Wheat Bread Quality as Influenced by the Substitution of Waxy and Regular Barley Flours in Their Native and Extruded Forms

The substitution of wheat flour with barley flour (i.e. native or pretreated/extruded) reduced the loaf volume. Depending on the barley variety and flour pretreatments, the colour and firmness/texture of the bread loaves were altered. Amongst the barley breads prepared from native flours (at 15% barley flour substitution level), Phoenix had higher loaf volume and lower crumb firmness than Candle. However, amongst the barley breads prepared from extruded flours, CDC-Candle had higher loaf volume and lower crumb firmness than Phoenix. The lower loaf volume and firmer crumb texture of barley breads as compared with wheat bread may be attributed to gluten dilution. Also, the physicochemical properties of barley flour components, especially that of β-glucan, can affect bread volume and texture. β-glucan in barley flour, when added to wheat flour during bread making, could tightly bind to appreciable amounts of water in the dough, suppressing the availability of water for the development of the gluten network. An underdeveloped gluten network can lead to reduced loaf volume and increased bread firmness. Furthermore, in yeast leavened bread systems, in addition to CO₂, steam is an important leavening agent. Due to its high affinity for water, β-glucan could suppress the amount of steam generated, resulting in reduced loaf volume and greater firmness. In the present study, breads made with 15% HTHM CDC-Candle flour had highly acceptable properties (loaf volume, firmness and colour) and it indicated that the use of extruded barley flours would be an effective way to increase the dietary fibre content of barley breads.     

Effect of barley and oat flour types and sourdoughs on dough rheology and bread quality of composite wheat bread

The potential of sourdough to improve bread quality of barley and oat enriched wheat breads may depend on the characteristics of the added flour (cereal type, variety, extraction rate). We compared the effect of different barley flours and oat bran (substitution level 40%), unfermented and as sourdoughs (20% of total flour), on composite wheat dough and bread characteristics by combining empirical rheological analyses (DoughLab, SMS/Kieffer Dough and Gluten Extensibility Rig) with small-scale baking of hearth loaves. Whole grain barley flour sourdough increased resistance to extension (Rmax) of the dough and improved the form ratio of hearth loaves compared to unfermented whole grain barley flour. However, sourdough showed little effect on the breads prepared with sifted barley flour or oat bran. The breads made with oat bran showed highest bread volume, lowest crumb firmness and highest β-glucan calcofluor weight average molecular weight (MW). The heat treatment of oat bran inactivated endogenous enzymes resulting in less β-glucan degradation. High MW β-glucans will increase the viscosity of the doughs water phase, which in turn may stabilise gas cells and may therefore be the reason for the higher bread volume of the oat bran breads observed in our study.     

Wheat Bread Quality as Influenced by the Substitution of Waxy and Regular Barley Flours in Their Native and Cooked Forms

The substitution of wheat flour with barley flours altered the bread loaf volume, colour and bread crumb firmness. These changes were found to be dependent on the barley cultivar, substitution level and flour treatment. In native form, Phoenix barley flour at 15% substitution produced breads with bigger loaf volume and softer crumb than Candle barley flour. However, when the barley flours were heat-treated (pan-cooked in excess water and then dried) before substitution, Candle barley flour produced better quality breads in terms of loaf volume, crumb firmness and crust colour than the Phoenix counterparts. The baking functionality of Candle flour was markedly improved when added after heat treatment.     

Suitability of tef varieties in mixed wheat flour bread matrices: A physico-chemical and nutritional approach

Wheat flour replacement from 0 to 40% by single tef flours from three Ethiopian varieties DZ-01-99 (brown grain tef), DZ-Cr-37 (white grain tef) and DZ-Cr-387 (Quncho, white grain tef) yielded a technologically viable ciabatta type composite bread with acceptable sensory properties and enhanced nutritional value, as compared to 100% refined wheat flour. Incorporation of tef flour from 30% to 40% imparted discreet negative effects in terms of decreased loaf volume and crumb resilience, and increase of crumb hardness in brown tef blended breads. Increment of crumb hardness on aging was in general much lower in tef blended breads compared to wheat bread counterparts, revealing slower firming kinetics, especially for brown tef blended breads. Blended breads with 40% white tef exhibited similar extent and variable rate of retrogradation kinetics along storage, while brown tef-blended breads retrograded slower but in higher extent than control wheat flour breads. Breads that contains 40% tef grain flour were found to contain five folds (DZ-01-99, DZ-Cr-387) to 10 folds (DZ-Cr-37) Fe, three folds Mn, twice Cu, Zn and Mg, and 1.5 times Ca, K, and P contents as compared to the contents found in 100% refined wheat grain flour breads. In addition, suitable dietary trends for lower rapidly digestible starch and starch digestion rate index were met from tef grain flour fortified breads.     

Rheological properties and bread making performance of commercial wholegrain oat flours

Three commercial wholegrain oat (WO) flours from Finland (WOF), Ireland (WOI) and Sweden (WOS) were evaluated for their bread making ability with the objective of finding predictive relationships between flour physicochemical properties and bread quality. Overall, significant differences were found in the bread making properties of the WO flours. Good bread quality was obtained when using WOS and WOI flour since breads showed high specific loaf volume and slice height as well as low density and hardness. Low quality breads were obtained when WOF flour was used. In addition, positive effects on oat bread quality were observed for low batter viscosity and high deformability, as obtained for WOS and WOI. Based on the physicochemical analysis of the flours, water hydration capacity was found to be the main reason for increased elasticity of WOF batters. Small flour particle size, damaged starch granules and high protein content were identified as the key factors causing increased water hydration capacity. These findings suggest that WO flours with coarse particle size, limited starch damage and low protein content result in superior oat bread quality.     

The Role of Gluten Proteins in the Baking of Arabic Bread

Fractionation and reconstitution/fortification techniques were utilised to study the role of gluten in Arabic bread. Glutens from two wheat cultivars of contrasting breadmaking quality were fractionated by dilute HCl into gliadin and glutenin. Gluten, gliadin and glutenin doughs from the good quality flour had higher G ′ and lower tan δ values than those from the poor quality flour at all the frequencies examined. Interchanging the gliadin and glutenin fractions between the reconstituted flours showed that the glutenin fraction is largely responsible for differences in the breadmaking performance. Fortification of an average quality flour with the gliadin and glutenin fractions from the poor and good quality flours, at the levels of 1% and 2% (protein to flour mass), induced marked differences in the mechanical properties of bread. The resilience of the loaves was not adversely affected by the addition of gliadins and increased, with a concomitant significant (p<0·05) improvement in quality, at the 2% level of fortification with gliadins from the good quality flour. Addition of glutenin resulted in loaves with leather-like properties that became particularly apparent at the higher level of fortification; the observed deterioration in quality paralleled the increase in the elastic character of the doughs. It is suggested that highly-elastic doughs are not compatible with the rapid expansion of gases at the high-temperature short-time conditions employed in the baking of Arabic bread and that there exists a threshold in dough elasticity beyond which a rapid decline in quality takes place.     

Physical properties of wheat flour composites dry-coated with microparticulated soybean hulls and rice flour and their use for low-fat doughnut preparation

Air-classified wheat flour was dry-coated with microparticulated rice flour (30%, db) and/or microparticulated soybean hulls (up to 10%, db) using a hybridization system, and the physical properties of the dry-coated wheat flour were examined. The composite wheat flours exhibited the higher water-holding capacity but lower swelling power and oil-holding capacity than their counterpart mixtures. In pasting viscosity, the composites of wheat and rice flours had substantially lower values for peak viscosity and breakdown than did pure wheat flour. The incorporation of soybean hulls to the composites of wheat and rice flours further reduced the peak viscosity. The composites with rice flour and soybean hulls showed slightly higher melting (gelatinization) temperatures but lower melting enthalpy compared to the counterpart mixtures. By using the composite flours for the deep-fat fried doughnut preparation, the oil uptake could be substantially reduced by approximately 30%, in comparison to pure wheat flour or the mixture samples. The composite wheat flours with microparticulated rice flour and soybean hulls produced dough matrices with improved compactness and cell structure, which were attributed to the reduced fat uptake during frying.     

Physical properties of wheat flour composites dry-coated with microparticulated soybean hulls and rice flour and their use for low-fat doughnut preparation

Air-classified wheat flour was dry-coated with microparticulated rice flour (30%, db) and/or microparticulated soybean hulls (up to 10%, db) using a hybridization system, and the physical properties of the dry-coated wheat flour were examined. The composite wheat flours exhibited the higher water-holding capacity but lower swelling power and oil-holding capacity than their counterpart mixtures. In pasting viscosity, the composites of wheat and rice flours had substantially lower values for peak viscosity and breakdown than did pure wheat flour. The incorporation of soybean hulls to the composites of wheat and rice flours further reduced the peak viscosity. The composites with rice flour and soybean hulls showed slightly higher melting (gelatinization) temperatures but lower melting enthalpy compared to the counterpart mixtures. By using the composite flours for the deep-fat fried doughnut preparation, the oil uptake could be substantially reduced by approximately 30%, in comparison to pure wheat flour or the mixture samples. The composite wheat flours with microparticulated rice flour and soybean hulls produced dough matrices with improved compactness and cell structure, which were attributed to the reduced fat uptake during frying.     

Effect of physicochemical and empirical rheological wheat flour properties on quality parameters of bread made from pre-fermented frozen dough

The objective of this study was to examine the influence of flour quality on the properties of bread made from pre-fermented frozen dough. The physicochemical parameters of 8 different wheat flours were determined, especially the protein quality was analysed in detail by a RP-HPLC procedure. A standardized baking experiment was performed with frozen storage periods from 1 to 168 days. Baked bread was characterised for specific loaf volume, crumb firmness and crumb elasticity. The results were compared to none frozen control breads. Duration of frozen storage significantly affected specific loaf volume and crumb firmness. The reduction of specific loaf volume was different among the used flours and its behaviour and intensity was highly influenced by flour properties. For control breads wet gluten, flourgraph E7 maximum resistance and RVA peak viscosity were positively correlated with specific loaf volume. However, after 1–28 days of frozen storage, wet gluten content was not significantly influencing specific loaf volume, while other parameters were still significantly correlated with the final bread properties. After 168 days of frozen storage all breads showed low volume and high crumb firmness, thus no significant correlations between flour properties and bread quality were found. Findings suggest that flours with strong gluten networks, which show high resistance to extension, are most suitable for frozen dough production. Furthermore, starch pasting characteristics were also affecting bread quality in pre-fermented frozen dough.     

Factors influencing acrylamide formation in rye,wheat and spelt breads

In this study, a simple strategy for acrylamide (AA) reduction in white and dark wheat and spelt and rye breads, including the impact of flour basic composition, flour extraction rate, type of technology and baking time and temperature was addressed. Moreover, the correlation between AA formation in breads and total phenolic compounds (TPC) and antioxidant capacity (AC) of flours and breads was calculated. The studies showed an impact of flours origin on AA formation in breads with the following rank: wheat bread ≤ spelt bread < rye bread. There was no statistically significant effect of flour extraction rates and their chemical components on AA formation in breads baked at 200 °C/35 min. However, a weak effect was noted for wheat and spelt breads baked at higher temperature. In contrast, a positive correlation between AA in wheat, spelt and rye breads baked at both applied conditions (200 °C for 35 min or 240 °C for 30 min) and AC of white and dark flours was noted. The same finding was noted between AA formation and TPC and AC of bread and its crust. The provided data indicated that AA mitigation strategy should be based on the selection of lower baking temperature with longer baking time as the main important factor amongst others.     

Effect of arabinoxylans and laccase on batter rheology and quality of yeast-leavened gluten-free breads

The supplementation effects of maize fiber arabinoxylans (MFAX, 0%–6%), laccase (0–2 U/g flour) and water absorption level (90%–100%) on gluten-free (GF) batter rheology and bread quality were analyzed. From viscoamylograph analysis, lower starch amount in GF flour due to MFAX addition decreased peak viscosity and retrogradation. Surface response plots showed that laccase did not have significant effect on GF batter rheology and bread quality, whilst water was the most important variable. Higher levels of water absorption benefited bread texture. Higher water level (>100 mL/100 g flour) was needed in the experimental design to evaluate correctly the effect of 6% MFAX replacement on GF bread quality. Further analyses were carried in order to adjust water absorption of batters according to their consistency index (K ≈ 100 Pa sⁿ), resulting an optimal water absorptions of 95%, 100% and 105% for control flour and flours supplemented with 3% or 6% MFAX, respectively. Thus, MFAX addition enhanced water-binding capacity of flour and yielded GF breads with higher specific volume and softer crumb texture. These quality parameters were best rated with 6% MFAX addition to flours. This research demonstrated the potential of MFAX to develop GF breads with improved quality, when optimal water level is used.     

Functional Properties of Wheat Gliadins. I. Effects on Mixing Characteristics and Bread Making Quality

The effects of addition of total gliadin and gliadin subfractions on the 2 g Mixograph parameters and loaf volume data of cv. Hereward base flour were studied. The addition of increasing levels of total gliadin and gliadin subgroups to cv. Hereward base flour decreased the overall dough strength, as evidenced by decreases in the values for mixing time (MT), mixing stability (MS) and work input (WI). The decreasing order of these parameters for different gliadins was: ω1- >, γ-, > β-, > α-gliadins. The mixing tolerance, as measured by resistance breakdown (RBD) and bandwidth breakdown (BWBD), decreased as a result of addition of different fractions. However, Peak dough resistance (PDR) values increased with addition of individual groups of gliadins and gluten to the base flour. A linear relationship was found between the PDR and loaf volume when individual groups of gliadin were added to the base flour. The ω-gliadins produced the least positive effects on PDR. Addition of total gliadin and its subgroups substantially improved loaf volumes of pan breads. The ω-gliadins again resulted in a smaller increase in loaf volume.     

Studies on multigrain milling and its effects on physical,chemical and rheology characteristics of milled streams

The multigrain blends of wheat-green gram-barley in the ratio of C (100:0:0); B1 (90:5:5); B2 (80:10:10); B3 (70:15:15) were co milled using a Buhler roller mill to produce nutritious flour. The studies showed that the yield of straight run flour (SRF) increased gradually with an increase in blending of green gram and barley with wheat. The highest SRF of 79.71% was obtained from the B3 blend. The coarse bran decreased from 15.95% for the control sample to 9.52% for B3 blending. The milling yield of pollard and fine bran showed a decreasing trend from control to B3 blending. In general, flour yield decreased for reduction passages from C1 to C3 and reduction passages produced higher flour compared to break rolls for all blends. The multigrain milling resulted in an increase in protein(113.1–13.35%) and dietary fiber (2.91–4.65%) content of flour, but sedimentation values (52–38 ml), which is the index of flour strength, decreased significantly. The distributions of mineral matters and fat show wide variation among the mill streams and concentrated in coarse and fine brans. The rheological properties of flour obtained showed increased water absorption (55.8–57.5%) and decreased dough stability(5.5–2.8 min), amylograph peak viscosity (388-335BU) and setback (265-224BU) with an increase of multigrain in blends.     

Selected nutritional,physical and sensory characteristics of pan and flat breads prepared from composite flours containing fababean

Composite flour blends containing wheat (W), fababean (F), cottonseed and sesame flours were formulated to provide the FAO/WHO/UNU protein requirements for the 2–5 year old child, and evaluated in pan and flat bread applications. Water absorption of composite flour doughs was up to 35% greater than the control but gluten strength and slurry viscosities were markedly reduced. Loaf volume and specific volume of pan breads prepared from composite flours were 25–60% less than that of the control bread but flat breads tolerated the protein supplements extremely well. The W/F flat bread, containing 27% of fababean flour, received acceptable taste, texture and colour scores and was only slightly inferior to the control in puffing and layer separation. Additions of cottonseed or sesame flours to the W/F blend failed to improve sensory properties of the flat breads.     

Effect of Untreated, Roasted and Germinated Black Gram (Phaseolus mungo) Flours on the Physico-chemical and Biscuit (Cookie) Making Characteristics of Soft Wheat Flour

Determination of the physico-chemical characteristics of composite soft wheat flours in which 5–25% (w/w) of the wheat flour was replaced with untreated, roasted and germinated black gram (Phaseolus mungo) flours (BGF) showed that when roasted BGF comprised 20% (w/w) of the blend, the increases in the ash and protein contents were 123% and 35%, respectively. The values for the gluten contents and the Zeleny and sodium dodecyl sulphate sedimentation test volumes for the composite flours indicated a weakening effect of BGF on the quality of soft wheat flour proteins, which could be beneficial for the preparation of biscuits (cookies). The alkaline water retention capacity values increased with the increasing addition of differently processed BGFs. Biscuit baking studies indicated that the diameter and spread ratio of biscuits were reduced, while the thickness increased, with increasing addition of all three BGFs, but the maximum reduction in diameter was observed with the addition of germinated BGF. The hardness value for biscuits increased with the addition of BGFs, but the effect was minimal with roasted BGF and maximal with germinated BGF. The surface grain score was reduced with increasing addition of BGF, but, in general, the roasted BGF showed the minimum adverse effect. From the overall biscuit making quality, addition of untreated BGF at the 15% level and of roasted and germinated BGFs at the 20% level were considered optimal for supplementing wheat flour.     

The influence of milling on the nutritive value of flour from cereal grains. 1. Rye

Rye was milled into flours having extraction rates between 100 and 65%. The nutritive value of the various fractions was studied by chemical analyses and in balance trials with rats. The concentration of essential nutrients decreased when the extraction rate was lowered. The lysine content (g/16 g N) was 4.23 in whole rye, but only 3.76 in the 65% extraction flour, and a corresponding reduction in biological value was found. A reduction of 50% or more was observed for several minerals with zinc and phosphorus being most affected. The apparent zinc absorption and retention expressed in absolute values, were significantly higher from the flours of high extraction than from the more refined flours, in spite of a much higher phytate content in whole rye and lightly milled flours. It could be concluded that milling of rye into highly refined flours not only preclude considerable amounts of nutrients from human consumption, but the remaining flours have a much poorer nutritive value than flour made from whole rye.     

Determination of visual detection thresholds of selected iron fortificants and formulation of iron-fortified pocket-type flat bread

Wheaten pocket-type flat breads were baked from refined flours fortified to contain iron from ferrous sulphate (FeSO₄), hydrogen-reduced elemental iron (Fe) or sodium iron ethylenediaminetetraacetic acid (NaFeEDTA). Individual and group visual detection thresholds were determined by the 3-alternative forced choice (3-AFC) test according to the American Society of Testing and Materials (ASTM) method E-1432. The group visual detection thresholds of FeSO₄, NaFeEDTA and Fe in bread were established in samples baked from the corresponding wheat flours fortified with 69.46, 236.82 and 304.97 mg iron/kg flour, respectively. Sensory testing showed that iron-fortified pocket-type flat breads were similar (P < 0.01) to regular bread when baked from flours formulated to contain iron at levels lower by 25% than the group visual detection thresholds of Fe and FeSO₄ and two 25% increments lower than the threshold of NaFeEDTA. These findings indicate that iron-fortified pocket-type flat breads, which are sensorially similar to regular bread, baked from flours that contained 52.1, 133.22 and 228.73 mg iron/kg flour as FeSO₄, NaFeEDTA and Fe, would provide the segment of the population at the highest risk of iron-deficiency anaemia, specifically women of childbearing age, with 91%, 207% and 346% of their recommended daily intakes for iron, respectively.     

The influence of milling on the nutritive value of flour from cereal grains. 2. Wheat

Wheat was milled into flours having extraction rates between 100 and 66%. The nutritive value of the various fractions was studied by chemical analyses and in balance trials with rats. The concentration of essential nutrients decreased when the extraction rate was lowered. The lysine content (g/16 g N) e.g. was 2.52 in whole wheat, but only 2.18 in the 66% extraction flour; however, only a slight reduction in biological value was found. The content of minerals was reduced to 30% of that in whole wheat, and the apparent zinc absorption and retention expressed in absolute values, were significantly higher from the flours of high extraction than from the more refined flours, in spite of a much higher phytate content in whole wheat and lightly milled flours. It could be concluded that milling of wheat into highly refined flours not only preclude considerable amounts of nutrients from human consumption, but the remaining flours have a much poorer nutritive value than flour made from whole wheat.     

Determination of volatile compounds in heat-treated straight-grade flours from normal and waxy wheats

Volatile compounds formed during heat-treatment of wheat flour influence the application of treated flour. In this study, normal and waxy hard wheat flours before and after dry-heat treatment were subjected to headspace analysis by solid-phase microextraction of volatiles followed gas chromatography–mass spectrometry (GC/MS). The untreated waxy wheat flour contained higher levels of odor-active compounds than normal wheat flour including aldehydes, alcohols, furans, and ketones. Lipid oxidation appears to play major role in producing such odor compounds. Heat treatments, depending on the severity, alter the profile of volatile compounds. Low temperature (100–110 °C) treatments effectively eliminated cereal odor (aldehyde) and did not introduce additional odors, providing a possible way to produce low-odor flours. Heat treatments at 120 °C and higher temperatures elevated the content of pyrazines, furans, and sulfur-containing compounds which together gave a roasty aroma to the flours. Considering organoleptic properties, treatments of flours at 140 °C was superior to 160 °C. The waxy wheat flour was more prone to produce odor-active compounds than normal wheat flour during the same heat treatment.     

Effects of debittering methods on the proximate composition,organoleptic and functional properties of sesame (Sesamum indicum L.) seed flour

Sesame seeds were boiled and allowed to sprout under ambient condition (30±2 °C) with an objective to reduce or eliminate the bitter taste associated with them. The untreated seeds were used as a control. The proximate composition, functional and organoleptic properties of defatted sesame flour were assessed at room temperature. There was a slight increase (about 10%) in protein content of sprouted seeds. The foaming capacity of flours from untreated, sprouted and boiled seeds were 34.6, 38.5 and 11.5%, respectively. The flour from the boiled seeds had the highest foam stability. Flours from untreated or sprouted seeds, gelation started at the least concentration of 6% whereas that from boiled seed was 11%. The emulsion capacity of flours from the untreated or sprouted seeds was the same (27.6 g oil/g sample) while that from boiled seeds was 12.9 g oil/g sample. Emulsion stability with prolonged storage appeared to be more with flours from the sprouted or boiled seeds than that from the untreated ones. The water absorption properties of flours from the untreated, sprouted and boiled seeds were 8.0, 5.9 and 6.5 g H₂O/g sample, respectively whereas the oil absorption capacity same (5.9 g oil/g sample). The bitter taste in flours from the untreated or sprouted was high. The bitter taste was not detected in flour from boiled seeds and the functional properties of the flour were not deleteriously affected except foaming and emulsion capacity. Therefore, this boiling method of debittering sesame seed could be practised. The quality of sesame flour obtained with this boiling method could still serve its role in traditional dishes and in the formulation of some other conventional food products.