DESIGN AND OPERATION OF A LARGE-SCALE,COMMERCIAL PENAEID SHRIMP HATCHERY

A hatchery for the rearing of penaeid larvae and postlarvae in raceway-type tanks was designed and has begun operation. Details of the designs of tanks, filters, water systems, air system, and hatchery layout are presented. The culture methods employed in the raceway-type hatchery are given along with the hatchery's technical organization and management procedures. The design and operation of the raceway-type hatchery are compared with those of small-tank (Galveston-type) hatcheries and large-tank (Japanese-type) hatcheries, and relative advantages are discussed.     

Characterization by whole-cell hybridization of bacterial populations associated with shrimp hatchery biofilms

The impact of shrimp larvae development, as well as water and food inputs upon the increase of bacterial populations within the bacterial community of hatchery tank biofilms, was studied. For this study, a total of 68 biofilm samples were collected from concrete tanks at three larvae production times in a commercial shrimp hatchery. Seventeen samples were taken at each larval development stage (Zoea I, Mysis I, postlarvae 1 and postlarvae 16), as well as 37 samples from water, shrimp nauplii and food, introduced into the shrimp hatchery tanks. Culturable and direct bacterial counts were performed and 16S‐rRNA‐targeted oligonucleotide probes were used to quantify the presence of specific bacterial groups. An average of 27–70% of DAPI total cell counts were detected with the EUB338 probe, while the GAM42a probe signal ranged from 1% to 11%. Vibrio‐like bacteria (VLB) counts in TCBS agar ranged from <10 to 10¹ VLB/cm⁻², with a tendency to increase at the last postlarvae stage. The most significant external source of bacteria registered with GAM42a probe and TCBS agar were found in live Artemia nauplii, used as food; nevertheless, biofilms remain with low counts of these groups.     

Management strategies to reduce operating costs in a commercial shrimp hatchery in NW Mexico

Strategies to reduce operating costs at an expanding shrimp hatchery in NW Mexico are presented for a period covering 3 years (2004–2006). The hatchery increased its greenhouse-type larval rearing halls from three (50 tanks, total water volume 996 m³) in 2004, to five (70 tanks, water volume 1,396 m³) in 2005, and to seven (94 tanks, total water volume 1,876 m³) in 2006. Production increased from 400 million postlarvae in 2004 to 579 million in 2005 to 760 million in 2006, but operating costs increased only 6% during this period and the unit cost for postlarvae was 44% lower. Administration expenses were the highest variable cost, but restructuring the company reduced them from 35% in 2004, to 29 in 2005 and to 21% in 2006. Feed was the second largest variable cost, reduced from 44 to 36 to 31 through improved feeding practices, changes in feed composition, and bulk purchases of commercial feeds. Costs for propane and the workforce increased, in part from higher consumption and additional staff and higher salaries to retain the trained workforce. Competition will continue to lower the market price for shrimp postlarvae, forcing hatcheries into a permanent improvement process. Increasing costs for energy will require investments in energy-saving technologies. Improved sanitation and strict bio-security procedures will increase the survival rate, thereby reducing unit costs still further.     

Per os challenge of Litopenaeus vannamei postlarvae and Farfantepenaeus duorarum juveniles with six geographic isolates of white spot syndrome virus

White spot syndrome virus (WSSV) is one of the most important pathogens of penaeid shrimp. It is widely distributed in most Asian countries where penaeid shrimp are cultured, as well as in the Gulf of Mexico and SE USA. The virulence of six geographic isolates of WSSV was compared using Litopenaeus vannamei postlarvae and Farfantepenaeus duorarum juveniles. The six geographic isolates of WSSV originated from China, India, Thailand, Texas, South Carolina, as well as from crayfish maintained at the USA National Zoo. For challenge studies, virus infected tissues were given per os to L. vannamei postlarvae and Fa. duorarum juveniles. Resultant WSSV infections were confirmed by histological examination. The cumulative mortality of L. vannamei postlarvae reached 100% after challenge with each of the six geographic isolates of WSSV. However, the Texas isolate caused mortalities more rapidly than did the other shrimp isolates; the crayfish WSSV isolate was the slowest. In marked contrast, cumulative mortalities of juvenile Fa. duorarum reached only 35–60%, and varied among the geographic isolates of WSSV. Interestingly, in Fa. duorarum, the Texas WSSV isolate was also the most virulent, while the crayfish WSSV was the least virulent. The findings suggest that slight differences in virulence exist among geographic isolates of WSSV, and that susceptibility may vary with species and lifestages of the host.     

DEVELOPMENT OF AN INTENSIVE SHRIMP CULTURE SYSTEM IN KUWAIT1

Development of an intensive culture system is presently being conducted in Kuwait as a means of farming penaeid shrimp in arid lands. Efficiency of commercial-scale hatchery production of Penaeus semisulcatus and P. japonicus showed significant improvement in 1981 over previous years. Three one-month hatchery rearing cycles in three 15 m³ concrete tanks yielded a total of 9.1 million post-larval shrimp with an average density of 160 PL/liter being obtained for one of these trials. Four other trials were discontinued due to low spawning rates and disease. Installation of a heat exchange system made it possible to begin larviculture in February, two months earlier than in previous years. Research in nursery and grow-out phases of intensive shrimp culture is being directed towards raceways, although Shigueno culture systems are also being investigated. Experimental work with six 18 m × 1.5 m raceways demonstrated that low water exchange rates (1 tank volume/day), combined with high aeration (9.5 liter/min) yielded the highest shrimp biomass. Unheated greenhouse structures constructed over the raceways showed that a single layer of 0.25 mm clear plastic sheeting could maintain water temperatures up to 2.7°C above those in unenclosed tanks. Rearing trials in two Shigueno tank systems demonstrated the importance of high water flow rates (3 tank volumes/day minimum) and adequate aeration. Due to sub-optimal conditions, survival was reduced to 7.5%, however, growth rates up to 6 g/month were obtained for P. semisulcatus.     

Sampling Shrimp Populations in Hatcheries

Abstract.– Shrimp populations were estimated with volumetric sampling techniques during different phases of hatchery operations. Factors considered which might effect precision of estimates included stage age, density and temperature. Estimates of nauplii were obtained with coefficient of variation values smaller than 3% when nauplii were concentrated in 20-L buckets and smaller than 8% when released in 13,000 L of water in larval rearing tanks. In both cases estimates were of sufficient precision to make management decisions for routine hatchery work. A technique was developed for estimating shrimp populations in larval rearing tanks with coefficient of variation values smaller than 15%. Volumetric sampling of postlarvae older than PL₄, in larval rearing tanks was highly variable due to the tendency of shrimp to congregate and attach to tank walls and bottoms. A direct relationship was observed between postlarval density and the precision of population estimates in harvest buckets. Water temperature and postlarval age did not affect precision at the densities and ages studied. These findings have important implications for commercial transactions. Industry standards utilizing coefficient of variation are recommended for larvae and postlarvae population estimates.     

凡纳滨对虾(Litopenaeus vannamei)传染性皮下及造血组织坏死病毒(IHHNV)及虾肝肠胞虫(EHP)的荧光定量PCR检测

2013年,河北、天津等地区养殖的凡纳滨对虾(Litopenaeus vannamei)育苗期出现死苗、出苗率低的情况,生产上,仔虾个体大小差异较大,造成了严重损失.本研究采用荧光定量PCR方法(Real-time PCR)对天津大港地区采集的108尾凡纳滨对虾仔虾样品进行单尾病原检测.结果显示,传染性皮下及造血组织坏死病毒(Infectious hypodermal and hematopoietic necrosis virus,IHHNV)和虾肝肠胞虫(Enterocytozoon hepatopenaei,EHP)均有检出.IHHNV阳性检出率100％,每微克对虾组织DNA的病毒拷贝数为103-107,且个体较大的样品(1.2-2.0 cm)携带病毒拷贝数偏高;EHP阳性检出率为49.1％,每微克对虾组织DNA的拷贝数为103-105,且集中于个体较小样品(0.7-1.1 cm).对IHHNV和EHP阳性凡纳滨对虾样品进行生物学体长与病毒载量指数相关性分析,显示IHHNV载量指数与对虾生长速率呈正相关,虾组织IHHNV平均载量达8.51×104 copies/μg DNA,为较高的感染水平;EHP的载量与对虾生长速率呈负相关关系,与较大个体阳性检出率较低相对应,虾组织EHP平均载量达到2.19× 104 copies/μg DNA,为较高的感染水平.由此,该批凡纳滨对虾仔虾患病为IHHNV和EHP的混合感染所致,本研究数据为IHHNV和EHP病原混合感染流行情况及其对养殖育苗期仔虾生长的影响提供科学依据.     

ELECTRICITY AND PROPANE CONSUMPTION OF A SHRIMP HATCHERY IN THE STATE OF BAJA CALIFORNIA SUR,MEXICO

The consumption of electricity and propane for producing larvae and postlarvae of the whiteleg shrimp (Litopenaeus vannamei) was examined in a commercial shrimp hatchery on the Baja California Peninsula of Mexico. Between January and August 2005, 6 × 10⁶ postlarvae (average age PL16) were produced from 1.43 × 10⁹ nauplii. During that production period, the hatchery used 2.48 × 10⁹ kcal of fossil fuel energy (30% for electricity, 70% for liquid propane), which was equivalent to 16% of the operating costs. Electricity was used mainly for larval and postlarval rearing (36% and 10%) and microalgae culture (27%). During this production period, 1.47 × 10⁹ kcal of propane were consumed for heating daily more than 600 m³ seawater daily. Of that total, 33% was used for broodstock maintenance, 65% for larvae culturing, and 2% for postlarvae rearing. With increasing costs for shipping postlarvae to the mainland Mexican coastal areas (15% of operating costs) and the need to remain competitive with hatcheries in the coastal areas of Sonora and Sinaloa, alternative energy sources to reduce overall operational costs in hatcheries of Baja California Sur are discussed.     

对虾发光病生物防治技术的初步研究

本文探讨了应用哈维氏弧菌噬菌体对致病菌哈维氏弧菌(Vibrio harveyi)的特异性噬菌作用防治对虾发光病的必要性和可行性.实验表明:从对虾育苗场分离的对虾发光病致病菌哈维氏弧菌对46种抗菌药物的敏感性逐年减弱,1993年尚有28种敏感药物,其中中度以上敏感的有12种;而到了2003年敏感药物则只剩下9种,中度敏感的仅为头孢三嗪和壮观霉素2种,在养殖生产中常用的几种药物几乎都变为不敏感.在试验水体中添加该噬菌体可使哈维氏弧菌的数量减少2～3个数量级,可以相对减少对虾发光病的发生和虾苗的死亡.实验还显示试验虾苗的死亡与噬菌体的效价高低无关,而与加入的噬菌体上清液的有机质含量有关.     

Operating costs and health management strategies in shrimp hatcheries

Abstract

This paper presents a study of operating costs in shrimp hatcheries. Size effects are presented for fixed, variable, unitary, and marginal costs. Cost structures by functional production department and by cost‐category are discussed for a hypothetical 100‐million postlarvae/month hatchery in an industrialized country, and compared to those of a hatchery in a developing country. Health management issues, mainly measures commonly used to manage bacterial diseases, and their economic impact are discussed, focusing on the trade off between survival rates and sanitation down‐time.

Salaries and benefits represent the largest cost‐component (37%) for hatcheries in industrialized countries, while feeds and operating supplies constitute the most important costs in developing countries (60%). The need to import hatchery feeds and other operating supplies into developing countries works against savings from lower labor costs typical of developing countries.

Total fixed costs depend on the size of a hatchery and are constant for all possible levels of output. Average fixed cost per unit (thousand postlarvae) can be reduced by producing high postlarval outputs. Hatcheries in areas with seasonal shrimp crops face the challenge of covering fixed costs with revenue from a short production season. Hatcheries with large fixed costs can operate in a cost‐efficient manner only by producing high levels of output. Average total cost and average variable cost curves follow a U‐shaped curve, in which costs first decline as output increases, then reach a minimum, and finally increase as output increases above a point of diminishing returns.

In hatcheries total costs are independent of larval survival, but lower output resulting from low survival increases unit costs. This effect is more pronounced at lower levels of output. Bacterial diseases decrease survival rates and increase unit costs.     

Management Strategies for Production of the Atlantic White Shrimp Penaeus setiferus as Bait Shrimp in Outdoor Ponds

Abstract The geographic distribution of the Atlantic white shrimp Penaeus setiferus is in coastal waters from New York to Florida and around the Gulf of Mexico. Beside its value to commercial fisheries, this shrimp is sold as bait for recreational fishing. Previous data suggest that demand for live bait shrimp cannot be satisfied by commercial fleets. A 120-d trial was designed to study production of bait size P. setiferus at high densities in eight small outdoor ponds in south Texas. A 2^4–1 fractional factorial design was applied to study the effects of postlarval (PL) density (350 and 700 shrimp/m²), feed type (A and B), and water circulation methods (with and without airlift pumps or center pond dividers) on shrimp growth, survival and yield. No significant differences in survivals or yields were found between treatments (P = 0.2). Feed type ( P = 0.011), airlift pumps ( P = 0.021), and center dividers ( P = 0.026), had significant impacts on shrimp growth rates. Density effect on growth was not statistically significant ( P = 0.055). This study demonstrated that 6-d-old postlarvae can be stocked at 700 per square meter and reached a bait size (6.2 g) in 94 d with a 73.6% survival and a yield equivalent to 31,300 kg/ha when offered a commercial shrimp feed. A preliminary economic analysis based on this data suggests that operating a bait shrimp farm in Texas with two crops/yr will show profitability within 7 to 12 yr with an internal rate of return of 6.5 and 17.6%, respectively.     

The culture of the diatom Chaetoceros gracilis and its use as a food for penaeid protozoeal larvae

The use of the solitary diatom Chaetoceros gracilis as the exclusive food for Penaeus stylirostris and P. vannamei protozoeal larvae produced high survival rates in 40 m³ tanks at a commercial shrimp hatchery. The diatom was maintained in the laboratory at 25–26°C and grew vigorously in the hatchery tanks at 28–30°C.Simple and inexpensive procedures for maintaining stock cultures of C. gracilis and for growth of cultures in the laboratory and hatchery were developed. A problem encountered in the hatchery tanks was the occasional development of a high-density bloom followed by its collapse. This resulted in mass larval mortality. Techniques to maintain the diatoms within desirable concentrations, and to prevent larval mortality if diatom concentrations fell short of or exceeded these limits, are described.     

Evaluation of various diets for the optimum growth and survival of larvae of the penaeid prawn Penaeus japonicus Bate

Four types of food were tested to determine their effects on the growth and survival of larvae of the penaeid shrimp Penaeus japonicus Bate. The food types were live cells of Candida utilis (yeast), freeze-dried Candida utilis, microparticulate diet, and microencapsulated diet (commercial product). The diatom Chaetoceros gracilis was fed to larvae as a control. Two sets of experiments were carried out; the first was run in outdoor 1.5 ton tanks, and the second in indoor 1.2 ton tanks. In the outdoor experiment, the best survival and growth from nauplius to postlarva stage were obtained using microparticulate diet. During the first week of culture, freeze-dried Candida utilis resulted in the highest growth and survival among examined diets, but both factors dropped dramatically after the mysis stage. In the indoor experiment, the best growth and survival were obtained using live cells of Candida utilis from nauplius stage to end of mysis stage followed by brine shrimp. Tested diets were analysed for their contents of crude protein, total lipids, total carbohydrates, amino acid profiles and fatty acid contents.     

BUDGET ANALYSIS OF SHRIMP MATURATION FACILITY

Shrimp maturation and reproduction has long been one of the hurdles that must be surmounted to make shrimp farming commercially feasible. Nauplii are now successfully being produced and the commercial feasibility of their production is investigated in this study. The generalized budget simulation model for aquacultural facilities recently developed at Texas A&M University was used for the analysis. An annual budget was estimated to determine costs, returns and profit. Annual cash flow was generated for a 10-year planning horizon. Opportunity cost, initial investment, costs and break-even quantities and prices were also determined.     

Shelter colour preference of the postlarvae of the giant freshwater prawn <Emphasis Type="Italic">Macrobrachium rosenbergii</Emphasis>

The addition of artificial shelters of various materials has been used in Macrobrachium rosenbergii tanks and ponds as a means of increasing productivity. The present study investigated the shelter colour preference of M. rosenbergii postlarvae (age 15–18 days after metamorphosis) in the laboratory. Shelter occupancy tests were performed on four groups of 200 postlarvae in four 57-l aquaria, into which were placed shelters made of rigid coloured netting sewn into four-layered cubes open on two sides. The shelters were presented in six colour pairs: black vs dark green, black vs light green, black vs blue, dark green vs light green, dark green vs blue, and light green vs blue. Colour preference was tested six times for each colour pair. The data obtained were analyzed using Thurstone’s law of comparative judgment. The mean z-score was significantly highest (i.e., highest preference) for the black shelter. Vision was involved in the detection of and approach to the shelter. When released in aquaria, intact-eyed individual postlarvae directly approached the shelter straight away, whereas blind postlarvae (paint over the eyes) swam around randomly and occupied the shelter only after accidental contact much later. Postlarvae in open water out of the shelter exhibited frequent aggressive contact, while those in the shelter were quiescent. The use of black shelters in rearing tanks is thus recommended for reducing stress and aggression among M. rosenbergii postlarvae in the hatchery.     

Comparative costs of postlarval production from wild or domesticated Kuruma shrimp, Penaeus japonicus (Bate), broodstock

The present study compares the relative costs of stocking ponds with postlarvae from wild or domesticated Kuruma shrimp, Penaeus japonicus (Bate), broodstock. Wild broodstock were obtained from a commercial trawler. Domesticated broodstock were reared to harvest size (wet weight = 25 g) on a commercial farm and then transferred to controlled environment tanks where they were grown to a final wet weight of 50 g. The costs of stocking ponds with postlarvae were calculated from the observed reproductive output, the costs of purchasing wild broodstock and the costs of domesticated broodstock production in the controlled environment facility. Domesticated P. japonicus spawned comparable numbers of eggs to wild broodstock of similar size, but hatching success was significantly lower. A total of 12 domesticated P. japonicus broodstock would be needed to produce the postlarvae to stock a 1-ha pond, compared to only six wild broodstock. However, the much higher relative costs of wild broodstock means that the cost of using their postlarvae would be Aus$851 per pond compared to Aus$390 for domesticated broodstock. The present authors conclude that the use of domesticated P. japonicus broodstock could be a cost-effective alternative to wild broodstock in Australia and in other countries where P. japonicus is farmed.     

Litopenaeus vannamei (Boone) post-larval survival related to age, temperature, pH and ammonium concentration

Transport of post‐larvae shrimp used in aquaculture is an important element of successful cultivation because of the potential for stress during stocking procedures. To find optimum transport conditions, several bioassays were performed in the laboratory to evaluate survival of whiteleg shrimp Litopenaeus vannamei 5–30‐day‐old postlarvae under conditions similar to those encountered during transport from the hatchery to nursery and shrimp ponds. Postlarvae were exposed for 4 h to different temperatures and pH levels ammonia concentrations. Survival was significantly reduced after a 4 h exposure to pH 9 and was inversely related to temperature with or without 7 mg L^?1 of ammonia. The 15‐ and 20‐day‐old postlarvae had higher survival rates than other ages. The lowest survival occurred in alkali conditions (pH 9), with 7 mg L^?1ammonia at 30 and 32°C. To assure optimal survival of postlarvae during transfer from the hatchery to the nursery and shrimp ponds, we recommend temperatures below 28°C, pH no higher than 8, no ammonia and post‐larval age at least 15 days.     

Growth performance of blue shrimp, Litopenaeus stylirostris in self-cleaning microcosm tanks

Outdoor microcosm tanks were used to grow the penaeid blue shrimp, Litopenaeus stylirostris, in Brunei Darussalam. The tanks were cylindrical, free standing fiber glass tanks of 1827 L water holding capacity and had a self-cleaning mechanism. In three eight-week feeding trials, juvenile shrimp of 0.9–4.3 g were stocked at a density of 28 shrimp/m². At the end of each trial, survival rates exceeded 80%. Growth rates ranged from 1.19 to 2.46 g/week. Water quality remained stable and within suitable ranges for L. stylirostris growth in all trials. The tanks had algae and bacterial floc developing within a few days of starting the trials. Fourteen commercial shrimp feeds, each containing more than 40% crude protein, were tested in the trials. In spite of the presence of natural food organisms, significant feed-related differences among treatments were found in each trial. In conclusion, microcosm tanks support excellent growth and survival of L. stylirostris and are appropriate for conducting trials to evaluate feeds for pond growout.     

Enhancement of <Emphasis Type="Italic">Penaeus monodon</Emphasis> shrimp postlarvae growth and survival without water exchange using marine <Emphasis Type="Italic">Bacillus pumilus</Emphasis> and periphytic microalgae

We have investigated the possibility of using a consortium of marine bacterium and periphytic microalgae to improve the water quality and increase the growth and survival of the shrimp Penaeus monodon in a hatchery system. Three treatments were evaluated for their effect on P. monodon postlarvae (PL) when the culture water was not changed: Bacillus pumilus alone (B); periphytic microalgae alone (M); B. pumilus + periphytic microalgae (BM). P. monodon PL raised in a tank of unchanged water without bacterium and periphytic microalgae served as the control. The water in tanks of the M and BM treatments had significantly low levels of total ammonia-nitrogen (TAN) (0.03 and 0.01 mg l⁻¹, respectively) and nitrite-nitrogen (NO₂-N) (0.03, 0.01 mg l⁻¹, respectively) than that in the B (TAN 0.80, NO₂-N 0.68 mg l⁻¹) and control (TAN 1.11, NO₂-N 1.12 mg l⁻¹) tanks. Moreover, PL cultured in tanks M and BM had significantly higher survival and specific growth rates and a significantly higher resistance to the reverse salinity stress test than those in the B and control tanks. Compared to the control PL, the PL cultured in the BM tanks had significantly higher levels of protein, lipid, polyunsaturated fatty acids, ecosapentaenoic acid, and docosahexaenoic acid. The culture water in tanks BM also contained significantly less Vibrio than the control water. Our results illustrate the beneficial effects of a B. pumilus and periphytic microalgae consortium on improving the water quality and the growth and survival of shrimp PL grown in a hatchery system.     

Effect of tank colour on larval performance of the Amazon River prawn Macrobrachium amazonicum

The aim of this study was to evaluate the effects of hatchery‐tank colours (white, yellow, red, blue, green and black) on the performance of larval culture of Macrobrachium amazonicum. The larvae were fed daily with newly hatched Artemia nauplii. The hatchery‐tank colours affected the light level inside the tanks, the consumption of Artemia nauplii (AN), larval development, survival, mass gain and productivity of postlarvae (PL). The overall consumption of Artemia nauplii per larva during the larval cycle was 30% and 45% higher in the green and red tanks respectively. The significant variation of AN consumption among tank colours (P = 0.0006) indicates that M. amazonicum larvae are visual predators. Survival was higher in the black, blue and green tanks, reaching more than 75%. However, the highest productivity was obtained in the black tanks (80.1 PL L^?1). Lighter coloured tanks and excess luminosity (more than 2 μmol s^?1 m² at tank bottom) appear to be important stress factors for larvae, contributing to reduce survival and productivity. The results indicate that rearing M. amazonicum in black tanks will improve larvae condition, ensure greater productivity of postlarvae and lower Artemia consumption, increasing technological and economic viability.