Surface modification of polyester fabrics by enzyme treatment

In this study, the effect of enzymatic hydrolysis using lipase and cutinase on poly(ethyleneterephthalate) (PET) fabrics was investigated in an attempt to improve the hydrophilicity of these fabrics. The hydrolytic activity of the enzymes was expressed for variations in pH levels, temperatures, enzyme concentrations, and treatment times. The effects of using a nonionic surfactant were examined by measuring moisture regain and surface wettability. Finally, the fabric characteristics that were affected by enzyme treatment were evaluated by tensile strength and scanning electron microscopy. The optimal treatment conditions for lipase were determined to be a pH of 4.2, a temperature of 50 °C, a lipase concentration of 100 %, and a treatment time of 90 min; those for cutinase were determined to be a pH of 9.0, a temperature of 50 °C, a cutinase concentration of 100 %, and a treatment time of 60 min. At optimal enzymatic treatment conditions, we got the significant results of increase on the moisture regain and the water contact angle (WCA) and water absorbency effectively decreased. Triton X-100 facilitated cutinase hydrolysis on PET fabrics; however, it was ineffective for lipase. With enzymatic treatment, the tensile strength did not decrease.     

Optimization of papain treatment for improving the hydrophilicity of polyester fabrics

The goal of this study was to establish optimal conditions for improving the hydrophilicity of polyester fabrics. The hydrolytic activity of papain was determined by measuring the number of carboxylic groups in the treatment solution. Papain treatment conditions-such as pH, temperature, treatment time, and enzyme concentration-were optimized by measuring hydrolytic activity, moisture regain, and wettability. Optimal papain treatment conditions were identified as a pH of 7.5, temperature of 30 °C, treatment time of 60 min, and papain concentration of 100 %(o.w.f.). The moisture regain for polyester fabrics treated with papain improved to 1.28±0.02 %, a 2.7-fold increase compared to that of untreated polyester fabrics. As the hydrolytic activity increased, the moisture regain and wettability of the treated fabrics improved. L-cysteine and sodium sulfite did not affect the moisture regain of papain-treated polyester fabrics.     

Lipase treatment of polyester fabrics

The aim of this paper is to improve moisture regain of PET fabrics using a lipase treatment. Effects of nine lipase sources, lipase activator and nonionic surfactant on moisture regain of PET fabrics are examined. Moisture regains of lipase-treated samples improve by two times in average compared with untreated and buffer-treated samples. Alkaline treatment creates larger pitting by more aggressive attack into fiber which is proved by SEM and water contact angle measurement. Moisture regain by alkaline treatment (0.568 % ± 0.08) does not improve. However, lipase-treatment (L2 treatment) improves moisture regain up to 2.4 times (1.272 % ± 0.05). Although lipase treatment is more moderate than alkaline treatment, lipase hydrolysis on PET fabrics improves moisture regain, efficiently. K/S values improved confirm that carboxyl and hydroxyl groups are produced on the surface of PET fabrics by lipase hydrolysis. Moisture regain and dyeability improve by lipase hydrolysis on PET fabrics.     

Improvement of hydrophilicity of polylactic acid (PLA) fabrics by means of a proteolytic enzyme from <Emphasis Type="Italic">Bacillus licheniformis</Emphasis>

Polylactic acid (PLA) has received considerable attention as a biomass material for the textile industry. To use a PLA fabric in the textile industry, suitable postprocessing that can promote hydrophilicity of such fabrics is required. Here, hydrolytic action of a proteolytic enzyme (alcalase from Bacillus licheniformis) on PLA fibers was evaluated. In addition, the effects of an additive on the enzymatic hydrolysis were analyzed. The results revealed that the optimal enzymatic-hydrolysis conditions for this alcalase are pH 9.5, temperature 60 °C, enzyme concentration 50 % on weight of fabric (owf), and Lcysteine concentration of 3 mM. PLA fabrics were hydrolyzed effectively, however; there was no damage to these fabrics judging by tensile strength and surface observations. X-ray diffractometry identified a new peak (at 2θ=18.5 °), implying a morphological change caused by the treatment. Moreover, hydrophilic properties such as moisture regain and dyeing properties were enhanced by this proteolytic enzymatic hydrolysis. Therefore, according to this study, enzymatic hydrolysis is a suitable finishing method for improvement of hydrophilicity of PLA fabrics.     

Cutinase treatment of cotton fabrics

Our study proposes an enzymatic scouring method for cotton fabrics using the enzyme cutinase. We established cutinase treatment conditions for cotton fabrics from their relative activity at different pH levels, temperatures, enzyme concentrations, and treatment times. Weight loss, moisture regain, K/S value, tensile strength, and SEM micrographs of cotton fabrics were analyzed. We determined the optimum cutinase treatment conditions to be as follows: pH of 9.0, temperature of 50°C, cutinase concentration of 100 %, and a treatment duration time of 60 min. We discovered that this cutinase treatment hydrolyzed the cuticle of cotton fabrics. The cutinase treatment did not decrease the moisture regain and the K/S value. The optimum concentrations of Triton X-100 and calcium chloride, which were used as auxiliaries for cutinase treatment, were found to be 0.5 % (v/v) and 70 mM, respectively. Some cracks were observed on the surface of the cotton fibers; however, the tensile strength did not decrease.     

Effect of lipases on the surface properties of wheat straw

Surface characteristics of untreated and lipase-treated wheat straw (WS) have been investigated using Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and SEM–Energy dispersive X-ray spectroscopy (SEM–EDX). Static contact angle of WS surface was determined by the pendant drop method. The WS thermal stability was also investigated using the thermogravimetric analysis (TGA). It was shown that the lipases from Candida cylindracea insignificantly changed the chemical group, microscopic morphology, and wettability of the WS inner surface. However, FTIR showed the lipases could effectively remove the hydrophobic lipophilic extractives and silica from the outer surface of untreated WS, and increased the hydroxyl group content in the outer surface. SEM images also exhibited the lipases stripped off the dense hydrophobic layer on the WS outer surface with the help of shear force. SEM–EDX analysis showed that the lipase treatment reduced Si content on the WS outer surface from 12.44 to 1.33%. The water contact angle of the WS outer surface decreased from 92.7° to 65.2° after lipase treatment, which indicated that the wettability of the lipase-treated WS outer surface was equivalent to that of the inner surface with a water contact angle of about 63°. Lipase-treated and untreated WS had a similar thermal stability. Therefore, the lipase treatment was one of the potential methods to improve the wettability of natural fibers in composite material processing. Comparative testing of particleboards produced from the whole WS untreated and treated by the lipases is under way to evaluate the overall effects of the lipase treatment on the improvement in their mechanic performances.     

Optimization of enzymatic treatment of polyamide fabrics by bromelain

In this study, we investigated the effects of enzymatic hydrolysis on polyamide fabrics by using bromelain as an enzyme. The hydrolytic activity of bromelain was evaluated on the basis of the number of carboxylic groups formed on the surface of the polyamide fabrics, and it was measured using the reactive dye absorbance. In addition, 2,4,6-trinitrobenzenesulfonic acid was added as an indicator to measure the number of amino groups released into the treatment liquid by the changes in color of the liquid. The optimum treatment conditions were bromelain pH of 6.0, treatment time of 120 min, temperature of 50 °C, concentration of 10 % (owf), and L-cysteine concentration of 70 mM. The weight loss in the fabric after treatment with bromelain facilitated by L-cysteine significantly improved; however, the tensile strengths of the polyamide fabrics did not show any differences. Bromelain hydrolysis of the polyamide fabrics thus improved hydrophilicity without damaging the fabrics’ strength.     

A novel method to analyze the moisture liberation of textile fabrics

In this paper, a purpose-built apparatus was used to analyze the moisture liberation of textile fabrics. Fabrics were wetted and placed in an air-conditioned room to test the variation of weight and surface temperature during the process of moisture liberation. Effects of textile materials and fabric structures on the velocities of moisture liberation of fabrics were analyzed; the temperature variation and its relationship with moisture regains of fabrics in the moisture liberation were also studied. Moisture liberation velocities of polyester and silk fabrics are much higher than that of wool and cotton fabrics. For the same textile materials, knitted fabrics absorbed more water and thus took longer time to liberate the water. The surface temperature of fabrics showed three stages during moisture liberation. With the decrease of moisture regain, fabric temperature decreased gradually and jumped quickly to ambient temperature. In this way we could evaluate the moisture desorption of fabrics and develop quick-drying fabrics with imporved moisture and thermal properties.     

Environmentally benign scouring of wool fibers using mesophile acidic lipase

Surfaces of raw wool fibers possess high amounts of greasy substances that need to be removed prior to further processing. Acidic lipases using Bacillus licheniformis (MTCC 2618) were produced with the optimum activity levels closer to the room temperature. Scouring of wool fibers using mesophile acidic lipase has been attempted, in the present work, as an alternative to the existing alkaline treatment and the samples were assessed in terms of weight loss, moisture regain, tenacity, elongation, surface appearance, and friction of the fibers. The lipase scoured wool fibers showed moisture regain and weight loss values comparable to that of alkaline treatment, with lower static and dynamic frictional coefficients. Higher tenacity and elongation values were observed in the lipase scoured fibers compared to the alkaline scoured samples and clear appearance of the surface, compared to the raw wool fibers, was also observed in the lipase scoured samples.     

Environmentally benign alternatives: Plasma and enzymes to improve moisture management properties of knitted PET fabrics

Effects of enzymatic and atmospheric plasma treatments individually and their combinations on knitted PET fabrics were investigated in terms of hydrophilicity, surface modification and moisture management properties. Cutinase from Humicola Insolens, lipase from Candida SP and atmospheric plasma with air and argon gases were applied to PET fabrics. To evaluate results, moisture management tester (MMT) and scanning electron microscopy (SEM) were utilized. Wicking heights of samples were measured by wicking test method. Improved moisture management properties were observed with environmentally benign processes compared to the untreated ones. Especially combined treatments have given the same or slightly better results than those of conventional alkaline treatments. Fabrics treated with plasma and then followed by enzymatic incubations have significantly improved the wetting time, absorption rates and spreading speed results.     

Helium/oxygen atmospheric pressure plasma treatment on poly(ethylene terephthalate) and poly(trimethylene terephthalate) knitted fabrics: Comparison of low-stress mechanical/surface chemical properties

Helium-oxygen plasma treatments were conducted to modify poly(trimethylene terephthalate)(PTT) and poly(ethylene terephthalate) (PET) warp knitted fabrics under atmospheric pressure. Lubricant and contamination removals by plasma etching effect were examined by weight loss (%) measurements and scanning electron microscopy (SEM) analysis. Surface oxidation by plasma treatments was revealed by x-ray photoelectron spectroscopy (XPS) analyses, resulting in formation of hydrophilic groups and moisture regain (%) enhancement. Low-stress mechanical properties (evaluated by Kawabata evaluation system) and bulk properties (air permeability and bust strength) were enhanced by plasma treatment. Increasing interfiber and interyarn frictions might play important roles in enhancing surface property changes by plasma etching effect, and then changing low-stress mechanical properties and bulk properties for both fabrics.     

Union dyeing of the photografted PET/wool blend fabrics with dimethylaminopropyl methacrylamide

Dimethylaminopropyl methacrylamide (DMAPMA) was grafted onto PET/wool blend fabrics by continuous UV irradiation. Union dyeing of the photografted fabrics was investigated using three reactive dyes of α-bromoacrylamide reactive groups. The influence of grafting yield, DMAPMA concentration, NaCl amount, pH value, and dyeing temperature on the dyeability was evaluated. The dyeability of both PET and wool components was improved significantly by the DMAPMA photografting and successive reactive dyeing. Although the dyeability of the PET component in the blend substantially was improved with higher grafting, equal dyeability between PET and wool was difficult to achieve due to more facile grafting and higher reactivity of the wool component compared with the modified PET component. However, the color fastness of the PET/wool blend fabric was excellent for all three colors. This study may offer a way to achieve union dyeing of PET/wool blend fabrics.     

Study of moisture and thermal transfer properties as a function of the fiber material variation

The properties of moisture transfer and the comfort of mesh-structured fabrics with various knit compositions and properties were investigated. The comfort effects of the double knitted fabrics combined with different cross-shaped fibers composed of dyeable-polypropylene (PPd) and regular polyester (PET) double-knitted fabrics were studied. A series of PET, PPd, Coolmax^® (Cm) with single knitted fabrics and PPd/Cm with double knitted fabrics were evaluated to determine the physical properties and wearing performance for comfortable clothing. To compare the structural properties involving the vapor transfer of 4 types of fabrics with different fiber compositions, fiber types, weights, and thicknesses, the surface structure and pore characteristics were evaluated by scanning electron microscopy and a capillary flow porometer. The properties of moisture transfer were tested using vertical wicking and gravimetric absorbent testing system (GATS). In addition, the comfort performance measured by the thermal insulation value (Rt) and moisture permeability index (im) with a thermal manikin in a conditioned walk-in environmental test chamber was predicted. The result showed that the PPd/Cm sample has potential applications as good comfort fabric materials.     

Synthesis and properties of Nylon 4/5 copolymers for hydrophilic fibers

Nylon 4, which can be synthesized by anionic ring-opening polymerization, has good mechanical properties and a very high affinity for water owing to its high polarity. On the other hand, despite its high melting temperature, the polymer has not been commercialized because of its low thermal stability. In this study, copolymerization of 2-pyrrolidone (C4) with 2-piperidone (C5) was performed to reduce the melting temperature of Nylon 4 homopolymer. The copolymerization reaction was controlled by changing the comonomer content, catalyst content, temperature, initiator content, and reaction time. The Nylon copolymers were characterized by ¹H-nuclear magnetic resonance (NMR) spectroscopy, differential scanning calorimetry, and thermogravimetric analysis. The hydrophilic properties of Nylon 4 and its copolymers were evaluated by surface free energy analysis and moisture regain measurement. The intrinsic viscosity and polymerization yield of Nylon 4 increased with increasing catalyst concentration until 5 mole% and decreased with further increases in catalyst loading. The proton NMR spectrum revealed the composition of the Nylon 4/5 copolymer to be 62.5 % C4 moiety at a 5:5 comonomer feed ratio. The melting temperature of the Nylon 4/5 copolymers decreased considerably according to the composition. The moisture regain of the Nylon 4/5 copolymer was higher than 6.4 % even at 77.3 % C4 in composition.     

Evaluating antistatic performance of plasma-treated polyester

Use of low temperature plasma treatment has been attempted in the textile industry and there the has been some success in the dyeing and finishing processes. In this paper, an attempt was made to apply low temperature plasma treatment to improve the antistatic property of polyester fabric. The polyester fabrics were treated under different conditions with low temperature plasma. An orthogonal array testing strategy was employed for obtaining the optimum treatment condition. After low temperature plasma treatment, the polyester fabrics were evaluated with different characterization methods. Under the observation of scanning electron microscope, the surface structure of the polyester fabric treated by low temperature plasma was found to be seriously altered which provided more capacity for polyester to capture moisture and hence increased the static charges dissipation. The relationship between moisture content and half-life decay time for static charges was studied and the results showed that the increase in moisture content would result in shortening of the time for static charges dissipation. Moreover, the antistatic property of the low temperature plasma treated polyester fabric was greatly improved. In addition, the antistatic property of the polyester fabric treated by low temperature plasma was compared with that of the polyester fabric treated with a commercial antistatic finishing agent.     

A study of physical modification on grey cotton by laser irradiation

The surface morphology of the CO₂ laser treated grey cotton fabrics was studied which showed a characteristics sponge-like structure on cotton fibres after treating with CO₂ laser irradiation. The laser treatment parameters ranging from 100 to 150 pixel time and 40 to 70 dot per inch (dpi) were irradiated on the grey cotton fabrics directly and the degree of physical modifications, such as surface morphology, wettability and fabric strength, were changed accordingly with various laser treatment parameters. The surface morphology, wettability and tensile strength of cotton fibre treating with laser were evaluated using different instruments, such as Scanning Electron Microscope (SEM), contact angle meter and tensile strength machine. In spite of creating a sponge-like structure on fibre surface after treating with laser, the wettability of the samples was highly improved but the tensile strength was decreased.     

Preparation process and antimicrobial properties of cross-linking chitosan onto periodate-oxidized bamboo pulp fabric

Chitosan cross-linked bamboo pulp fabric (CCBPF) was prepared by treating the oxidized bamboo pulp fabric with the chitosan aqueous acetic acid solution. FTIR spectroscopy was used to examine the chemical bonding between chitosan and oxidized bamboo pulp fabrics, X-ray diffraction and thermogravimetry were used to detect the cellulose structure. The impact of the periodate oxidation and chitosan treatment on the physical properties of bamboo pulp fabrics was evaluated by determining the aldehyde content, weight loss, mechanical strength, wrinkle recovery angle, and moisture regain of fabrics as well as chitosan content in the composite chitosan-bamboo pulp fabrics. Antibacterial activity of the CCBPF against Staphylococcus aureus and Escherichia coli was investigated in vitro experiments. The results indicated that the aldehyde groups in the periodate oxidized bamboo pulp cellulose were reacted with the amino groups of chitosan to form Schiff base, and the resultant CCBPF displayed good wrinkle recovery angle and moisture regain. In comparison with those of the oxidized bamboo pulp fabric, the CCBPF exhibited a lower thermal stability, the crystallinity decreased from 42.73 % to 39.15 %, the mechanical strength of CCBPF had no significant change, and the CCBPF showed excellent antibacterial activity against both types of bacteria which was durable till 50 washes.     

Effects of lipase on poly(lactic acid) fibers

Two types of lipases, L3126 and Lipex 100L, were used to modify the surface of poly(lactic acid) (PLA) fiber by measuring weight loss percentage and wettability of the fiber in this work. The influence factors were discussed and optimized based on single-factor experiments. The optimal conditions for the modification of poly(lactic acid) fiber with lipases were determined as follows: incubation with lipase L3126 of 0.5 g/l at 45 °C and pH 8.5 for 8 hours and incubation with lipase of 10 ml/l at 40 °C and pH 7.5 for 10 hours. Lipase L3126 showed higher biodegradation ability to poly(lactic acid) fiber than lipase Lipex 100L. The scanning electron microscopy confirmed that both of the two lipases could lead to the formation of etching characters on treated poly(lactic acid) fibers in comparison with the blank samples. Furthermore, the wettability of the fibers treated with the lipases was evidently improved, especially Lipase L3126.     

The eco-friendly surface modification of textiles for deep digital textile printing by in-line atmospheric non-thermal plasma treatment

This study evaluated the potential application of an atmospheric plasma (AP) treatment as a pre-treatment for digital textile printing (DTP) of polyester (PET) fabrics and cotton, in order to determine its viability as an alternative to the usual chemical treatment. The surface properties of the AP-treated fabrics were examined through scanning electron microscopy (SEM) and contact angle, and the physical properties, such as electrostatic voltage and water absorbance, were tested. The properties of cotton and PET with the AP treatment were found to be dependent on number of repetitions and electric voltage. Although no remarkable surface differences were observed by SEM in the fabrics before and after treatment, the static contact angle of the PET after AP treatment was decreased from 85 ° to 24 ° at wave. In addition, the charge decay time decreased as the voltage and number of treatments increased. The absorption height of PET changed after exposure to 7 mm with increasing measurement time. The K/S with and without the AP pre-treated and DTP finished cotton was better than that with the usual chemical modification. In PET, the 0.5 kW and 1 time AP-treated specimen showed the highest K/S values.     

Dyeing and fastness properties of a reactive disperse dye on PET, nylon, silk and N/P fabrics

Dyeing and color fastness properties of a reactive disperse dye containing an acetoxyethylsulphone group on PET, Nylon, silk and N/P fabrics were examined. The reactive disperse dye exhibited almost the same dyeing properties on PET fabric as a conventional disperse dye except the level of dye uptake. The most appropriate pH and dyeing temperature for the dyeing of Nylon fabric were 7 and 100°C respectively. The build-up on Nylon fabric was good and various color fastnesses were good to excellent due to the formation of the covalent bond. Application of the reactive disperse dye on silk fabric at pH 9 and 80°C yielded optimum color strength. The rate of dyeing on Nylon fabric was faster than that on PET fabric when both fabrics were dyed simultaneously in a dye bath, accordingly color strength of the dyed Nylon was higher. The reactive disperse dye can be applied for one-step and one-bath dyeing of N/P mixture fabric with good color fastness.