Effect of Parboiling on Milling,Physicochemical, and Textural Properties of Medium‐ and Long‐Grain Germinated Brown Rice

Germinated brown rice is considered a more nutritious and palatable cooked product than conventional brown rice. However, germination usually decreases rice milling yield and alters some physicochemical properties. Parboiling is commonly used to increase milling yield and retain nutrients, but it also changes rice color and texture. The objective of this study was to investigate the effect of parboiling on milling, physicochemical, and textural properties of a medium‐grain and a long‐grain rice after germination at varying durations. Germinated rice samples of three germination durations were prepared with one germination time before the optimum time at which 70% of rice revealed hull protrusion, the optimum time, and one time after. Germinated rice was then immediately parboiled at 120°C for 20 min and was then immediately dried. The milling, physicochemical, and textural properties of parboiled germinated rice from both cultivars were determined. Parboiling significantly decreased the percentage of brokens, whiteness, and the apparent amylose content and increased γ‐aminobutyric acid content (GABA) in the nongerminated rice and rice at the first germination duration for both cultivars. Parboiling reduced pasting viscosities for both cultivars, but Jupiter still exhibited higher pasting viscosities than Wells. Cooked parboiled germinated rice was overall softer than nonparboiled rice because of kernel splitting, but Wells remained harder and less sticky than Jupiter. In conclusion, it is beneficial to combine parboiling with germination to enhance nutritional values and improve milling properties without affecting textural properties for both rice cultivars.     

Effects of Postharvest Elevated‐Temperature Exposure on Rice Quality and Functionality

Rapid drying with high‐temperature air has gained interest in the rice industry, but the effects of elevated‐temperature exposure on physicochemical properties of rice are of concern. This study investigated the effects of exposing rough rice to elevated temperatures for various durations without removing moisture. Physicochemical property response was evaluated in terms of head rice yield (HRY), germination rate (GR), milled‐rice yellowing, pasting properties, and gelatinization temperatures. Two long‐grain cultivars (pure‐line Wells and hybrid CL XL729) at initial moisture contents (IMCs) of 17.9 and 18.6%, respectively, and dried moisture content (DMC) of 12.5%, were hermetically sealed and exposed to 40, 60, and 80°C for various durations. Exposure to 80°C of IMC samples of Wells and CL XL729 resulted in a significant (2.3–2.5 percentage point) reduction in the HRYs. A 2 hr exposure of both cultivars at IMC level to 60°C completely inhibited GR, and exposure to 80°C of the cultivars at both moisture content (MC) levels immediately inhibited GR. Exposure to 80°C for almost all durations and 60°C for durations over 4 hr produced significant yellowing in both cultivars at IMC. Significant yellowing in both cultivars at DMC was also observed during a 28 day storage following 80°C exposure. In general, peak viscosities of both cultivars at IMC increased only after extended exposure to 40 and 60°C, but peak viscosities of the cultivars exposed to 80°C increased sharply and immediately upon exposure. No significant differences were observed in gelatinization temperatures of either cultivar at either MC level from elevated‐temperature exposure. Results from this study suggest that extreme‐temperature exposure of rough rice affects HRY, GRs, yellowing, and pasting properties of rice, but the extent of impact is MC dependent.     

Physicochemical Properties of Rice Dried in a Single Pass Using High Temperatures

This study evaluated the physicochemical properties of high‐temperature, single‐pass dried rough rice. Pureline cultivars Wells (long grain) and Jupiter (medium grain) and hybrid cultivar CL XL729 (long grain), at initial moisture contents of 17.9–18.1% were dried in a single pass to approximately 12.5% moisture content with drying air temperatures of 60, 70, and 80°C and relative humidities of 13–83%. Immediately after drying, the samples were tempered for 1 h at the drying air temperatures in sealed plastic bags. Color, degree of milling, pasting viscosity, and thermal properties of the milled rice were evaluated. Results showed that color, degree of milling, and thermal properties were not affected by drying treatments. However, peak and final viscosities increased with increasing drying air temperatures in all three cultivars.     

Effect of Rice Blast and Sheath Blight on Physical Properties of Selected Rice Cultivars

Observations in 1997 indicated a significant reduction in kernel bulk density and head rice yield of rice cultivar LaGrue due to blast (Pyricularia grisea). A more detailed study on rice cultivar M202 in 1998 confirmed such observations but it also showed negative effects of blast on other physical properties of rice. Rough rice from blast‐infected panicles was drier by 7–10 percentage points and 10% thinner than rough rice from blast‐free panicles. Blast also caused incidences of chalky, unfilled, and fissured kernels that were 21, 30, and 7 percentage points higher, respectively. The effects of sheath blight (Rhizoctonia solani) on kernel thickness and moisture content of rice cultivars Cocodrie, Cypress, Drew, and LaGrue were similar to the effect of blast on M202. Sheath blight generally reduced kernel bulk density but did not significantly affect head rice yield of the cultivars in 1997 and 1998 (except in one sample of Drew). There was a general trend toward higher incidences of unfilled, chalky, and fissured kernels in sheath‐blight‐infected samples. The data indicated that blast could be a significant preharvest factor in causing high variability in physical properties as well as in reducing the milling quality of rice. Sheath blight is also a potentially significant preharvest factor in affecting these properties in situations where sheath blight pressure is high.     

Impact of Soaking Temperature and Duration on Fissure Incidence of Rough Rice Kernels

Internal stresses owing to moisture and temperature gradients often result in the development of rice kernel fissures. Fissured rough rice kernels tend to break upon milling and potentially reduce the market value of rice. This work was conducted on the premise that fissures may be healed by soaking in water at a specific temperature and duration. Fissured rough rice kernels of a long‐grain cultivar, Wells, were selected by X‐ray imaging. Fissured kernels were soaked in a water bath at six soaking temperatures (22, 60, 65, 70, 75, and 80°C) and three soaking durations (1, 2, and 3 h) and then gently dried for characterization. X‐ray images revealed that soaking at 75°C for 3 h healed up to 70.0% of the fissured kernels. Soaking at 22, 60, or 65°C did not result in healing. For normal kernels, soaking at different temperatures for 3 h created fissures. Bending tests using a texture analyzer showed that brown rice breaking force increased from 18.5 N (fissured kernels) to 43.7 N (healed kernels). Soaking rough rice in water at a temperature slightly above its onset gelatinization temperature may potentially heal fissures.     

Effect of Rice Kernel Thickness on Degree of Milling and Associated Optical Measurements

Three cultivars of long-grain rice were milled to three degree of milling (DOM) levels. Inverse linear relationships were established between surface fat concentration (SFC) and Satake milling meter (MM1B) optical DOM measurement values, including whiteness, transparency, and DOM, for the unfractionated head rice within each cultivar. Milled bulk rice for each cultivar was subsequently separated into thickness fractions. Effects of milled rice kernel thickness on SFC and optical DOM measurements were investigated. For a given DOM level, SFC decreased with increasing milled rice kernel thickness up to a thickness of 1.67 mm, after which it remained constant. As the overall DOM level increased, the difference in DOM between thin kernels and thick kernels lessened, implying that thin kernels were milled at a greater bran removal rate than thick kernels. Milled rice kernel thickness significantly (at the 0.05 significance level) affected MM1B whiteness and MM1B transparency in two of the cultivars because of the predominant effects of the thinner kernel fractions. Within each cultivar, MM1B DOM was not significantly influenced by milled rice kernel thickness.     

Milling of Regular and Waxy Starch Hull-less Barleys for the Production of Bran and Flour

Five registered cultivars of hull-less barley (HB) with regular or waxy starch were milled in a Quadrumat Jr. mill to obtain whole grain flour; pearled in a Satake mill (cultivar Condor only), and the pearled fractions examined by microscopy to determine true HB bran. The samples were milled after tempering and drying in a Buhler mill to obtain bran and flour yields. Flour color and composition of HB were unaltered on milling in the Quadrumat Jr. mill. Microscopic evidence showed that a 70% pearl yield was devoid of the grain's outer coverings, including the aleurone and subaleurone layers. Therefore, the balance of 30% constitutes true bran in HB. Dry milling (as-is grain moisture) of regular starch HB in the Buhler mill gave 59% total flour and 41% bran (bran + shorts) yields, the comparative values for the waxy starch HB were 42 and 58%. On tempering HB from 9 to 16% grain moisture, the total flour yield decreased in both types of HB but to a lesser extent in the waxy starch HB due to decreases in reduction flour. On drying HB to 5 or 7% moisture, total flour yields increased due to contamination with bran and shorts. The milling study led to the conclusion that HB, at best, be dry-milled and a bran finisher be used to obtain commercial flour extraction rates. Lower total flour yields in the waxy starch HB than in the regular starch HB milled at the same grain moisture levels seemed due to higher β-glucan rather than grain hardness. Waxy starch HB flour had higher mixograph water absorption and water-holding capacity than regular starch HB or soft white wheat flour milled under identical conditions. Roller-milled HB products offer the best potential for entry into the food market.     

Degree of Milling Effects on Rice Pasting Properties

The effects of degree of milling on pasting properties of medium‐grain (cv. Bengal and Orion) and long‐grain rice (cv. Cypress and Kaybonnet) were quantified using a Brabender ViscoAmylograph and a Rapid Visco Analyser. For all the cultivars tested, surface and total lipid contents decreased as the degree of milling increased. The peak viscosities for all rice increased with the degree of milling and the rates of increase were higher for medium‐grain than long‐grain cultivars. Degree of milling did not have a consistent effect on final viscosity for all the cultivars tested.     

Surface Lipid and Free Fatty Acids (FFA) Content of Head and Broken Rice Produced by Milling After Different Drying Treatments

The surface lipids and free fatty acids (FFA) content of head and broken rice samples generated through milling after various drying treatments were studied. Long grain cultivars Francis, Wells, and Cypress, and medium grain cultivar Bengal were dried under three air conditions (mild 25°C, 50% rh; moderate 45°C, 40% rh; and stressed 65°C, 20% rh) for two durations (10 and 30 min). Immediately after drying, the rough rice samples were placed in a conditioning chamber to continue drying slowly to ⋍12.5% moisture content (MC), which occurred within three to five days. After dehulling, a McGill No. 2 mill was used to mill the samples for 30 sec. The head rice yield (HRY) for all rice samples were within the range of 40–68%. Rice surface lipid was extracted with isopropanol (IPA) and the lipid and FFA content of the IPA extracts were determined. Broken rice kernels had significantly greater surface lipid and FFA content than head rice kernels. The surface FFA contents of broken kernels were within the range of 0.045–0.065% of broken rice mass, while that of head rice was 0.027–0.040%. Broken ricehad greater b values indicating greater yellow color than did head rice.     

Predicting Wheat Quality Characteristics and Functionality Using Near‐Infrared Spectroscopy

The accuracy of using near‐infrared spectroscopy (NIRS) for predicting 186 grain, milling, flour, dough, and breadmaking quality parameters of 100 hard red winter (HRW) and 98 hard red spring (HRS) wheat and flour samples was evaluated. NIRS shows the potential for predicting protein content, moisture content, and flour color b* values with accuracies suitable for process control (R² > 0.97). Many other parameters were predicted with accuracies suitable for rough screening including test weight, average single kernel diameter and moisture content, SDS sedimentation volume, color a* values, total gluten content, mixograph, farinograph, and alveograph parameters, loaf volume, specific loaf volume, baking water absorption and mix time, gliadin and glutenin content, flour particle size, and the percentage of dark hard and vitreous kernels. Similar results were seen when analyzing data from either HRW or HRS wheat, and when predicting quality using spectra from either grain or flour. However, many attributes were correlated to protein content and this relationship influenced classification accuracies. When the influence of protein content was removed from the analyses, the only factors that could be predicted by NIRS with R² > 0.70 were moisture content, test weight, flour color, free lipids, flour particle size, and the percentage of dark hard and vitreous kernels. Thus, NIRS can be used to predict many grain quality and functionality traits, but mainly because of the high correlations of these traits to protein content.     

A Better Understanding of Factors That Affect the Hardness and Stickiness of Long‐Grain Rice

Eight U.S. long‐grain rice cultivars were studied for chemical compositions, physicochemical properties, and leaching characteristics in relation to hardness and stickiness of rice flour paste and cooked rice. There were differences in the chemical composition of rice kernels among the eight rice cultivars, including crude protein (6.6–9.3%), crude fat (0.18–0.51%), and apparent amylose content by iodine colorimetry (19.6–27.0%). Differences were also observed in gelatinization temperatures and enthalpies, pasting temperatures and viscosities, leached/insoluble amylose, soluble solids, and hardness and stickiness of rice flour pastes and cooked rice kernels. The quantity and molecular size distribution of the leached starch molecules varied greatly among the samples. Protein and crude lipid contents negatively correlated with hardness of rice flour paste and cooked rice, but positively correlated with stickiness. Apparent amylose content correlated with gel properties but not cooked rice texture, whereas the ratio of A and short B chains to long B chains of amylopectin correlated significantly with cooked rice texture.     

Glassy State Transition and Rice Drying: Development of a Brown Rice State Diagram

The effect of moisture content (MC) on the glass transition temperature (T_g) of individual brown rice kernels of Bengal, a medium‐grain cultivar, and Cypress, a long‐grain cultivar, was studied. Three methods were investigated for measuring T_g: differential scanning calorimetry (DSC), thermomechanical analysis (TMA), and dynamic mechanical analysis (DMA). Among these methods, TMA was chosen, because it can also measure changes in the thermal volumetric coefficient (β) of the kernel during glass transition. TMA‐measured T_g at similar MC levels for both cultivars were not significantly different and were combined to generate a brown rice state diagram. Individual kernel T_g for both cultivars increased from 22 to 58°C as MC decreased from 27 to 3% wb. Linear and sigmoid models were derived to relate T_g to MC. The linear model was sufficient to describe the property changes in the MC range encountered during rice drying. Mean β values across both cultivars in the rubbery state was 4.62 × 10^‐4/°C and was higher than the mean β value of 0.87 × 10^‐4/°C in the glassy state. A hypothetical rice drying process was mapped onto the combined state diagram generated for Bengal and Cypress.     

Effect of Tempering Conditions on Milling Performance and Flour Functionality

Tempering conditions of wheat grain change the quality of the flour, yet most experimental milling systems use a standard tempering without optimization. The effect of tempering condition on milling performance and flour functionality for soft red winter (SRW) wheat grain was tested by measuring flour yield, ash, polyphenol oxidase (PPO), and solvent retention capacity (SRC) in grain samples from three SRW cultivars (Roane, Cyrus, and Severn). Tempering was conducted with a full factorial design of initial wheat moisture, tempered wheat moisture, tempering temperature, and tempering time at two levels. Tempered wheat moisture had the largest effect on milling performance and flour functionality. Flour yield was more reduced for all samples tempered at 15% moisture than for samples tempered to 12% moisture. Flour quality of the 15% tempered sample was better than the 12% tempered samples due to less bran contamination as measured by flour ash and PPO. Increasing the tempering moisture increased flour sucrose SRC and lactic acid SRC but reduced sodium carbonate SRC for samples. Changing tempered wheat moisture changed flour yield and quality much more than did changing the length of time for tempering, the temperature at wheat is tempered, or differences in the initial moisture of the wheat before tempering. The last three effects could be used to improve flour yield in both the 12 and 15% tempered wheat treatment but the detrimental effects of these treatments on flour quality were minimal when combined with the 15% tempered wheat moisture treatment.     

Physical and Milling Characteristics of Wheat Kernels After Enzyme and Acid Treatments

The current wheat milling process separates bran from endosperm by passing tempered wheat kernels through successive break rolls and sifters. Using hydrolytic enzymes during tempering degrades bran and aleurone layers and can improve milling efficiency and yield. This study was conducted to evaluate the effects of chemical and enzymatic treatments of wheat kernels before milling on physical and milling characteristics of the resulting wheat and flour quality. Hard wheat kernels were soaked in dilute acid or water and dried back to original moisture before being tempered with enzymes in water. Kernel physical and milling characteristics (600 g) were evaluated. Dilute acid soaking did not affect the 1,000‐kernel weight and diameter but softened treated kernels. When treated kernels were pearled, bran removal was mostly from ends; and the reducing sugar content in enzyme‐treated bran was significantly higher than the control. Compared with the control, acid‐soaked enzyme‐tempered kernels showed small but significant improvement in straight flour yield, with virtually no difference in protein content, and flour color. Chemical and enzyme treatment resulted in higher ash in flour. These differences were not seen in milling of larger batches (1,500 g) of kernels.     

Infrared Drying Characteristics of Long‐Grain Hybrid,Long‐Grain Pureline,and Medium‐Grain Rice Cultivars

The objective for this study was to investigate the effectiveness of scaled‐up infrared (IR) heating followed by tempering steps to dry freshly harvested rough rice. An industrial‐type, pilot‐scale, IR heating system designed to dry rough rice was used in this study. The heating zone of the equipment had catalytic IR emitters that provided heat energy to the sample as it was conveyed on a vibrating belt. The sample comprised freshly harvested rough rice of long‐grain pureline (Cheniere), long‐grain hybrid (6XP 756), and medium‐grain (CL 271) cultivars at initial moisture contents of 23, 23.5, and 24% wb, respectively. Samples at a loading rate of 1.61 kg/m² were heated with IR of radiation intensity 5.55 kW/m² for 30, 50, 90, and 180 s followed by tempering at 60°C for 4 h, at a product‐to‐emitter‐gap size of 450 mm, in one‐ and two‐pass drying operations. Control samples were gently natural air dried in an equilibrium moisture content chamber set at relative humidity of 65% and temperature of 26°C to moisture content of 12.5% wb. The effects of IR treatments followed by tempering on percentage points of moisture removed, head rice yield, energy use, rice color, and pasting characteristics were evaluated. For all cultivars, percentage point moisture removed increased with increase in IR drying duration. For all rice cultivars, one‐pass IR treatments for 180 s resulted in head rice yield significantly lower than that of rice dried with natural air in the controlled‐environment conditions (P < 0.05). Energy required to dry rice increased with increase in drying duration. Viscosity values of all the experimental samples were significantly greater (P value < 0.05) than that of the control samples for all the cultivars, except those treated with IR for 180 s. There was a significant difference (P < 0.05) in the color index (ΔE ) of treated milled samples and the controls. In conclusion, the study provided information crucial to understanding the effects of scaled‐up radiant heating and tempering of rough rice on drying rates and rice quality for long‐grain pureline, long‐grain hybrid, and medium‐grain rice cultivars.     

Quality of Hard Red Winter Wheat Grown Under High Temperature Conditions During Maturation and Ripening

High temperature during grain filling has been identified as a major factor in the end-use properties of bread wheat (Triticum aestivum L.). Our objectives were to assess the effect of high temperature during maturation on the grain characteristics, milling quality, and flour quality of hard red winter wheat. In three separate experiments, plants of wheat cultivar Karl 92 were subjected to regimes (day-night) of 20–20, 25–20, 30–20, and 35–20°C from 10 and 15 days after anthesis (DAA) until ripeness, and 25–20, 30–20, and 35–20°C from 20 DAA until ripeness. In other experiments, plants of wheat cultivars Karl 92 and TAM 107 were dried at 20 and 40°C, and spikes of Karl 92 were dried at different temperature and humidity conditions to asses the effects on quality of high temperature and drying rates during grain ripening. Flour yield correlated positively with kernel weight and diameter, test weight, and proportion of large kernels. Flour yield decreased as temperature increased and correlated negatively with hardness index and proportion of small grains. High growth temperatures and rapid grain desiccation decreased mixing time and tolerance of the flours. The greatest damage occurred when high temperature was maintained continuously from early grain filling until ripeness. Weakening of dough properties by rapid desiccation during ripening suggest that temperature, humidity, and possibly soil moisture all contribute to the final quality of bread wheat.     

Roller Milling of Canadian Hull‐less Barley: Optimization of Roller Milling Conditions and Composition of Mill Streams

Roller milling of hull‐less barley generates mill streams with highly variable β‐glucan and arabinoxylan (AX) content. For high β‐glucan cultivars, yields >20% (whole barley basis) of a fiber‐rich fraction (FRF) with β‐glucan contents >15% can be readily obtained with a simple short mill flow. Hull‐less barley cultivars with high β‐glucan content require higher power consumption during roller milling than normal β‐glucan barley. Recovery of flour from high β‐glucan cultivars was greatly expedited by impact passages after grinding, particularly after reduction roll passages. Pearling before roller milling reduces flour yield and FRF yield on a whole unpearled barley basis, but flour brightness is improved and concentration of β‐glucan in fiber‐rich fractions increases. Pearling by‐products are rich in AX. Pearling to 15–20% is the best compromise between flour and FRF yield and flour brightness and pearling by‐products AX content. Increasing conditioning moisture from 12.5 to 14.5% strongly improved flour brightness with only a moderate loss of flour yield on a whole unpearled barley basis. As moisture content was increased to 16.5%, flour yield declined without a compensating improvement in brightness, but the yield of fiber‐rich fraction continued to increase and concentration of β‐glucan in FRF also increased.     

Laboratory Milling Method for Whole Grain Soft Wheat Flour Evaluation

Whole grain wheat products are a growing portion of the foods marketed in North America, yet few standard methods exist to evaluate whole grain wheat flour. This study evaluated two flour milling systems to produce whole grain soft wheat flour for a wire‐cut cookie, a standard soft wheat product. A short‐flow experimental milling system combined with bran grinding in a Quadro Comil produced a whole grain soft wheat flour that made larger diameter wire‐cut cookies than whole grain flour from a long‐flow experimental milling system. Average cookie diameter of samples milled on the short‐flow mill was greater than samples milled on the long‐flow system by 1 cm/two cookies (standard error 0.09 cm). The long‐flow milling system resulted in more starch damage in the flour milling than did the short‐flow system. The short‐flow milling system produced flours that were useful for discriminating among wheat cultivars and is an accessible tool for evaluating whole grain soft wheat quality.     

Influence of Kernel Size and Shriveling on Soft Wheat Milling and Baking Quality

Small kernels of soft wheat are sometimes considered to be harder than larger kernels and to have inferior milling and baking characteristics. This study distinguished between kernel size and kernel shriveling. Nine cultivars were separated into large, medium, and small kernels that had no shriveling. Eleven cultivars were separated into sound, moderate, and severely shriveled kernels. Shriveling greatly decreased the amount of flour produced during milling. It adversely affected all other milling quality characteristics (ash content, endosperm separation index, and friability). Shriveled kernels produced flour that had inferior soft wheat baking qualities (smaller cookie diameter and higher alkaline water retention capacity). In contrast, test weight and milling qualities were independent of kernel size. Small, nonshriveled kernels had slightly better baking quality (larger cookie diameter) than larger nonshriveled kernels. Small kernels were softer than large kernels (measured by break flour yield, particle size index, and flour particle size). Small nonshriveled kernels did not have diminished total flour yield potential or other reduced flour milling characteristics. Those observations suggest a possibility of separating small sound kernels from small shriveled kernels to improve flour yield and the need to improve dockage testing estimation techniques to distinguish between small shriveled and small nonshriveled kernels.     

Nitrogen Fertilizer Increases Seed Protein and Milling Quality of Rice

Rice grain breakage during milling is a problem in many parts of Asia. It has been suggested that nitrogen (N) fertilizer can improve the milling quality of rice. Therefore, this study investigates effects of N fertilization on grain N concentration, endosperm storage protein distribution, and milling quality of rice. Four Thai extra long grain commercial rice cultivars (KDML105, KLG1, PTT1, and CNT1) were grown at Chiang Mai University in the wet season of 2001 with 0 or 120 kg of N/ha at flowering. Anatomical sections showed that there was more storage protein accumulated in the lateral regions of polished grain of high N concentration than in grain of low N concentration. Percent (%) unbroken rice was positively correlated with relative abundance of storage protein in the lateral region of the endosperm in all cultivars. Applying N increased head rice N concentration in all cultivars, whereas % unbroken rice was increased in KLG1 and CNT1. KDML105 cultivar, on the other hand, already had high % unbroken rice and more abundant storage protein in the lateral region with the grain of low N concentration. It is hypothesized that high density of storage protein in the lateral region of the endosperm provides resilience and lessens grain breakage during milling. The additional protein may increase hardness in rice grains and thus could make the rice more resistant to breakage during milling. Furthermore, N fertilization may enhance the nutritional quality of rice grain by increasing the glutelin content, which is rich in lysine.