Sound absorption and viscoelastic property of acoustical automotive nonwovens and their plasma treatment

Sound absorption property, viscoelastic property and the effect of plasma treatment of four automotive nonwoven fabrics on these properties are discussed in this research paper. Needle-punched fabrics used for vehicle headliner include 2 polyester fabrics made of hollow polyester fibers or solid polyester fibers, and 2 polypropylene-composite cellulose fabrics made of jute fibers or kenaf fibers, manufactured with the same web structure of apparent fabric density and fabric thickness. Hollow polyester fiber fabric has the highest sound absorption and the highest loss factor, the second highest is jute fiber fabric. The viscoelastic property is found to be related to the sound absorption property of fabric. The plasma treatment on nonwoven fabrics changes their sound absorption and viscoelastic property as well as their fabric weight and pore size. Hollow polyester fabric shows the increased sound absorption and viscoelastic property after the treatment with the increased pore sizes, while regular polyester fabric displays insignificant changes. The cellulose fabrics are more affected by plasma treatment compared to the polyester fabrics in terms of fabric weight loss and pore size, and jute fabric is more affected than kenaf fabric due to fiber weakness. The jute fabric demonstrates the decreased sound absorption and viscoelastic property, while kenaf fabric shows the increased sound absorption with the unchanged viscoelastic property after the treatment.     

Effect of the low and radio frequency oxygen plasma treatment of jute fiber on mechanical properties of jute fiber/polyester composite

We investigated the surface modification of jute fiber by oxygen plasma treatments. Jute fibers were treated in different plasma reactors (radio frequency “RF” and low frequency “LF” plasma reactors) using O₂ for different plasma powers to increase the interface adhesion between jute fiber and polyester matrix. The influence of various plasma reactors on mechanical properties of jute fiber-reinforced polyester composites was reported. Tensile, flexure, short beam shear tests were used to determine the mechanical properties of the composites. The interlaminar shear strength increased from 11.5 MPa for the untreated jute fiber/polyester composite to 19.8 and 26.3 MPa for LF and RF oxygen plasma treated jute fiber/polyester composites, respectively. O₂ plasma treatment also improved the tensile and flexural strengths of jute fiber/ polyester composites for both plasma systems. It is clear that O₂ plasma treatment of jute fibers by using RF plasma system instead of using LF plasma system brings about greater improvement on the mechanical properties of jute/polyester composites.     

Surface treatments of jute fabric: The influence of surface characteristics on jute fabrics and mechanical properties of jute/polyester composites

In this study, jute fabrics were modified by alkali, micro-emulsion silicon (MS) and fluorocarbon based agents (FA) in order to enhance the interfacial adhesion between the polyester matrix and the jute fiber. X-ray photoelectron spectroscopy (XPS) and contact angle measurements were used to characterize fiber surfaces. The effects of various surface treatments on the mechanical and morphological of jute/polyester composites were also studied. All surface treatments were shown to improve the tensile, flexural strengths and interlaminar shear strengths of the composites. Moreover, the maximum improvement in the mechanical properties was obtained for the FA treated jute/polyester composites. SEM micrographs of the tensile fracture surface of jute/unsaturated polyester composites also exhibited improvement of interfacial and interlaminar shear strengths by the alkali, MS and FA treatments of jute fibers.     

Effect of surface treatment of jute fibers on the interfacial adhesion in poly(lactic acid)/jute fiber biocomposites

Jute fibers have immense potential to be used as natural fillers in polymeric matrices to prepare biocomposites. In the present study jute fibers were surface treated using two methods: i) alkali (NaOH) and ii) alkali followed by silane (NaOH+Silane) separately. Effects of surface treatments on jute fibers surface were characterized using fourier transform infrared spectroscopy (FT-IR) and scanning electron microscopy (SEM) analyses. Further, the effects of surface treatments on jute fibers properties such as crystallinity index, thermal stability, and tensile properties were analyzed by X-ray diffraction method (XRD), thermo gravimetric analysis (TGA), and single fiber tensile test respectively. The effects of surface treatment of jute fibers on interphase adhesion between of poly(lactic acid) (PLA) and jute fibers were analyzed by performing single fiber pull-out test and was examined in terms of interfacial shear strength (IFSS) and critical fiber length.     

Tensile response and fracture and failure behavior of jute fabrics-flyash-vinylester hybrid composites

In this work, hybrid materials consisting on a vinylester matrix simultaneaously reinforced with jute woven fabrics and flyash particles were prepared. The tensile response and the fracture and failure behavior of these hybrid composites were investigated. Thermal stability of these materials was also studied. The aim was to obtain an environmentally friendly hybrid material with a good balance of tensile and fracture properties at relatively low cost. The effect of a novel treatment for the jute fabrics on the hybrids mechanical and fracture properties was investigated. The best balance of tensile and fracture properties was obtained for the hybrid consisting of fabrics treated with alkali under stress and fly ashes which also exhibited relatively high thermal stability.     

Preparation and characterization of jute fabrics reinforced urethane based thermoset composites: Effect of UV radiation

Jute fabrics reinforced thermoset composites were prepared with different formulations using urethane acrylate oligomer, methanol, and benzyl peroxide. Jute fabrics were soaked in the prepared formulations and fiber content in the composites was optimized with the extent of mechanical properties. Among all the resulting composites, 55 wt% jute content at oligomer:methanol:benzyl peroxide=75:24.5:0.5 (w/w/w) ratio showed best mechanical properties. The optimized jute fabrics were cured under UV radiation at different intensities and their mechanical properties were measured. Jute fabrics were treated with potassium permanganate (KMnO₄) solution of different concentrations (0.01, 0.02, 0.03, and 0.05 wt%) for different soaking times (1–5 min) before the composite fabrication. Optimized jute fabrics (jute fabrics treated with 0.02 wt% KMnO₄ for 2 min soaking time) were soaked in the optimized formulation and cured under UV radiation at different intensities and measured their mechanical properties. Scanning electron microscopic investigation showed that surface modification improves fiber/matrix adhesion. Water uptake and soil degradation test of the treated and untreated composite samples were also performed.     

Surface modifications of natural Kanchipuram silk (pattu) fibers using glow discharge air Plasma

Experimental investigations have been carried out to modify the surface properties of natural Kanchipuram silk (pattu) fibers using a low temperature DC glow discharge air Plasma. Silk is an externally spun fibrous protein secretion formed into fibers. Plasma treatment is an eco-friendly, dry, and clean process over wet chemical method and does not suffer from any environmental and health concerns. Experiments have been performed considering three parameters such as discharge current, treatment time, and working pressure. The structural, thermal, morphological, optical, and mechanical studies of raw and plasma treated silk fibers have been obtained out using attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR) spectroscopy, X-ray diffraction (XRD), thermo gravimetric analyzer (TGA), scanning electron microscope (SEM) with energy dispersive spectroscopy (EDS), diffuse absorbance spectroscopy, and tensile test. A comparative study has been done for the untreated and different treated fibers. Various characterization analyses reveal that surface roughness of the plasma treated silk fiber is increased and also crystallite size of treated samples is enhanced, plasma treated silk fibers maintain the whiteness effect and it is observed that UV transmittance region (A & B) is more for the treated fiber which signifies enhanced UV protection.     

Effect of mercerization on mechanical, thermal and degradation characteristics of jute fabric-reinforced polypropylene composites

Jute fabric reinforced polypropylene composites were fabricated by compression molding technique. Fiber content in the composites was optimized at 45 % by weight of fiber by evaluating the mechanical parameters such as tensile strength, tensile modulus, bending strength, bending modulus. Surface treatment of jute fabrics was carried out by mercerizing jute fabrics with aqueous solutions of NaOH (5, 10 and 20 %) at different soaking times (30, 60 and 90 mins) and temperatures (0, 30 and 70 °C). The effect of mercerization on weight and dimension of jute fabrics was studied. Mechanical properties of mercerized jute-PP composites were measured and found highest at 20 % NaOH at 0 °C for 60 min soaking time. Thermal analytical data from thermogravimetric and differential thermal analysis showed that mercerized jute-PP composite achieved higher thermal stability compared to PP, jute fabrics and control composite. Degradation characteristics of the composites were studied in soil, water and simulated weathering conditions. Water uptake of the composites was also investigated.     

Impact of succinic anhydride on the properties of jute fiber/polypropylene biocomposites

Chemical treatment is an often-followed route to improve the physical and mechanical properties of natural fiber reinforced polymer matrix composites. In this study, the effect of chemical treatment on physical and mechanical properties of jute fiber reinforced polypropylene (PP) biocomposites with different fiber loading (5, 10, 15, and 20 wt%) were investigated. Before being manufactured jute fiber/PP composite, raw jute fiber was chemically treated with succinic anhydride for the chemical reaction with cellulose hydroxyl group of fiber and to increase adhesion and compatibility to the polymer matrix. Jute fiber/PP composites were fabricated using high voltage hot compression technique. Fourier Transform Infrared spectroscopy (FTIR) and Scanning Electron Microscopy (SEM) tests were employed to evaluate the morphological properties of composite. Succinic anhydride underwent a chemical reaction with raw jute fiber which was confirmed through FTIR results. SEM micrographs of the fractured surface area were taken to study the fiber/matrix interface adhesion and compatibility. Reduced fiber agglomeration and improved interfacial bonding was observed under SEM in the case of treated jute fiber/PP composites. The mechanical properties of jute/PP composite in terms of Tensile strength and Young’s modulus was found to be increased with fiber loading up to 15 wt% and decreased at 20 wt%. Conversely, flexural strength and flexural modulus increased with fiber loading up to 10 wt% and start decreasing at 15 wt%. The treated jute/PP composite samples had higher hardness (Rockwell) and lower water absorption value compared to that of the untreated ones.     

Low-temperature pyrolysis on jute fibers as a thermochemical modification method

Low-temperature pyrolysis up to 200, 250, 300 °C was conducted in order to remove non-cellulosic compounds without damaging the structure of the cellulose in jute fibers. The chemical, morphological, and mechanical aspects of prepared low-temperature pyrolyzed jute fibers were investigated by Fourier transform infrared (FTIR) spectroscopy, the wettability test in water/dichloromethane system, moisture content measurement, X-ray diffraction (XRD) analysis, scanning electron microscope (SEM), and tensile test using universal testing machine (UTM). It was confirmed that hydrophilic compounds including absorbed water, low molecular weight compounds such as waxes, hemicellulose, and lignin were largely removed from the fibers. Increasing amounts of non-cellulosic compounds were removed as the maximum pyrolysis temperature was increased. The degree of hydrophilic nature of jute fibers were reduced by low-temperature pyrolysis and thus water absorptivity of pyrolyzed jute fibers was reduced as maximum pyrolysis temperature increased. Furthermore, XRD analysis and morphological studies by SEM indicated that the crystalline structure of native cellulose was rarely damaged after pyrolysis up to 300 °C. In case of mechanical properties, breaking tenacity and breaking strain of the fibers decreased with increasing maximum pyrolysis temperatures because flaws formed on the surface of pyrolyzed jute fibers acted as weak-links. In agreement with predictions made according to Weibull’s weakest-link theory, it was found that shortened pyrolyzed jute fibers could have higher breaking tenacities compared with raw jute fibers of the same length. In addition, the compatibility with hydrophobic matrix was investigated by the mechanical properties of polypropylene (PP) reinforced with jute fibers. Consequently, it was hypothesized that low-temperature pyrolysis could be used to process raw jute fibers for use as short fiber reinforcements in fiber-polymer systems or be a simple and effective pretreatment method for a wide range of further chemical treatments.     

Surface characterization of aromatic thermotropic liquid crystalline fiber deposited by nanostructured silver

Nanostructured silver thin films were sputtered onto the aromatic thermotropic liquid crystalline fibers of Vectran by magnetron sputtering technology. Plasma treatment was used as pre-treatment in order to improve the deposition of the coating layer. Surface morphology of the coated fibers was examined by scanning electron microscopy (SEM) and atomic force microscopy (AFM). A full energy dispersive X-ray analysis (EDX) was used to detect the elemental composition of the material. Its conductivity and mechanical properties were measured and analyzed as well. The study revealed that a very thin conductive silver deposition exhibited high electrical conductivity as well as less influence on the mechanical properties of the pre-treated Vectran fiber. The plasma treatment could improved the deposition of the coating layer, but the surface roughness caused by plasma treatment also affected the surface conductivity. It was found that the surface resistivity could reach very low value of 1.66×10⁻³ Ω·cm after sputtering deposition for 30 min.     

Physical and mechanical properties of jute, bamboo and coir natural fiber

A systematic study has been carried out to investigate the mechanical and physical properties of jute, bamboo and coir (brown and white) single fibers. The tensile properties (tensile strength, Young’s modulus and strain to failure) were determined by varying span length. Scanning electron microscopic analysis was also carried out to determine the physical properties of fibers in order to correlate with its strength, Young’s modulus and strain to failure. The Young’s modulus and strain to failure were corrected using newly developed equations. The study revealed that with increasing test span length the Young’s modulus increased and tensile strength as well as strain to failure decreased. This is because no extensometer could be used in this test set-up and machine displacement (denoted by α) was used for the modulus determination. It is also attributed that larger span length helps to minimize the machine displacement compared to smaller ones due to the reduced relative effect of slippage in the clamps. Among all fibers, the Young’s modulus of bamboo fiber was the highest. Jute fiber had smoother surface compared to other three examined fibers.     

Influence of noncellulosic contents on nano scale refinement of waste jute fibers for reinforcement in polylactic acid films

In the present study, nanofibrils of cellulose are extracted from waste jute fibers using high energy planetary ball milling process in wet condition. The rate of refinement of untreated fibers having non-cellulosic contents was found slower than treated fibers due to strong holding of fiber bundles by non-cellulosic contents. At the end of three hours of wet milling, untreated fibers were refined to the size of 850 nm and treated fibers were refined to the size of 443 nm. In the subsequent stage, composite films of poly lactic acid (PLA) were prepared by solvent casting with 3 wt% loading of untreated jute nanofibrils, treated jute nanofibrils and microcrystalline cellulose. The influence of non-cellulosic contents on mechanical properties of PLA films are investigated based on results of tensile test, dynamic mechanical analysis and differential scanning calorimetry. The maximum improvement was observed in case of treated jute nanofibril/PLA composite film where initial modulus and tensile strength increased by 207.69 % and 168.67 %, respectively as compared to neat PLA film. These improvements are attributed to the increased interaction of treated jute nanofibrils with PLA matrix due to their higher precentage of cellulosic contents and mechanically activated surface.     

A study on mechanical,thermal and environmental degradation characteristics of N,N-dimethylaniline treated jute fabric-reinforced polypropylene composites

The mechanical and thermal behavior of compression molded jute/polypropylene (PP) composites were studied by evaluating tensile strength (TS), bending strength (BS), tensile modulus (TM), bending modulus (BM), impact strength (IS), thermogravimetric (TG/DTG) and differential thermal analysis (DTA). A chemical modification was made to jute fabrics using N,N-Dimethylaniline (DMA) in order to improve the interfacial adhesion between the fabrics and matrix. It was found that jute fabrics on treatment with N,N-Dimethylaniline (DMA) significantly improved the mechanical properties of the composites. Thermal analytical data of PP, both treated and untreated jute fabrics as well as composites revealed that DMA treatment increased the thermal stability of the fabrics and composite. DMA treatment also reduced the hydrophilic nature of the composite. DMA treated jute composite was found less degradable than control composite under water, soil and simulated weathering conditions.     

Role of potassium permanganate and urea on the improvement of the mechanical properties of jute polypropylene composites

Jute fabrics (hessian cloth) reinforced polypropylene (PP) matrix composites (45 wt% fiber) were fabricated by compression molding. Jute fabrics were treated with 2-hydroxyethyl methacrylate (HEMA) using ultraviolet radiation in order to improve the mechanical properties of the composites. Concentration of HEMA, soaking time and radiation dose were optimized. It was found that 15% HEMA in methanol along with photoinitiator Darocur-1173 (2 %), 10 min soaking time and 20th pass of radiation rendered better performance. Urea of different concentrations (0.5–2 %) was incorporated with 15 % HEMA to monitor its effect on the properties and 1 % urea revealed the best results. For the improvement of the properties, jute fabrics were treated with potassium permanganate (KMnO₄) solution in acetone of different concentrations (0.02, 0.03, 0.05, and 0.5 %) at different soaking times (1, 2, 3, and 5 min) before the composite fabrication. Optimized jute fabrics (jute fabrics treated with 0.03 % KMnO₄) were again treated with HEMA (15 %) solution along with urea (1 %) and promising improvement of mechanical properties of the composites was observed. Scanning electron microscopy, water uptake, soil degradation and thermal aging of the treated and untreated composites were also performed.     

Atmospheric plasma advantages for mohair fibers in textile applications

In this study, mohair fibers were treated by air and argon plasma for modifying some properties of fibers. The fibers were evaluated in terms of their hydrophilicity, grease content, fiber to fiber friction, shrinkage, dyeing, and color fastness properties. The surface morphology was characterized by SEM images. The results showed that the atmospheric plasma has an etching effect and increases the functionality of a wool surface, which is evident from SEM and FTIR-ATR analysis. The hydrophilicity, dyeability, fiber friction coefficient, and shrinkage properties of mohair fibers were improved by atmospheric plasma treatment.     

Surface Treated Jute Fiber Induced Foam Microstructure Development in Poly(lactic acid)/Jute Fiber Biocomposites and their Biodegradation Behavior

Poly(lactic acid) (PLA)/jute fiber biocomposites with: i) untreated jute fiber, ii) NaOH treated jute fiber, and iii) (NaOH+silane) treated jute fibers were prepared by melt extrusion process. Microcellular foaming of the injection molded samples was carried out by using single stage batch process. The effects of jute fiber content as well as that of matrix-fiber phase adhesion, in composites with surface treated jute fibers, on the foam microstructure were studied. Further, water absorption, thickness swelling, and biodegradation behavior of the foamed biocomposites were studied and correlated with their foam microstructures. It was observed that on increasing jute fiber content in PLA/JFU biocomposites, cell density increased from 6.5×10⁷ to 8.1×10⁷, while the cell size and expansion ratio decreased from 40 to 23 μm and 2.41 to 1.45, respectively. Again, on increasing the extent of the jute fiber surface treatment in the biocomposites, cell size and expansion ratio increased from 40 to 78 μm and 2.41 to 2.80 respectively. This study also revealed that the rate of biodegradation accelerated with increase in the jute fiber content in the biocomposites while the same retarded with increase in the extent of jute fiber surface treatment.     

Effect of process variables on surface properties of low-pressure plasma treated polypropylene fibers

Plasma surface treatment has been extensively applied in the textile industry for the modification of polymer materials. In this study, polypropylene (PP) fibers in the form of a nonwoven web were treated with low-pressure plasma (air, N₂, Ar) for different treatment time (5–40 min). Powers varied from (50–500 W). Surface properties were studied by measuring wetting time and hydrophilisation diameters after an exposure time of 20 seconds. This study showed that the best conditions for the surface modification of nonwoven PP, with low pressure plasma were a power of 500 W and a treatment time of 30 minutes. Ageing has some effect on the wettability of treated samples.     

Mechanical,thermal and interfacial properties of green composites from basalt and hybrid woven fabrics

Composites based on pure Basalt and Basalt/Jute fabrics were fabricated. The mechanical properties of the composites such as flexural modulus, tensile modulus and impact strength were measured depending upon weave, fiber contents and resin. Dynamic mechanical analysis of all composites were done. From the results it is found that pure basalt fiber combination maintains higher values in all mechanical tests. Thermo-gravimetric (TG/DTG) composites showed that thermal degradation temperatures of composites shifted to higher temperature regions compared to pure jute fabrics. Addition of basalt fiber improved the thermal stability of the composite considerably. Scanning electron microscopic images of tensile fractured composite samples illustrated that better fiber-matrix interfacial interaction occurred in hybrid composites. The thermal conductivity of composites are also investigated and thermal model is used to check their correlation.     

A study of abrasion and frictional behaviour of nonwoven interlining produced with different coating methods

Interlinings are produced recently not only natural and synthetics fibers but also fiber sheet form in nonwoven production methods. During usage, the fabric wears out and because of this problem fabric surface structure deteriorates. As a result of, investigation of fabrics surface and frictional properties has been important before usage of garments. For this reason, a patented laboratory instrument was designed which is based on horizontal working principle of accessing friction coefficient of fibrous textile surfaces. The tested materials were nonwoven interlining materials produced by spunbond methods. Abrasion resistance of paste dot-CoPES nonwoven interlining material is lower than others because of softness handle. On the contrary, friction coefficients have been obtained higher values.