the most important conditions for the improvement of water resistance properties. The retention ratios of MOR, MOE, and IB of kenaf core chip binderless boards (pressing temperature 200°C, target density 0.8g/cm³, and the three-step pressing of 6MPa for 10min, then 4MPa for 3min, and 2MPa for 3min) were 37.1%, 49.9%, and 55.7%, respectively, compared with values for UMF-bonded boards of 22.5%, 27.1%, and 40.7%, and values for PF-bonded boards of 42.8%, 41.8%, and 54.1%, respectively. The results showed that the water resistance properties of binderless boards were higher than those of UMF-bonded boards and almost as high as those of PF-bonded boards. Part of this article was presented at the 53rd Annual Meeting of the Japan Wood Research Society, Fukuoka, March 2003     

Development of binderless particleboard from kenaf core using steam-injection pressing

Binderless particleboards were successfully developed from kenaf core using the steam-injection press. The effects of board density, steam pressure, and treatment time on the properties of the board were evaluated. The target board densities were relatively low, ranging from 0.40 to 0.70g/cm³. The properties [i.e., moduli of rupture (MOR) and elasticity (MOE) in both dry and wet conditions, internal bonding strength (IB), and water absorption (WA)] of the boards increased linearly with increasing board density. Steam pressure and treatment time also affected the board properties. The bending strength and IB were improved with increased steam pressure. A long steam treatment time contributed to low thickness swelling (TS) values and thus better dimensional stability. The appropriate steam pressure was 1.0MPa, and the treatment time was 10–15min. The properties for 0.55g/cm³ density boards under optimum conditions were MOR 12.6MPa, MOE 2.5GPa, IB 0.49MPa, TS 7.5%, and wet MOR 2.4MPa. Compared with the requirement of JIS 5908, 1994 for particleboard, kenaf binderless boards showed excellent IB strength but relatively poor durability.Part of this report was presented at the 19th Annual Meeting of the Japan Wood Technological Association, Tokyo, October 2001     

Manufacture and properties of low-density binderless particleboard from kenaf core

Low-density binderless particleboards from kenaf core were successfully developed using steam injection pressing. The target board density ranged from 0.10 to 0.30g/cm³, the steam pressure used was 1.0MPa, and the steam treatment times were 7 and 10min. The mechanical properties, dimensional stability, and thermal and sound insulation performances of the boards were investigated. The results showed that the low-density kenaf binderless particleboards had good mechanical properties and dimensional stability relative to their low board densities. The board of 0.20g/cm³ density with a 10-min treatment time produced the following values: modulus of rupture 1.1MPa, modulus of elasticity 0.3GPa, internal bond strength 0.10MPa, thickness swelling in 24h water immersion 6.6%, and water absorption 355%. The thermal conductivity of the low-density kenaf binderless particleboards showed values similar to those of insulation material (i.e., rock wool), and the sound absorption coefficient was high. In addition, the boards are free from formaldehyde emission. Kenaf core appears to be a potential raw material for low-density binderless panels suitable for sound absorption and thermally resistant interior products.Part of this report was presented at the 52th Annual Meeting of the Japan Wood Research Society, Gifu, Japan, April 2002     

Bond durability of kenaf core binderless boards II: outdoor exposure test

An outdoor exposure test was conducted on kenaf core binderless boards (pressing temperatures 200°, 180°, and 160°C; pressing pressure 3.0 MPa, time 10 min, target board thickness 5 mm, target board density 0.8 g/cm³) to estimate their bond durability. Modulus of rupture (MOR), modulus of elasticity (MOE), internal bonding strength (IB), thickness change, weight loss, Fourier transform infrared (FTIR) spectra, and color difference (ΔE*) by the CIE L^*a^*b^* system were measured at various outdoor exposure periods up to 19 months. These values were then compared with those of a commercial medium-density fiberboard (MDF; melamine-urea-formaldehyde resin; thickness 9.0 mm, density 0.75 g/cm³). Generally, dimensional stability and the retention ratios of MOR, MOE, and IB after the outdoor exposure test increased with increased pressing temperature of binderless boards. The MOR retention ratio of the kenaf core binderless boards with a pressing temperature of 200°C was 59.5% after 12 months of outdoor exposure, which was slightly lower than that of the MDF (75.6% after 11 months of outdoor exposure). Despite this, the bond durability of the kenaf core binderless boards should be viewed as favorable, especially when considering the fact that the retention ratio of 59.5% was achieved without binder and without obvious element loss. Part of this report was presented at the International Symposium on Wood Science and Technology, IAWPS2005, November 27-30, 2005, Yokohama, Japan     

Bond durability of kenaf core binderless boards I: two-cycle accelerated aging boil test

A two-cycle accelerated aging boil test was conducted on kenaf core binderless boards to estimate their bond durability. This is one of the methods to estimate the bond quality of kenaf core binderless boards, as stipulated by Notification 1539 of the Ministry of Land, Infrastructure, and Transport, October 15, 2001, for the Building Standard Law of Japan. Generally, retention ratios of modulus of rupture (MOR), modulus of elasticity (MOE), and internal bond (IB) strength after the boil test increased with increased pressing temperature. In particular, the MOR retention ratio of boards with a pressing temperature of 200°C (average 106.4%) was higher than that of a commercial medium-density fiberboard (MDF) (melamine-urea-formaldehyde resin) (average 72.7%), and the value sometimes exceeded 100%. The durability of kenaf core binderless boards with a pressing temperature of 200°C compared favorably with that of the commercial MDF (melamine-urea-formaldehyde resin), having almost the same retained strength values after the boil test. Part of this article was presented at the International Symposium on Wood Science and Technology, IAWPS2005, November 27–30, 2005, Yokohama, Japan     

Industrial utilization of tobacco stalks II: preparation and characterization of tobacco pulp by steam explosion pulping

Our previous paper showed tobacco stalks to posses the characteristics of a raw material for pulp and paper application. It contains the major biomass constituents and cell components common to wood species. In this study, preparation and characterization of tobacco stalk pulp by steam explosion (SE) pulping at two chemical pretreatments were attempted. Chemical pretreatment prior to SE pulping improved the brightness, yield, and strength properties of the resulting tobacco SE pulps in the order: 6% Na₂SO₃ + 1% NaOH > 6% Na₂SO₃ > control (untreated). The 6% Na₂SO₃ + 1% NaOH-impregnated tobacco stalks produced SE pulps of good fiber length distribution and considerable properties that compare well with pulps from other raw materials obtained from previous studies, and the nonimpregnated ones showed strength properties superior to those of their poplar counterpart. Prior to bleaching, pretreating the tobacco stalk SE pulps with two stages, 2% NaOH at 90°C, improved the initial pulp brightness by about 5 points. Two-stage 6% H₂O₂ bleaching gave a comparable effect with hypochlorite bleaching for both tobacco and poplar, giving a 29–34 brightness point increase for tobacco SE pulp and 61 for the poplar samples. The differences in the bleaching responses for untreated tobacco and poplar SE pulps were attributed to the differences in their lignin structure, as shown in the total yield of their respective nitrobenzene oxidation products and FT-IR spectra. Tobacco SE pulps contain more of the guaiacyl-type lignin and poplar the syringyl-type lignin.This paper was presented in part during the 1998 CORESTA (Cooperation Centre for Scientific Research Relative to Tobacco) Congress, Brighton, UK, October 1998     

The effect of methylbenzene/ethanol ratios on chemical composition of extractives from Eucalyptus grandis

Chemical components of methylbenzene/ethanol extractives of Eucalyptus grandis were identified by GC/MS and different methylbenzene/ethanol solutions (9/1,4/1,2/1,1/1,1/2) were used to describe their distinctions.The distributions of micro particles in each extractive were studied simultaneously.The results show that there were significant differences between the various extractives,although the extractives were essentially the same,i.e.,alcohols,alkanes,esters and acids.With the increase of ethanol composition in the solutions,the total amount of extractives increased;in solvent with higher amounts of ethanol,some acidic structures or acids,such as glutaric acid,could be seen.An investigation of micro particles indicated that the distribution of particle size of each sample did not change greatly between the solutions.A slight decrease in size was seen with the reduction in the amount of methylbenzene.     

Effect of acetylation on the chemical composition of hornbeam (Carpinus betulus L.) in relation with the physical and mechanical properties

Common hornbeam (Carpinus betulus L.) is a highly underused wood species despite its great hardness, strength, wear-resistance and toughness. It is mainly used as firewood in Hungary because of its wood defects, irregular shape and low-dimensional stability. These wood defects and small breast height diameter result in a low yield. It is non-durable outdoors as it tends to turn grey, crack and be attacked by wood-decaying organisms. Indoors it lasts for hundreds of years. One technology that could improve the stability and durability properties is acetylation. Hornbeam was acetylated with the Accoya® method under industrial conditions. The aim of this research was the assessment of acetylation affecting the chemical properties of hornbeam wood and how these are related to the change in physical and mechanical properties. Main wood constituents (cellulose, hemicellulose, Klason lignin, extractives and ash content) were determined and compared. Chemical parameters related to the degradation of structural polymers were also evaluated (total phenolic and soluble carbohydrate contents, pH and buffering capacity, furfural, levulinic acid, formic acid, acetic acid). Structural changes in acetylated wood and in the Klason lignin fraction were also assessed using FTIR spectroscopy.     

Structural characteristics of cell walls of kenaf (<Emphasis Type="Italic">Hibiscus cannabinus </Emphasis>L.) and fixation of carbon dioxide

 Kenaf (Hibiscus cannabinus) plants are widely known for their contribution to the global and regional environment because of their ability to fix CO₂. On the other hand, some scientists have doubts about CO₂ fixation by kenaf and have misgivings about the effect of kenaf on the ecosystem. We have characterized the structural characteristics of cell walls of bast fibers, cores, roots, and leaves of kenaf during the maturation of plants and investigated the rate of photosynthesis. During maturation of the kenaf plant the cellulose (bast fiber 52–59%, core 44–46%) and lignin (bast fiber 9.3–13.2%, core 18.3–23.2%) contents increased significantly. The aromatic composition of the lignin of bast fiber was significantly different from that of the core lignin and of other plants. The lignin of bast fiber appears similar to pure syringyl lignin. Fixation of CO₂ by kenaf plants and their contribution to the global environment are discussed. A significatly high rate of photosynthesis of kenaf plants was observed compared to that of woody plants in Japan, but the amount of CO₂ fixation depends on the characteristics of the plantation. If the kenaf was planted in high density, about twice as much CO₂ was fixed as was fixed by trees in a tropical rain forest. Received: April 22, 2002 / Accepted: July 24, 2002 Acknowledgments This project was supported by the Science and Technology Agency (STA) fellowship of the Japan International Science and Technology Exchange Center (JISTEC), which has been successfully applied by Dr. Shuji Hosoya, Forestry and Forest Products Research Institute. We thank Dr. Toshio Sumizono and Mr. Masao Sakurai, Forestry and Forest Products Research Institute, for their kind help in determining the rate of photosynthesis and cultivating the kenaf plants, respectively. We also express our appreciation to Dr. Quang Hung Le, College of Agriculture and Forestry, Ho Chi Minh City, Vietnam for offering information about the cultivation of kenaf at Thu Duc District, Ho Chi Minh City.     

竹木复合厚芯竹帘胶合板试验研究

对两种不同结构的竹木复合厚芯竹帘胶合板进行了热压试验并检测了其性能 ,试验结果表明 :结构Ⅱ竹木复合厚芯竹帘胶合板的主要物理力学性能优于结构Ⅰ ,且达到或超过竹胶合板模板JG/T30 2 6 - 1995标准一等品质量要求     

Influence of pulping variables on the properties of Elaeis guineensis soda pulp as evaluated by response surface methodology

Response surface methodology with central composite design was used to investigate the influence of pulping conditions, viz. cooking temperature, time-at-temperature and alkali charge for alkaline pulping of oil palm empty fruit bunch fibres, on the properties of the pulp and paper obtained (screened yield, Kappa number, tensile and tear indices). Quadratic models consisting of the three independent variables were found to accurately describe the pulping of this material with correlation between the actual and predicted values of the response variables having a relatively good degree of R². The delignification of oil palm empty fruit bunch fibre can be achieved with ease using sodium hydroxide as the sole cooking agent to about 30–45% yield with the process greatly enhanced by an increase in temperature. Although, a relatively low temperature (about 160°C) within the limits of pulping time (60–120 min) and of alkali charge between 20 and 30% is generally sufficient.     

Behavioral and electrophysiological investigation on taste response of the termite Zootermopsis nevadensis to wood extractives

Termite feeding behavior and the chemoreception of plant extracts were evaluated to investigate the water extracts from akamatsu (Pinus densiflora), neem (Azadirachta indica), and their equivalent mixture using pseudoergates of Zootermopsis nevadensis. In behavioral assays, termite preference was akamatsu > akamatsu plus neem > neem. Electrophysiological recordings from the taste hairs on labial palps showed vigorous impulse discharge to akamatsu extract but much lower response to neem extract. The response to akamatsu plus neem was mostly the same as that to neem alone, suggesting the neem extracts inhibited the responses to akamatsu extracts. In the present article, we discuss the correlations between the feeding behaviors and the responses at their taste cells to these different extracts.     

Variation in the chemical composition of green leaves and leaf litters from three deciduous tree species growing on different soil types

The chemical composition of green leaves and leaf litters of sweet chestnut (Castanea sativa), oak (Quercus robur) and beech (Fagus sylvatica) were determined for 26 sites grouped into high fertility (HF) and low fertility (LF) soils according to base saturation and N-mineralization potentials. Measurements were made of total carbon, acid detergent fibre (ADF), Klason lignin, holo-cellulose, sugar constituents of hemicellulose and phenylpropanoid derivatives of lignin, and nutrient concentrations (N, Ca, P, Mg, K and Mn). Leaf and litter constituents varied within and between species according to soil groups, but beech showed contrasting responses to oak and chestnut. Beech leaves had lower ADF, lignin and cellulose on HF soils than LF soils, whereas oak and chestnut leaves had higher ADF, lignin and cellulose on HF than the LF soils. Conversely, the same constituents in beech leaf litter were higher on HF soils than LF soils, but lower in oak and chestnut leaf litter on HF soils than LF soils. The phenylpropanoid derivatives of lignin and sugar constituents of hemicellulose also showed similar variations in relation to soil groups with contrasting patterns for in leaves and litters. Re-absorption of N from leaves before litter fall was negatively correlated with soil N mineralization potential for beech (highest on LF soils) but showed an unexpected, positive relationship for oak and chestnut (highest on HF soils). These intra-specific differences of leaf and litter chemistry in relation to soil fertility status are unprecedented and largely unexplained. The observed patterns reflect phenotypic responses to soil type that result in continuum of litter quality, within and between tree species, that have been shown in related studies to significantly influence litter decomposition rates.     

Effect of alkali extraction on the lignin monomeric composition inEucalyptus

The effect of alkali extraction on the lignin monomeric composition was examined inEucalyptus camaldulensis andE. globulus by thioacidolysis using extractive-free samples as a control. Results showed that the effect onEucalyptus is different among species and among sample positions in the trunk, although a small amount of lignin is solubilized during the extraction in all samples. In addition, it was proved that lignin extracted by the alkali extraction is not always guaiacyl-rich, probably relating to the original lignin monomeric composition, which depends on the sample species or the sample position in the trunk.     

Determination of the distribution and reaction of polysaccharides in wood cell walls by the isotope tracer technique VII: Double radiolabeling of xylan and pectin in magnolia (Magnolia kobus DC) and comparison of their behaviors during kraft pulping by radiotracer technique

myo-Inositol-[2-³H] and d-glucuronic acid-[6-¹⁴C] were administered simultaneously to a growing stem of magnolia (Magnolia kobus DC) to label xylan and pectin, respectively, in the cell wall. Determination of the radioactivity of nitrobenzene oxidation products and sulfuric acid hydrolysates of the newly formed xylem indicated that xylan and pectin were labeled with ³H and ¹⁴C, respectively. The doubly labeled wood tissue was treated to kraft pulping, and the radioactivity of the pulping black liquor and treated wood tissue were determined at various stages of the pulping to compare the dissolving behavior between pectin and xylan during the pulping. The results showed that pectin was not dissolved as easily as xylan and was not redeposited on pulp fiber at the late stage of the pulping.Part of this report was presented at the 40th Lignin Symposium at Tsukuba, October 1995