A comparison of flax shive and extracted flax shive reinforced PP composites

In this study, flax shive (FS) and extracted flax shive (EFS) were fully characterized. The results showed that EFS presented lower noncellulose content, smaller porous tunnels and better thermal stability than FS. The 5 % weight loss temperature of EFS was over 200 °C, which can meet the requirements of the processing conditions for the natural fiber reinforced polymer composites. Consequently, the flax shive and extracted flax shive reinforced PP composites were prepared and characterized. It was found that the thermal stability of EFS/PP composites was better than that of FS/PP composites, and both FS and EFS behaved as nucleation agents, which could accelerate the crystallization process of PP in the composites. Mechanical test showed that EFS could be used as a reinforcing material for PP composite when compatibilizer was applied. The flexural strength and modulus of the composites containing 30 % EFS were about 8 % and 100 % higher than that of pure polypropylene, respectively.     

Optimization of phosphoric acid catalyzed fractionation and enzymatic digestibility of flax shives

Flax shives are the woody residue left over from processing flax straw into fiber, and are an abundant renewable lignocellulosic material with a potential for the conversion into bioethanol and other value added products. In this study, prior to enzymatic hydrolysis for the liberation of fermentable sugars, such as glucose and xylose, flax shives were treated with concentrated phosphoric acid. In order to optimize the phosphoric acid pretreatment and enzymatic hydrolysis steps, the effects of three process variables on the fractionation of flax shives, and enzymatic digestibility of pretreated flax shives were evaluated. The optimization process employed a central composite design (CCD), where the variables selected were concentration of phosphoric acid (40.8–86.2%), pretreatment time (9.5–110.5 min), and cellulase loading (13.1–71.9 FPU/g cellulose). Using three-variable and five-level CCD, all tested independent variables were identified to have significant effects (P < 0.05) on the digestibility of pretreated flax shives. It was found that the level of phosphoric acid (P < 0.0001) affects the digestibility most significantly when compared with other variables. When the optimization was conducted under a constrain of minimum cellulase loading, the maximum digestibility of 94.8% was predicted when the phosphoric acid concentration, pretreatment time, and cellulase loading were 86.2%, 110.5 min, and 13.1 FPU/g cellulose at 50 °C and 120 h, respectively. Under these conditions, digestibility of pretreated flax shives in the validation study reached a maximum of 93% at 120 h of incubation, showing good agreement with the values from the validation experiment of 93.4%, indicating high accuracy of the CCD procedure. When triticale straw, pine wood, and poplar wood were pretreated and hydrolyzed under optimum conditions obtained from the flax shives experiment, the digestibility reached 98.2, 74.8, and 95.7%, respectively, suggesting that the modest pretreatment process using phosphoric acid is an effective method for perennial plants as well as hard wood.     

Dielectric relaxation phenomena in flax fibers composite

In this work, a study of the dynamic dielectric analysis of the unidirectional epoxy composite: flax-fibre-reinforced epoxy (FFRE) was investigated. In this composite, three relaxation processes were identified. The first one is the water dipoles polarization imputed to the presence of polar water molecules in flax fiber. The second relaxation process associated with conductivity occurs as a result of the carriers charges diffusion. As for the third dielectric relaxation associated with the interfacial polarization effect is attributable to the accumulation of charges at the fibers/matrix interface. The analysis of the Maxwell-Wagner-Sillars (MWS) and the water dipoles polarizations using the Havriliak-Negami model revealed the high adhesion of flax fibers in the matrix. This analysis was supported by the thermal properties using a Differential Scanning Calorimety (DSC).     

Extraction of flax shive using sodium ethoxide catalyst in anhydrous ethanol

This work investigated the yield and nature of solvent-soluble organic compounds extracted from flax shive using a room temperature reaction (20 °C) with sodium ethoxide catalyst at four different concentrations (0.2, 0.5, 0.7, and 1.0 M) in anhydrous ethanol. Results were compared with the use of aqueous sodium hydroxide (1.0 M) at two different reaction temperatures (20 °C and 100 °C). Quantitative yield from flax shive varied linearly with sodium ethoxide concentration and averaged 54.5 mg/g on a dry-mass basis (db) at 1.0 M. In contrast, the quantitative yield using 1.0 M sodium hydroxide was much lower, averaging 2.2 mg/g (db). Yield did not differ significantly due to changes of particle size in either case, or due to changes of temperature over the range considered in the case of sodium hydroxide.Analyses using proton nuclear magnetic resonance (¹H NMR) confirmed all extracts to contain aromatic compounds, thus likely lignin derived, but found differences in chemical characteristics between the two extraction methods. One key difference was the presence of compounds with methyl ether groups in sodium hydroxide extracts that were absent in the case of sodium ethoxide extracts. Given that flax contains a mixed guaiacyl-syringyl lignin, methyl ether groups would be expected to be present. Control reactions on three model compounds were carried out to confirm that transesterification occurred with sodium ethoxide. These control reactions also demonstrated that methyl ether groups would be expected to remain intact under the extraction conditions reported here. In light of the higher yield of solvent soluble compounds recovered by extraction with basic ethanol, flax shive may represent a source of value-added phenolic constituents. This processing method may also represent a useful pre-treatment prior to the production of biofuels by cellulose degrading organisms.     

Extraction of lipids from flax processing waste using hot ethanol

The cuticle of flax stems contains lipids that provide a protective barrier to pathogens and control moisture loss. These lipids include wax esters and long chain fatty alcohols or policosanols. Cuticle fragments generated during several different fiber processing operations retain these lipid compounds that represent a potential co-product. Samples of flax shives (i.e., lignified core tissues), processing dust, and cuticular fractions recovered from enzyme retting waste water were extracted on a laboratory scale with hot ethanol to remove the lipid compounds. Ethanol extracts were analyzed by gas chromatography to determine the amount and type of lipids recovered. The results demonstrated that hot ethanol effectively extracted the lipid compounds from cuticle fragments in all these samples. When the extract was cooled, the longer chain wax esters (i.e., chain length of 44 carbon atoms or larger) precipitated and could be separated from the shorter chain lipid components (i.e., fatty alcohols and aldehydes less than 44 carbons). Similar results were obtained using absolute ethanol or 95% ethanol (aqueous). This technique provides a very economical method to recover lipid fractions as potential value-added co-product from flax processing waste.     

Optimization for enzyme-retting of flax with pectate lyase

Flax (Linum usitatissimum L.) is an important commercial crop that supplies both linseed and bast fibers for multiple applications. Retting, which is a microbial process, separates industrially useful bast fibers from non-fiber stem tissues. While several methods (i.e., water- and dew-retting) are used to ret flax, more recently enzymes have been evaluated to replace methods used currently. Alkaline pectate lyase (PL) from the commercial product BioPrep 3000 and ethylenediaminetetraacetic acid (EDTA) from Mayoquest 200 as a calcium chelator were used in various formulations to ret flax stems. Retted stems were then mechanically cleaned through the USDA Flax Fiber Pilot Plant and passed through the Shirley Analyzer. The PL and chelator effectively retted flax from both fiber flax and linseed stems, and the use of enzyme plus chelator retted flax stems better than either component alone. Fiber yield and strength were greater than retting with a mixed-enzyme product that contained cellulases. Retting with PL and chelator was optimized based on fine-fiber yield, remaining shive content, and fiber properties. PL at levels of about 2% of the commercial product for 1 h at 55 °C followed by treatment with 18 mM EDTA for 23–24 h at 55 °C provided the best fibers based on these criteria. Yield and fiber properties determined by these tests were not improved with PL levels of 5% of the commercial product.     

Mechanical and moisture absorption characterization of PLA composites reinforced with nano-coated flax fibers

This research is intended to improve the interface between the fibers and the matrix and limit water absorption of bio-based material thereby decreasing degradation of the composites when they are exposed to external environment such as high temperature and humidity. In this study, flax fibers were treated with an organic surface coating containing SiO₂ nanoparticles. This coating was a dispersion of silica fume in epoxy. One composite was also made with raw fibers as reference as well as one sample of pure PLA. Flax fibers/PLA composites were manufactured by hot pressing by stacking 4 PLA films and 3 pieces of flax fabric. Morphology and dispersion of the coating on the fibers was observed by scanning electron microscopy (SEM), small-angle X-ray scattering (SAXS) and transmission electron microscopy (TEM). Accelerated ageing was carried out on the 3 materials by placing them in a 50 °C water bath until saturation to investigate the influence of the coating on water diffusion. Mechanical properties of the different composites were investigated by tensile (before and after conditioning) and short beam shear (SBS) testing in order to evaluate the impact of the coating on the interfacial properties of the materials. The results show that the fibers surface was homogenized and that a better adhesion was reached because of the coating. Coating the fibers also allowed the decrease in water uptake by more than 10 % and their protection during conditioning, preserving their mechanical properties.     

Thermal,rheological properties and microstructure of hydrated gluten as influenced by antifreeze protein from oat (Avena sativa L.)

This study examined the thermal, rheological properties and microstructure of hydrated gluten as influenced by oat antifreeze protein (AsAFP). The thermal properties of fresh hydrated gluten, including the melting temperature, freezing temperature, freezable water content and glass transition temperature, were determined. For hydrated gluten samples after freeze-thaw treatment, the change in melting performance and freezable water content were analyzed. The results showed that the addition of AsAFP increased the glass transition temperature and decrease the melting enthalpy and freezable water content of fresh hydrated gluten. The supplementation of AsAFP also influenced the melting performance of hydrated gluten after freeze-thaw treatment. The rheological properties showed that the addition of AsAFP inhibited the deterioration of the rheological properties of hydrated gluten. The secondary structure of the gluten proteins changed significantly, α-helix decreased and β-sheet increased. The microstructure of the hydrated gluten demonstrated that supplementation with AsAFP may protect the gluten matrix from disruption during freeze-thaw cycles.     

Effects of surface treatments on Mechanical properties of Continuous basalt fibre cords and their Adhesion with rubber matrix

To improve the mechanical properties and the adhesion to a natural rubber (NR)/styrene-butadiene rubber (SBR) matrix, continuous basalt fibre (CBF) cords with and without a silane coupling agent (3-aminopropyl)triethoxysilane (KH550) treatment were dipped into a typical resorcinol-formaldehyde-latex (RFL) system. The breaking force and elongation at break of the cords were tested using a universal testing machine. The adhesive properties were evaluated by both static mode and dynamic (fatigue) mode with H-shape cord-rubber samples. An elastomer testing system was employed to conduct the fatigue test, and the evolution of the adhesive properties between the CBF cord and the NR/SBR matrix was tracked. The interfacial fracture caused by H pull out and fatigue were both observed with a scanning electron microscope (SEM). The results of this investigation show that the RFL-dipping treatment can significantly improve the mechanical properties of the CBF cord and its adhesion to the NR/SBR matrix, and the pre-treatment of the CBF cord with KH550 can further improve the interfacial fatigue property.     

Biocomposites based on flax short fibres and linseed oil

Insulating materials based on flax short fibres were prepared and their functional properties enhanced using linseed oil. In order to improve biocomposites hydrophobicity, the linseed oil was added to the initial formulation, mixed with the fibres and finally dried after the moulding process. Thus, the average water absorption of 10-40/140 g/g oil/fibres samples was reduced up to 10 times during the first hour of immersion, compared to the reference oil-free materials. Moreover, the linseed oil polymerization inside the lignocellulosic matrix, which occurred after 20 days of drying at 50 °C, also improved mechanical and thermal behaviour of biocomposites. Spontaneous combustion phenomena related to the exothermic oxidation-polymerization of linseed oil were described as well. Therefore, the process parameters such as oil/fibres ratio, drying time and temperature, were optimized to ensure the safety of the process and to avoid self ignition of the lignocellulosic fraction at temperatures below 200 °C.     

Development of thermal insulating and sound absorbing agro-sourced materials from auto linked flax-tows

The aim of this paper is to develop a green composite using only flax fiber material for thermal insulations and sound absorbing using flax-tows and thus enhance the less noble part of the flax plant. The Lin-K process is a simple patented manufacturing process used to develop these self-linked materials. Thermal conductivity, absorbing acoustic coefficient, hydric properties and the effect of several parameters on these performances are reviewed. The use of fine flax-tows leads to extract more organic substances of the inner fibers during the microwave treatment which improves the mechanical performances and reduces the thermal conductivities of these materials. The environment has very significant effects on thermal stability and durability of these materials.     

Fractionation of flax shives with pressurized aqueous ethanol

Fractionation of flax shives into major biopolymer constituents, such as cellulose, hemicelluloses, and lignin, was carried out with pressurized aqueous ethanol in a pressurized low-polarity water extractor. The effect of processing parameters such as temperature, ethanol concentration, flow rate, sample size and solvent/feed ratio on the simultaneous extraction of hemicelluloses and lignin was determined. More than 80% of total hemicelluloses and ∼78% of total lignin were removed simultaneously in a single step under the following conditions: 180 °C, 30% (v/v) ethanol concentration, 3 mL/min flow rate, and 45 mL/g solvent/feed ratio. Under these extraction conditions, cellulose degradation was negligible. Further, the separation of lignin from hemicelluloses was carried out using two simple alternative methodologies based on precipitation. Since no acidic or alkali catalysts were used, the degradation of biopolymers was negligible and the oligomer/monomer ratio of sugars was 825:1. Characterization of fractionated biopolymers was carried out with scanning electron microscopy and a Fourier-transform infrared spectrometer (FT-IR). FT-IR spectra of isolated lignin and hemicelluloses showed that both polymers were comparable to commercially available products.     

Effects of thermal treatment on durability of short bamboo-fibers and its reinforced composites

This study was performed to investigate the influence of heat treatment on the chemical transformation and associated improved durability of short bamboo-fibers (BF) and its reinforced composites. Results showed that cleavage of acetyl groups of the hemicelluloses developed with increasing temperature and holding time, and completed beyond 190 °C for more than 3 h, resulting in a noticeable increase of cellulose content and a substantial reduction of concentration of accessible hydroxyl groups. Heat treatment improved thermal stability and anti-UV aging properties of treated BF, and also contributed to a decrease of equilibrium moisture content (EMC) of treated BF and consequent improvements of hygroscopicity and the dimensional stability of its reinforced composite. However, immoderate heat treatment for BF wasn’t in favor of improvements of hygroscopicity and the dimensional stability of BF based composites.     

Manufacture of non-resin wheat straw fibreboards

Wheat straw was used as raw material in the production of fibreboards. The size-reduced straw was pretreated with steam, hot water and sulphuric acid before the defibration process to loosen its physical structure and reduce the pH. No synthetic binder was added. Adhesive bonding between fibres was initiated by activation of the fibre surfaces by an oxidative treatment during the defibration process. Fenton’s reagent (ferrous chloride and hydrogen peroxide) was added. Two different levels of hydrogen peroxide (H₂O₂), 2.5% or 4.0% were used. The resulting fibres were characterized in terms of fibre length distribution, shive content, pH and pH-buffering capacity. The properties of finished fibreboards were compared with medium-density fibreboard (MDF) with density above 800 kg/m³ produced from straw and melamine modified UF resin. The modulus of rupture (MOR), modulus of elasticity (MOE) and internal bond (IB) were lower than those of conventional manufactured wheat straw fibreboards but close to the requirements of the MDF standard (EN 622-5: 2006). The water absorption properties for the H₂O₂ activated straw fibreboards were relatively high, but were reduced by 25% with the addition of CaCl₂ into the defibrator system as a water-repelling agent. Increased levels of hydrogen peroxide improved the mechanical and physical properties of the straw fibreboard.     

亚麻快速生物脱胶技术效益分析

从生产成本、产出和污染物排放量等对工厂化条件下亚麻快速生物脱胶技术的规模化生产效益进行了分析。结果表明，快速生物脱胶技术具有经济效益高、环境污染轻和社会生态效益好等特点。与传统温水沤麻方法相比，每加工1吨亚麻原茎，增加直接经济效益271．2元；沤麻水的生化需氧量(BOD5)和悬浮物(SS)排放总量分别减少33％和89％以上，在提高沤麻水的利用率、生产效率和改善劳动环境等方面有显著的社会生态环境效益。     

A study on mechanical,thermal and environmental degradation characteristics of N,N-dimethylaniline treated jute fabric-reinforced polypropylene composites

The mechanical and thermal behavior of compression molded jute/polypropylene (PP) composites were studied by evaluating tensile strength (TS), bending strength (BS), tensile modulus (TM), bending modulus (BM), impact strength (IS), thermogravimetric (TG/DTG) and differential thermal analysis (DTA). A chemical modification was made to jute fabrics using N,N-Dimethylaniline (DMA) in order to improve the interfacial adhesion between the fabrics and matrix. It was found that jute fabrics on treatment with N,N-Dimethylaniline (DMA) significantly improved the mechanical properties of the composites. Thermal analytical data of PP, both treated and untreated jute fabrics as well as composites revealed that DMA treatment increased the thermal stability of the fabrics and composite. DMA treatment also reduced the hydrophilic nature of the composite. DMA treated jute composite was found less degradable than control composite under water, soil and simulated weathering conditions.     

Effect of coir fiber content and compatibilizer on the properties of unidirectional coir fiber/polypropylene composites

The main objective of this research was to study the effect of fiber content variation and stearic acid (SA) treatment on the fundamental properties of unidirectional coir fiber (CF) reinforced polypropylene (PP) composites. Several percentages of filler contents were used (10–40 wt %) in order to gain insights into the effect of filler content on the properties of the composites. Coir/PP composites were fabricated by compression molding, and the properties of composites were studied by physico-mechanical and thermal properties. The results from mechanical properties such as tensile strength (TS), tensile modulus (TM) and impact strength (IS) of the CF/PP composites were found to be increased with increasing fiber content, reached an optimum and thereafter decreased with further increase in fiber content. Treatment of the coir with SA as the coupling agent enhanced the mechanical properties, crystallization temperature and crystallinity of virgin PP and water desorption of the resulting composites, resulting from the improved adhesion between the CF and PP matrix. Scanning electron micrographs (SEM) of the tensile fractured samples showed improved adhesion between fiber and matrix upon treatment with SA. Interfacial shear strength (IFSS) of the composites was measured by single fiber fragmentation test (SFFT).     

Effect of flaxseed flour on rheological properties,staling and total phenol of Iranian toast

Effect of adding flaxseed flour (10%, 20% and 30% w/w) to wheat flour on rheological properties of dough, including water absorption, stability and development time, extensibility and resistance to extension, was studied at 45, 90 and 135 min proving time. Qualitative properties of toast regarding staling (after 24 and 72 h) were determined. Phenolic compounds, peroxide values, sensory characteristics and color indices of the breads were evaluated. The results indicated that water absorption and development time increased as the proportion of flaxseed increased in dough. Stability decreased with the increment of flax flour compared to control sample (100% wheat flour). Extensibility and resistance to extension of flaxseed samples respectively decreased and increased comparing to those of control sample. Staling in toast with 20% flaxseed flour was seen to be lower than that of the control. Adding flax flour caused phenolic compounds to increase, however it decreased peroxide value. Bread color parameters L and a reduced by adding flax flour, while parameter b did not show significant different compared to the control (p < 0.05). Results of sensory evaluation indicated that brightness of the toasts decreased with increasing flaxseed flour and that 30% flaxseed toast had the lowest score for overall acceptability.     

Mechanical properties of flax-g-poly(methyl acrylate) reinforced phenolic composites

In order to develop composites with better mechanical properties and environmental performance, it becomes necessary to increase the hydrophobicity of the natural fibers and to improve the interface between matrix and natural fibers. Graft copolymerization of natural fibers is one of the best methods to attain these improvements. Only few workers have reported the use of graft copolymers as reinforcing material in the preparation of composites. So in the present paper, we report the preparation of graft copolymers of flax fibers with methyl acrylate (MA) using Fenton’s reagent (FAS-H₂O₂) as redox system. Synthesized flax-g-poly(MA) was characterized with FTIR, TGA/DTA, scanning electron microscopy (SEM), and X-ray diffraction (XRD) techniques. Composites were prepared using flax-g-poly(MA) as a reinforcement and phenolformaldehyde (PF) as the binding material. Mechanical properties of phenol-formaldehyde composites were compared and it has been found that composites reinforced with flax-g-poly(MA) showed improvement in mechanical properties. Composites reinforced with flax-g-poly(MA) showed better tensile strength (235 N) and compressive strength (814 N) in comparison to composites reinforced with original flax fiber which showed lesser tensile strength (162 N) and compressive strength (372 N). Composites reinforced with flax-g-poly(MA) shows the improved MOR, MOE, and SP.     

Evolution of moisture management behavior of high-wicking 3D warp knitted spacer fabrics

Moisture management behavior is a vital factor in evaluating thermal and physiological comfort of functional textiles. This research work studies functional 3 dimensional (3D) warp knitted spacer fabrics containing high-wicking materials characterized by their profiled cross section. These spacer fabrics can be used for protective vest to absorb a user’s sweat, to reduce the humidity and improve user’s thermal comfort. For this reason, different 3D warp knitted spacer fabrics were produced with functional fiber yarns in the back layer of the fabric (close to the body) and polyester in the front and middle layers (outer surface). Comfort properties such as air and water vapor permeability and wicking and other moisture management properties (MMP) of different fabric samples were measured. It is demonstrated that by using profiled fibers such as Coolmax fiber, moisture management properties of spacer fabrics can be improved, enabling them to be use as a snug-fitting shirt worn under protective vests with improved comfort.