Properties of medium-density particleboard from saline Athel wood

The Athel tree, Tamarix aphylla (L), can potentially be used as a biomass crop to help manage saline subsurface drainage water in arid land irrigated agriculture. In this study, Athel wood was used to manufacture medium-density particleboard with an aim of developing new applications for the saline wood. The research investigated the effects of different types of adhesives, particle sizes, bark content (BC), resin content (RC), and hot water pretreatment on the mechanical and water resistance properties of the Athel-derived, medium-density particleboards. The measured mechanical properties included tensile strength (TS), modulus of rupture (MOR), modulus of elasticity (MOE), and internal bond strength (IB) of the finished particleboards. Water absorption and thickness swell were used to evaluate the water resistance. Polymeric methane diphenyl diisocyanate (PMDI) resin made particleboard of better mechanical properties and water resistance than urea formaldehyde (UF). The medium size (20–40 mesh) particles gave the best mechanical properties and water resistance than of the particleboard when evaluated against the smaller size (40–60 mesh) and larger size (10–20 mesh) particles. The mechanical properties of particleboard were improved as the resin content of the UF-board increased from 7 to 16%, but deteriorated as the bark content increased from 0 to 16.2%. The particleboard made from the wood particles that had undergone hot water pretreatment had poor mechanical properties and water resistance compared with the particleboard made from the untreated particles. Saline Athel wood is an appropriate material for manufacturing particleboards.     

Feasibility of using eggplant (Solanum melongena) stalks in the production of experimental particleboard

This study examined possible feasibility of eggplant (Solanum melongena) stalks in the production of particleboard. Three-layer experimental particleboards with density of 0.53, 0.63, 0.73 and 0.78 g/cm³ were manufactured from eggplant stalks using certain ratios of urea formaldehyde (UF) and melamine urea formaldehyde (MUF) adhesives. Modulus of elasticity (MOE), modulus of rupture (MOR), internal bond strength (IB), thickness swelling (TS) properties of the boards were evaluated and a statistical analysis was performed in order to examine possible feasibility of these stalks in commercial particleboard manufacturing. The experimental results have shown that production of general purpose and furniture grade particleboard used in dry conditions using eggplant stalks is technically viable. The results of the study demonstrate that eggplant stalks can be an alternative raw material source for particleboard industry.     

The influence of wax-sizing on dimension stability and mechanical properties of bagasse particleboard

Bagasse particleboards (BPBs) were made using polymeric methylene diphenyl diisocyanate (pMDI) resin as binder and wax emulsion as dimension stabilizer. A factorial experiment was conducted to measure the effects of wax and pMDI resin content on particleboard dimension stability and mechanical properties. The data were compared with respective properties specified in the ANSI A208.1 standard for commercial M3 grade wood-based particleboard.Wax-sizing improved the linear expansion (LE) of the particleboards under both pMDI resin contents used in this research and all LE values were controlled under the critical value of 0.35%. The use of wax significantly reduced 24-h water absorption and thickness swelling compared to the control panels without wax. Wax-sizing at the moderate levels also showed positive influence on long-term water absorption and thickness swelling properties. Wax content levels, however, did not significantly influence water absorption and thickness swelling behavior. Wax-sizing had no evident negative effects on the bending properties of MDI-bonded bagasse particleboards under both resin contents, while it caused slightly negative effect on internal bond strength. Mechanical properties of all boards far exceeded the minimum values specified in ANSI A208.1 standard. The entire properties of the 5% pMDI BPBs were better than those of the 3% pMDI panels as expected.     

Nano-SiO2 filled rice husk/polypropylene composites: Physico-mechanical properties

In this research, reinforcing effect of hybrid filler including rice husk (RH), beech bark (BB) and nano-SiO₂, in polypropylene has been investigated. In the sample preparation, four levels of filler loading were used for waste lignocellulosic materials (55-58 wt.%) and nano-SiO₂ (0-4 wt.%). In order to increase the interphase adhesion, polypropylene grafted with maleic anhydride was added as a coupling agent to all the composites studied. The physical properties, viz. the thickness swelling and water absorption, and mechanical properties, namely, the tensile, flexural and notched Izod impact strengths, of the composites were determined. Generally, high amount of filler content in composites can lead to the reduction of interfacial adhesion between matrix polymer and filler, and it limits their applications. The results showed that while flexural properties and elongation at break were moderately improved by the increase in the amount of filler in the matrix, tensile and Izod impact strengths decreased dramatically. However, the composites had acceptable mechanical strength levels. The mechanical properties of composites filled with RH are generally greater than BB composites. The thickness swelling and water absorption of the composites increased with the increase in the filler loading, but to a negligible extent as compared with the wood-based composites and the solid woods. Nano-SiO₂ addition showed little positive effect on the mechanical properties. It can be concluded from this study that the used waste lignocellulosic materials are attractive reinforcements from the standpoint of their physico-mechanical properties.     

Effect of oxalic acid and steam pretreatment on the primary properties of UF-bonded rice straw particleboards

The objective is to evaluate the effect of oxalic acid (OA) and steam-pretreatment on the primary performance of rice straw particleboards. In addition, the effect of various treatment conditions on carbohydrates released from rice straw particles was investigated. The results show that steam- and short durations of OA-treatment significantly improved the mechanical properties and dimensional stability of rice straw particleboards. However, steam-treated rice straw (without OA-treatment) panels exhibited even better performance when compared with OA-treated panels. OA-pretreatment time has a negative effect on performance of panels, whereas the effect of temperature on the performance of OA-treated panels was not significant, except for the linear expansion. OA-treatment accelerated carbohydrates extraction. The sugars released from the OA-treated rice straw particles increase with increasing treatment temperature and time. Carbohydrates extracted from rice straw particles could be a potential sustainable resource for biofuel or bio-based chemicals.     

Properties of hardwood saw mill residue-based particleboards as affected by processing parameters

Hardwood saw mill residues have traditionally not been favoured by the particleboard industry (or indeed other forest product industries) owing to their high density and extractives content. However, re-growth and plantation of timber industry has been producing hardwood saw mill residues with lower extractive contents and lower densities in recent years. The work presented here deals with investigating the use of hardwood saw mill residue, which is currently treated as solid waste, in producing industry-grade particleboard. A crossed experimental design covering seven process parameters with two levels was performed to manufacture three-layer particleboards in the laboratory to investigate effects of processing parameters on physical and mechanical properties of final boards. Although, resin surface and pressing time are significantly influencing both mechanical and physical properties of hardwood particleboard, moisture core increases the thickness swelling and reduces the mean density. However, the need for higher moisture content and resin load compared to those of softwood particleboard need to be addressed further to achieve an economically feasible product.     

Effect of press cycle time and resin content on physical and mechanical properties of particleboard panels made from the underutilized low-quality raw materials

In this study, the influence of press cycle time and resin content (RC) on some of the physical and mechanical properties of single-layer particleboard manufactured from the low-quality raw materials were determined. Eucalyptus (Eucalyptus camaldulensis), mesquite (Prosopis juliflora), saltcedar (Tamarix stricta) and date palm (Phoenix dactylifera) wood, which is underutilized invasive species in southern parts of Iran, were used as alternative raw materials for particleboard manufacturing. Variable factors were as resin content (9, 10 and 11%) and press time (PT) (4, 5 and 6 min). Other parameters such as type of resin (UF), hardener content (2%), type of hardener (NH₄Cl), press-closing time (4.5 mm/s), board density (0.75 g/cm³), press pressure (30 kg/m²) and press temperature (160 °C) were held constant. The experimental panels were tested for their mechanical strength including modulus of elasticity (MOE), modulus of rupture (MOR), internal bonding (IB) and physical stability properties (thickness swelling) according to the procedures defined by European Union (EN) Standard. Overall results showed that most panels made from above-mentioned materials exceed the EN Standards for IB, MOE and MOR. The mechanical properties of particleboard were improved as the resin content increased from 9 to 11%. The results indicated that the polymerization of resin and wood is better at 11% resin content and 5 min of press time. However, thickness-swelling (TS) values were higher (poor) than requirements. Panels made of mesquite, saltcedar and date palm with a resin content of 11% and pressed for 5 min is adequate for general uses while eucalyptus with a resin content of 11% and pressed for 6 min is suitable for interior decoration.     

Cornstarch and tannin in phenol–formaldehyde resins for plywood production

The aim of this work is to demonstrate the performances of cornstarch–quebracho tannin-based resins designed as adhesive in the plywood production. In this way, the cornstarch and quebracho tannin was introduced in the classic adhesive formulation in order to supply a part of phenol–formaldehyde (PF). The physical properties (rheological characterization, thermogravimetric analysis and solid phase ¹³C NMR analysis) of the formulated resins were measured. In order to evaluate the mechanical performances of optimal cornstarch–quebracho tannin-based resins, plywood panels were produced and mechanical properties were investigated. These mechanical properties included tensile strength, wood failure and 3-point bending strength. The performance of these panels is comparable to those of plywood panels commercial PF made.The results showed that plywood panels bonded with cornstarch–quebracho tannin–PF resins (15:5:80, w/w/w) exhibited better mechanical properties than plywood panels commercial PF made. The introduction of small proportions of cornstarch and quebracho tannin in PF resins contributes to the improvement of the boiling water performance of these adhesives. The formaldehyde emission levels obtained from panels bonded with cornstarch–quebracho tannin–PF were lower to those obtained from panels bonded with control PF. Solid state CPMAS NMR spectra indicates that no reaction at all between PF resins and cornstarch and quebracho tannin. Even when reaction does evidently not occur, the addition of cornstarch and quebracho tannin improves markedly the water resistance of PF resins.     

Structure and Mechanics of Starch Bread

The mechanical properties of breads made of potato or wheat starch were measured in two successive compression/decompression cycles. From the shape of the stress–strain curves, the initial modulus and the critical stress and strain could be derived; the critical stress and strain are those at which the crumb structure starts to collapse. The magnitude of the stress–strain related parameters changed markedly during storage. The initial modulus, as well as the critical stress for structural collapse, increased, and the critical strain decreased. Moreover, the resistance of bread crumb to collapse of structure in compression decreased. The mechanical properties of potato starch bread changed more rapidly than those of wheat starch bread. The results are discussed in relation to the structure of the starch breads on different levels, i.e. from molecular (amylopectin recrystallisation) to macroscopic (sponge structure). It is concluded that the mechanical properties of the starch breads are determined by the mechanical properties of the condensed lamellae and beams consisting of irregularly shaped, partly swollen starch granules as well as by the distribution of the thickness of the lamellae and beams.     

Effect of aldehydes crosslinkers on properties of bacterial cellulose-poly(vinyl alcohol) (BC/PVA) nanocomposite hydrogels

The effects of the aldehydes crosslinkers on properties of the BC/PVA nanocomposite hydrogels were investigated. BC as the reinforcement and PVA as the matrix materials of the BC/PVA nanocomposite hydrogels, the hydrogels were prepared in coagulating bath of sodium sulfate and cross-linked with kinds of aldehydes. The hydrogels were characterized by Attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR), Equilibrium swelling ratio (ESR) tests, mechanical properties tests, thermo-gravimetric analysis (TGA) and X-ray diffraction (XRD) analysis. It was found that the dialdehyde (glyoxal, glutaraldehyde) crosslinkers were more efficient than monoaldehyde (formaldehyde, acetaldehyde) crosslinkers. The ESR, mechanical properties of the BC/PVA nanocomposite hydrogels were obviously influenced by aldehydes crosslinkers. However, their thermo stability and crystallinity were scarcely influenced. The nanocomposite hydrogels described in this study provides information for further development and optimization of a variety of nanofiber-polymer matrix composite hydrogels.     

High resin content natural matrix–natural fibre biocomposites

Composites of good performance formed from non-woven mats of flax and hemp fibres and natural resin matrices have been prepared. Both higher density thin composites as well as lower density thicker composites have been prepared. Two natural matrices types were used: (i) commercial mimosa flavonoid tannin extract with 5% hexamine added as hardener and (ii) a mix of mimosa tannin + hexamine with glyoxalated organosolv lignin of low molecular weight, these two resins mixed 50/50 by solids content weight. The composites prepared were tested for MOE in bending and in tension and for maximum breaking strength in tension. Some of the mats were corona treated and the optimum length of corona treatment determined to improve the composites MOEs and breaking strength. These were related to the morphology of the treated fibre. Thermomechanical analysis (TMA), Brinell surface hardness and contact angle tests were also carried out with good results. The composites made with the mix of tannin and lignin resins as a matrix remained thermoplastic after a first pressing. The flat sheets prepared after the first pressing were then thermoformed into the shape wanted.     

Effect of outdoor exposure on some properties of resin-treated plybamboo

The objective of this investigation was to evaluate some of the physical and mechanical properties of resin-treated plywood type panels manufactured from bamboo strips (Gigantochloa scortechinii). Experimental plybamboo samples were made from low molecular weight phenol formaldehyde (LMwPF) treated bamboo strips. They were exposed to outdoor condition ranging from 1 to 12 months. Modulus of elasticity (MOE), modulus of rupture (MOR), compression strength, and surface roughness of treated and untreated samples were evaluated. Resin impregnated samples had the highest bending and compression strength properties. While the untreated samples failed after 3-month of outdoor exposure. Treated specimens exposed for 12-month had the MOE, MOR, and compression strength values of 14,253 N/mm², 101.3 N/mm², and 34.63 N/mm², respectively. Surface quality of both treated and untreated samples was adversely influenced as the function of outdoor exposure time, based on numerical values obtained from a stylus type equipment. Overall properties of treated samples tested in work resulted in higher values than those of untreated samples. It appears that resin impregnation could be considered as an alternative method to enhance the characteristics of plybamboo exposed to environmental conditions as can be concluded from the results of this study.     

The potential use of Ricinus communis L. (Castor) stalks as a lignocellulosic resource for particleboards

Castor (Ricinus communis L.) stalks, which are a readily available by-product of this plant mainly cultivated for seed production, derived from experimental plantations grown in Northern Greece during the period April–October 1996 were assessed for their suitability as feed stocks for direct substitution of wood in particleboard. The average stalk yield of castor reached about 10 dry t/ha, which is higher than the average yield of forest in temperate zones. After harvesting, castor stalks were dried in a greenhouse to about 12% moisture content, and chipped by an automobile chipper and re-chipped in a hammermill. Castor particles and industrial wood particles mixed in various proportions were used as raw material for one-layer and for the middle layer of three-layer particleboards. A commercial E₂ grade UF-resin was used as binder. Castor particles were characterized by a lower slenderness ratio and lower bulk density than industrial wood particles. The evaluation of the mechanical and hygroscopic properties of panels showed the following results: Partial substitution of wood by castor stalks resulted in the deterioration of all board properties. The presence of the unlignified pith and the configuration of castor particles seem to be responsible for the deleterious effect of castor stalks on board properties. However, comparing the properties of the boards produced in this study to relevant European and American Standards, it was found that, with the exception of screwholding strength for three-layer boards, the experimental one layer-, and three-layer boards containing up to 25% and 75% castor particles respectively meet or exceed the Standards requirements for interior boards.     

Fortification of sulfited tannin from the bark of Acacia mangium with phenol–formaldehyde for use as plywood adhesive

The Acacia mangium tree contains 10% bark (v/v), of which about 20% are extractives. Extraction of this bark using a combination of water and sulfite medium can produce between 15% and 25% tannin materials (dry weight). In this work, several extraction conditions such as bark size, plantation site, extraction time and extraction medium were studied. The results showed that by using either hot water or a sulfite medium, a reasonable amount of tannin yield can be obtained. Bark size of less than 1-mm mesh size gave relatively high tannin yield irrespectively of the extraction medium used. Using a 600:100:2:0.5 (w/w) ratio of water:bark:sodium sulfite:sodium carbonate, and reacted at 75 °C for 3 h improved the tannin yield by at least 30%. The extracts were reasonably reactive towards formaldehyde as shown by their high Stiasny number; water extract, 60–70% and aqueous sulfite–carbonate extracts, 85–90%. The gluing results showed that the shear strength of the plywood can meet the requirements of the European Standards EN 314-1 and EN 314-2:1993. Incorporation of low molecular weight PF resin (10 parts) and PF (10 parts) improved the shear strength from 0.96 MPa to 1.43 MPa after a 72 h boiling test. This study showed that A. mangium tannin blended with commercial plywood phenol–formaldehyde resin, low molecular weight PF and paraformaldehyde as a cross-linker can be used to bond Kedondong (Canarium spp.) wood veneers suitable for both interior and exterior grade plywood.     

Sensory evaluation of fabric touch by free modulus magnitude estimation

Fabric touch was evaluated psychophysically in order to determine the relationship between mechanical properties and subjective sensation. For subjective touch sensation, eight aspects such as hardness, smoothness, coarseness, coolness, pliability, crispness, heaviness and thickness were evaluated using free modulus magnitude estimation (FMME) technique. KES-FB was used to measure the mechanical properties of fabrics. Woolen fabric with the highest values of WC and weight was evaluated as the coarsest, heaviest and thickest. While silk crepe de chine with the lowest LT, G, 2HG, thickness and weight was rated as smoother and more pliable than any other fabrics. And flax with the highest values of LT and SMD was evaluated as hard, cool and crisp. Fabric touch and satisfaction were predicted well from the mechanical properties, especially from SMD, by regression analysis. Satisfaction for touch increased as smoothness increased.     

Metal adsorption of tannin based rigid foams

Tannin based rigid foams are structures in which flavonoids are randomly cross-linked with furanic units throughout covalent bonds. The use of these aromatic substrates from natural materials to trap some heavy metal ions dissolved in water solutions is described. Interesting results have been achieved using different mimosa bark tannin (Acacia mearnsii formerly mollissima, De Wildt) and pine bark tannin (Pinus radiata) mixed foams. Capability to catch Pb²⁺ and Cu²⁺ ions at different concentrations has been verified throughout ICP-OES analysis of the foams. A reliable proportionality has been found between initial concentration and percentage of metal ions adsorbed. These foams were able to adsorb up to 12.5% of Cu(II) and 20.1% of Pb(II) with respect to the concentration of these ions in solution.     

Effect of resin content and pressure on the performance properties of rubberwood-kenaf composite Board Panel

The possibility of manufacturing rubberwood and kenaf (Hibiscus cannabinus L.) stem medium density fibreboard (MDF) panels at different pressure and resin content were investigated. The effect of mechanisms of interacted independent variables (resin content and pressure) on MDF properties was analyzed. The board performance was evaluated by measuring internal bond (IB) strength, modulus of rupture (MOR), modulus of elasticity (MOE), water absorption (WA) and thickness swell (TS). The test results were statistically analyzed by using response surface method (RSM) to determine the significant independent variables that influenced MDF properties. A mathematical simulation or response surface models were developed to predict the MDF properties (MOR, MOE, IB, WA and TS). The obtained results showed that MDF density and all interactions between the experimental variables were significant factors that influenced the mechanical properties of MDF. At 8 bar and 14 % resin content, the MDF recorded WA of 83.12 % and TS of 20.2 %. It can be inferred that two parameters (resin content and pressure) had positive effect on physical and mechanical properties of MDF. We concluded that resin content show more significant effects on MDF manufacturing as compared to pressure parameters.     

Properties of thermoplastic composites with cotton and guayule biomass residues as fiber fillers

This study was conducted to evaluate the suitability of using residual plant fibers from agricultural waste streams as reinforcement in thermoplastic composites. Three groups of plant fibers evaluated included cotton burrs, sticks and linters from cotton gin waste (CGW), guayule whole plant, and guayule bagasse. The plant fibers were characterized for physical (bulk density and particle size distribution) and chemical properties (ash, lignin and cellulose contents). A laboratory experiment was designed with five fiber filler treatments, namely control (oak wood fiber as the filler - OWF), cotton burr and sticks (CBS), CBS with 2% (by weight) second cut linters (CBL), CBS with 30% (by weight) guayule whole plant (CGP), and CBS with 30% (by weight) guayule bagasse (CGB). The composite samples were manufactured with 50% of fiber filler, 40% of virgin high-density polyethylene (HDPE), and 10% other additives by weight. The samples were extruded to approximately 32 × 7 mm cross-sectional profiles, and tested for physico-mechanical properties. The CBS and CBL had considerably lower bulk density than the other fibers. Cotton linters had the highest α-cellulose (66.6%), and lowest hemicellulose (15.8%) and lignin (10.5%) of all fibers tested. Guayule whole plant had the lowest α-cellulose and highest ash content. Both CBS and guayule bagasse contained α-cellulose comparable to OWF, but slightly lower hemicellulose. Evaluation of composite samples made from the five fiber treatments indicated that fibers from cotton gin byproducts and guayule byproducts reduced the specific gravity of the composites significantly. However, the CBS and CBL samples exhibited high water absorption and thickness swelling, but the addition of guayule bagasse reduced both properties to similar levels as the wood fiber. The CGP exhibited significantly lower coefficient of thermal expansion. Composite samples with the five different fiber fillers showed similar hardness and nail holding capacity, yet oak fibers imparted superior strength and modulus under flexure and compression with the exception of the compressive modulus of CGB composites. In general, both cotton ginning and guayule processing byproducts hold great potential as fiber fillers in thermoplastic composites.     

A study on mechanical,thermal and environmental degradation characteristics of N,N-dimethylaniline treated jute fabric-reinforced polypropylene composites

The mechanical and thermal behavior of compression molded jute/polypropylene (PP) composites were studied by evaluating tensile strength (TS), bending strength (BS), tensile modulus (TM), bending modulus (BM), impact strength (IS), thermogravimetric (TG/DTG) and differential thermal analysis (DTA). A chemical modification was made to jute fabrics using N,N-Dimethylaniline (DMA) in order to improve the interfacial adhesion between the fabrics and matrix. It was found that jute fabrics on treatment with N,N-Dimethylaniline (DMA) significantly improved the mechanical properties of the composites. Thermal analytical data of PP, both treated and untreated jute fabrics as well as composites revealed that DMA treatment increased the thermal stability of the fabrics and composite. DMA treatment also reduced the hydrophilic nature of the composite. DMA treated jute composite was found less degradable than control composite under water, soil and simulated weathering conditions.     

Studies on composite filaments from nanoclay reinforced polypropylene

The development of high tenacity, high modulus monofilaments from Polypropylene/Clay nanocomposite has been investigated. Pure sodium montmorillonite nanoclay was modified using hexadecyl trimethyl ammonium bromide (HTAB) via an ion exchange reaction. Pure and modified clay were characterized through X-ray diffraction, FTIR and TGA. The modified clay was melt blended with polypropylene (PP) in presence of a swelling agent. Composite filaments from PP/Clay nanocomposite were prepared at different weight percentages of nanoclay and the spinning and drawing conditions were optimized. The filaments were characterized for their mechanical, morphological and thermal properties. The composite PP filaments with modified clay showed improved tensile strength, modulus and reduced elongation at break. The composite filaments with unmodified clay did not show any improvement in tensile strength but the modulus improved. The sharp and narrow X-ray diffraction peaks of PP/nanoclay composite filaments indicate increase in crystallinity in presence of modified clay at small loadings (0.5%). The improved thermal stability was observed in filaments with modified as well as unmodified clays.